Siemens SITRANS F M MAG 5100 W Operating Instructions Manual
Electromagnetic flowmeters
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Summary of Contents for Siemens SITRANS F M MAG 5100 W
- Page 1 Electromagnetic flowmeters SITRANS F M MAG 5100 W Operating Instructions • 11/2010 SITRANS F SITRANS F...
- Page 3 Introduction Safety notes Description SITRANS F Installing/Mounting Electromagnetic Flowmeters SITRANS F M MAG 5100 W Connecting Service and maintenance Operating Instructions Troubleshooting/FAQs Technical data Appendix Electromagnetic sensor type SITRANS F M MAG 5100 W for use with transmitter types SITRANS F M...
- Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 5: Table Of Contents
Potting ............................26 Direct burial ..........................28 Service and maintenance ........................29 Maintenance..........................29 Recalibration ..........................29 Transportation/storage.........................29 Unit repair.............................30 Technical support.........................30 Return procedures ........................31 Troubleshooting/FAQs..........................33 Sensor check ..........................33 Fluctuating process values ......................35 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 6 Electrode selection........................43 Sizing tables..........................44 Dimensions and weight ....................... 46 Appendix..............................51 Flange mating dimensions (metric)..................... 51 Factory settings........................... 53 Coil resistance..........................55 Ordering ............................57 Glossary ..............................59 Index................................ 61 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 7: Introduction
It is the responsibility of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the device. Items supplied SITRANS F M MAG 5100 W Calibration report SITRANS F M literature CD Quick Start guide... -
Page 8: Further Information
Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found: Product information on the internet (http://www.siemens.com/flowdocumentation) -
Page 9: Safety Notes
Material compatibility Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts. However, the full responsibility for the selection rests with the customer and Siemens Flow Instruments can take no responsibility for any failure due to material incompatibility. - Page 10 "Pressure Equipment Directive" (PED) is mandatory for all pressure equipment sold within the EU and EFTA. Siemens Flow Instruments products confirms to PED by following the tables below. Table 2- 1 MAG 5100 W (7ME6580 only DN15 ... 600 (½" ... 24"))
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Page 11: Installation In Hazardous Area
Equipment used in hazardous areas must be approved for use in hazardous area and marked accordingly. It is required that the special conditions for safe use provided in the manual and in the FM / CSA certificates are followed! SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 12: Certificates
Certificates Certificates are posted on the Internet and on the documentation CD-ROM shipped with the device. See also Technical data (Page 37) Certificates on the Internet (http://www.siemens.com/processinstrumentation/certificates) SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 13: Description
The SITRANS F USM II range of add on modules, presently including HART, Foundation Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with the SITRANS F M MAG 6000 transmitter. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 14: Theory Of Operation
Description 3.2 Theory of operation The SITRANS F M MAG 5100 W sensor housing and flanges are designed in carbon steel and terminal box in fibre glass reinforced polyamide. Measuring pipe is made of stainless steel (AISI 304) and liners are available in NBR Hard Rubber, Ebonite Hard Rubber, or EPDM, which makes the sensor highly resistant to a wide range of chemicals. - Page 15 23 bit signal resolution. This has eliminated the need for range switching. The dynamic range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
- Page 16 Description 3.2 Theory of operation SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 17: Installing/Mounting
● Provide adequate protection to minimise any risk of contact with hot surfaces. WARNING Prevent personal injuries by assuring that operation below pressure guards cannot take place, if working with vacuum or fluids boiling readily. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 18: Determining A Location
To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance to pumps and valves. It is also important to centre the flowmeter in relation to pipe flanges and gaskets. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 19 Example: A flow of 3 m/s (V) in a sensor with a diameter reduction from DN 100 to DN 80 (d = 0.8) gives a pressure drop of 2.9 mbar. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 20: Orienting The Sensor
Installing/Mounting 4.3 Orienting the sensor Orienting the sensor The sensor operates in all orientations, but Siemens has the following recommendations: ● Vertical installation with an upwards flow Figure 4-5 Vertical orientation, upwards flow CAUTION Abrasive liquids / liquids containing solid particles... -
Page 21: Mounting
● Use proper gaskets according to liner type Figure 4-7 Correct installation with gaskets Vibrations Avoid strong vibrations. Figure 4-8 Avoid vibrations CAUTION In applications with strong vibrations, Siemens recommend remote mounting of the transmitter! SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 22 60/60 44/44 120/120 89/89 16" 88/88 65/65 170/170 125/125 18" 92/92 68/68 170/170 125/125 20" 103/103 76/76 230/230 170/170 24" 161/161 119/119 350/350 258/258 28" 200/200 148/148 304/304 224/224 30" SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 23: Potential Equalization
Potential equalization with earthing electrodes Cathodic protected piping Special attention must be paid to systems with cathodic protection WARNING Use in hazardous area! Cathodic pipe protection is not allowed in hazardous areas SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 24 If the above is not acceptable, remote mounted sensors can alternatively be connected as follows: Connect coil current cable shield at sensor end via a 1.5 µF condensator Make sure that electrode cable shield is not connected at both ends SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 25: Connecting
● Only use cables with at least the same degree of protection as the sensor to install the sensor. ● The line length from the cable gland to the terminals must be kept as short as possible. Line loops in the terminal box must be avoided. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 26: Remote Installation
Cable data (Page 40) Remote installation NOTICE Remote installation only The following applies to remote installation of MAG 5000 / 6000 or MAG 6000 I. 1. Unscrew and remove terminal box lid. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 27 4. Fit and connect electrode and coil cables as shown below. CAUTION Unshielded cable ends Keep unscreened cable ends as short as possible. CAUTION Prevent interference Separate electrode and coil cables to prevent interference. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 28: Installation Check
● Mix the two components of the potting kit well and pour into terminal box. ● Let cure for approximately 24 hours at approximately 25°C (77°F). Curing time increases by 100% per -10°C (-18°F). SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 29 Connecting 5.3 Potting Horizontal orientation Vertical orientation NOTICE Gel can be penetrated with test instruments or be removed in case of cable replacement. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 30: Direct Burial
This will ensure correct matching with SENSORPROM unit. ® WARNING Electrical cable identification Use suitable coil and electrode cables Lay electrical cable identification tape above pea gravel before it is covered with earth. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 31: Service And Maintenance
● Seal integrity of the process connections, cable entries, and cover screws ● Reliability of power supply, lightning protection, and grounds Recalibration Siemens A/S Flow Instruments offers to recalibrate the sensor. The following calibrations are offered as standard: ● Standard matched pair calibration... -
Page 32: Unit Repair
Figure 6-1 Handling of sensor Unit repair CAUTION Repair and service must be carried out by Siemens authorized personnel only. Note Siemens Flow Instruments defines sensors as non-repairable products. Technical support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers, you can contact Technical Support: ●... -
Page 33: Return Procedures
● Information about field service, repairs, spare parts and lots more under "Services." Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your contact partner at: Local contact person (http://www.automation.siemens.com/partner) - Page 34 Shipments without a declaration of decontamination shall be cleaned professionally at your expense before further proceeding. You can find the forms on the Internet and on the CD delivered with the device. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 35: Troubleshooting/Faqs
The resistance should be above 20 Megohms. A low megger reading would indicate the coil insulation is braking down. This is normally due to fluid ingress into the coil housing. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 36 For sensors removed from line with dry bore, use megger between terminal 82 and compression plate, and 83 and compression plate to show any water ingress behind electrodes or within enclosure. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 37: Fluctuating Process Values
– Connect the electrode cable (82, 83, 0 and shield) according to the instructions in chapter Connecting (Page 23) NOTICE Vibrating environments It is recommended to use special low noise cables for sensor sizes DN 2 and 3 installed in vibrating environments. SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 38 Troubleshooting/FAQs 7.2 Fluctuating process values SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 39: Technical Data
Raised face flanges PN 40 (580 psi): DN 15 ... 40 (½" ... 1½") Flat face flanges ANSI B16.5 Class 150 lb: ½" ... 24" Class 150 lb: 1" ... 24" SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 40 Sensor with compact MAG 5000/6000 transmittter mounted: 3.17 grms transmittter mounted: 3.17 grms Sensor with compact MAG 6000 I Sensor with compact MAG 6000 I transmitter mounted: 1.14 grms transmitter mounted: 1.14 grms SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
- Page 41 Custody transfer (only with MAG (Denmark and Germany): 5000/6000 CT) DN 50 ... 300 (2" ... 12") MI 001 cold water (EU): DN 50 ... 300 (2" ... 12") SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 42: Cable Data
Table 8- 6 Technical data, standard application cables Coil cable Standard electrode cable Basic data No. of conductors Min. sqr. area 0.5 mm 0.2 mm Shield Max. capacitance 350 pF/m SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 43: Effect Of Temperature On Working Pressure
10.0 10.0 PN 16 16.0 16.0 15.5 15.1 PN 40 40.0 40.0 38.7 37.7 ANSI B16.5 150 lb 19.7 19.7 19.3 18.0 AWWA C-207 Class D 10.3 10.3 10.3 10.3 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 44: Process Fluid Conductivity
PN 16 ANSI B16.5 150 lb Process fluid conductivity Compact installation Liquids with an electrical conductivity ≥ 5 μS/cm. Remote installation Standard cable [µS/cm] Conductivity of medium [ft] Cabel length SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 45: Liner Selection
Drinking water applications wastewater applications and certain chemicals applications General purpose. Drinking water, sea waters Electrode selection Electrodes Hastelloy C The preferred choice for water and wastewater, chemicals, food and beverage, and pharmaceutical industries SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... -
Page 46: Sizing Tables
Technical data 8.7 Sizing tables Sizing tables Sizing table (DN 2 ... DN 2000) SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 47 Max. measuring range: 0 ... 10 m/s (0 ... ft/s) Normally the sensor size is selected so that the nominal flow velocity v lies within the measuring range 1 ... 3 m/s (1 ... 15 ft/s). SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 48: Dimensions And Weight
(Pipe ID) [inch] Dimensions and weight Figure 8-1 MAG 5100 W with MAG 6000 I / MAG 6000 I Ex d Figure 8-2 MAG 5100 W with MAG 5000 / 6000 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 49 22.5 24.3 23.9 26.1 25.7 1000 28.1 27.7 1050 28.1 27.7 1100 30.1 29.7 1200 32.3 31.9 1400 36.4 1500 38.2 1600 1025 40.4 1800 1123 44.2 2000 1223 48.1 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
- Page 50 63.0 1200 47.2 1800 1800 70.9 1800 70.9 1200 47.2 2000 2000 78.7 2000 78.7 1200 47.2 1) Not available with AS flange 2) Not available with JIS 10K flange SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
- Page 51 1200 1415 1948 1896 1789 1180 2601 1400 1592 3510 1600 3528 1500 2460 5423 1600 2110 4652 2525 5566 1800 2560 5644 2930 6460 2000 3640 8025 3665 8080 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
- Page 52 Technical data 8.8 Dimensions and weight SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 53: Appendix
Flange mating dimensions (metric) Figure A-1 Flange mating dimensions Table A- 1 Flange mating dimensions (metric) Dimensions (mm) Bolting Holes Bolts PN10 1015 1115 1050 1000 1230 1160 1200 1455 1380 PN16 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 54 Appendix A.1 Flange mating dimensions (metric) Dimensions (mm) Bolting Holes Bolts 1025 1125 1050 1000 1255 1170 1200 1485 1390 PN40 150 lb 36.5 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 55: Factory Settings
2000 143.1 5725 143.1 5725 3000 176.7 7068 176.7 7068 4000 254.4 10178 254.4 10178 5000 346.3 13854 346.3 13854 6000 397.6 15904 397.6 15904 7000 452.3 18095 452.3 18095 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 56 US G US MG 1050 52834 3431.2 137248.1 3431.2 137248.1 US GPM 10 US G US MG 1100 61640 3765.7 150630.6 3765.7 150630.6 US GPM 10 US G US MG SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 57: Coil Resistance
+/− 6 +/− 4 +/− 6 +/− 4 +/− 6 +/− 4 +/− 6 +/− 4 +/− 6 +/− 4 +/− 6 +/− 4 +/− 6 +/− 4 +/− 6 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 58 The resistance changes proportionally 0.4% / °C Spare parts Description Cable glands, 2 pcs. ½" NPT Sealing screws for sensor/transmitter, 2 pcs. Terminal box, in polyamide, inclusive of lid ½" NPT SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 59: Ordering
P68/NEMA 6P (not for EX) Ordering In order to ensure that the ordering data you are using is not outdated, the latest ordering data is always available on the Internet: Catalog process instrumentation (http://www.siemens.com/processinstrumentation/catalogs) SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 60 Appendix A.4 Ordering SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 61: Glossary
USM II is a Communication Platform. The Siemens USM II concept enables fitting of add-on bus modules without loss of functionality: 1. All modules can be fitted as true "plug & play"... - Page 62 Glossary SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
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Page 63: Index
Material compatibility, 7 Measurement principle, 12 Fluctuating process values, 34 Mounting, (See Installation) Flange mating dimensions, 51 Potential equalization, 21 Gas / Air bubbles, 18 Potting, 27 Pressure Safety instructions, 15 SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02... - Page 64 Support, 31 System components, 11 Theory of operation, 12 Torques values, 20 Transportation, 29 Vertical pipes Installation in, 18 Vibrations, 19 Weight, 49 Wire insulation, 24 Wiring, (See Electrical connection) SITRANS F M MAG 5100 W Operating Instructions, 11/2010, A5E03063678-02...
- Page 66 For more information www.siemens.com/flow Siemens Flow Instruments A/S Siemens A/S Subject to change without prior notice *A5E03063678* Nordborgvej 81 Flow Instruments Order No.: A5E03063678 DK-6430 Nordborg DK-6430 Nordborg Literature No.: A5E03063678-02 Denmark Copyright Siemens AG 11.2010 All rights reserved www.siemens.com/processautomation...