Output characteristics MAG 5000 and MAG 6000 ....................21 2.8.1 Conductivity of medium and sensor cables ......................22 2.8.2 Cable requirements ..............................22 Cable data (Supplied by Siemens Flow Instruments) .................... 22 3.1.1 Sizing table (DN 2 to DN 2000) ..........................23 3. Project guidance 3.1.2 Sizing table ( ...
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Under the Pressure Equipment Directive this product is a pressure accessory, and not approved for use as a safety accessory, as defined by the Pressure Equipment Directive. Removal of the terminal box except by Siemens Flow Instruments or their approved agents will invalidate the PED conformity of the product.
⇒ Simple to commission ⇒ Simple to operate ⇒ Simple to maintain SITRANS F M electromagnetic flowmeters are manufactured by Siemens Flow Instruments A/S - one of the world's leading manufacturers of flowmeters. All SITRANS F M electromagnetic flowmeters feature a unique SENSORPROM memory unit ®...
U i = k x v, the electrode signal is directly proportional to the fluid velocity A flowmeter consists of a sensor (MAG 1100, MAG 1100 F, MAG 3100, MAG 3100 P or MAG 5100 W) and a transmitter (MAG 5000 or 6000).
Since 30 May 2002 the "Pressure Equipment Directive" is mandatory for all pressure equipment Pressure Equipment sold within the EU and EFTA. Directive 97/23EC Siemens Flow Instruments products confirms to PED by following the tables below. MAG 5100 W (7ME6580 only < DN600 (< 24")) Flange PN 10...
EXC.PED EXC.PED EXC.PED EXC.PED EXC.PED Siemens Flow Instruments products confirms to PED by following the tables below. The key to the tables is as follows. Excluded from PED under SEP or LVD EXC. PED Product covered by PED Product covered by PED but available conforming or non conforming to PED...
SITRANS F M 2. Technical data MAG 1100 and MAG 1100 Ex Technical data 2.1 Sensor MAG 1100 and MAG 1100 HT (High temperature) Type MAG 1100 MAG 1100 HT (High temperature) Measuring principle Electromagnetic induction Excitation frequency DN 2 ... 65 ( "...
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SITRANS F M 2. Technical data Type MAG 1100 MAG 1100 HT (High temperature) Enclosure rating IP67 to EN 60529 (NEMA 4X), 1 mH O for 30 min 89/336 EEC Design Weight See dimensional drawings See dimensional drawings Material • Enclosure - MAG 1100 Stainless steel AISI 316L (1.4404) Stainless steel AISI 316L (1.4404)
MAG 3100, MAG 3100 HT and MAG 3100 P SITRANS F M 2. Technical data 2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P Nominal size DN 15 ... DN 2000 (½"...
SITRANS F M 2. Technical data MAG 3100, MAG 3100 HT and MAG 3100 P 2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P (continued) Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P Operating pressure Operating pressure •...
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MAG 3100, MAG 3100 HT and MAG 3100 P SITRANS F M 2. Technical data 2.3 Sensor MAG 3100, MAG 3100 HT and MAG 3100 P (continued) Design (continued) Type MAG 3100 MAG 3100 HT (High Temperature) MAG 3100 P Electrode material •...
SITRANS F M 2. Technical data MAG 5100 W 2.4 Sensor MAG 5100 W Technical specifications EPDM or NBR lining (Order No. 7ME6520) Ebonite lining (Order No. 7ME6580) Product characteristic: Targeted towards the EU water markets and Targeted towards the Non EU water markets low flow applications: Design and nominal size Full bore sensor: DN 25 ...
SITRANS F M 2. Technical data MAG 5000 and MAG 6000 2.4 Sensor MAG 5100 W (continued) Technical specifications EPDM or NBR lining (Order No. 7ME6520) Ebonite lining (Order No. 7ME6580) Product characteristic: Targeted towards the EU water markets and Targeted towards the Non EU water markets low flow applications: Design...
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SITRANS F M 2. Technical data MAG 5000 and MAG 6000 2.5.1 Transmitter MAG 5000 / MAG 6000 Mode of operation and design Measuring principle Electromagnetic with pulsed constant field Empty pipe Detection of empty pipe (special cable required in remote mounted installation) Excitation frequency Depends on sensor size Ω...
1 G, 1 ... 800 Hz sinusoidal in all directions to EN 60068-2-36 Cleaning unit The Siemens Flow Instruments cleaning unit can be used with MAG 5000 or 6000 in 19" insert non- CT version. The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated with deposits.
SITRANS F M 2. Technical data MAG 5000 with MAG 1100, MAG 1100F, MAG 5100W, MAG 3100 and MAG 3100P and Flowmeter accuracy MAG 6000/6000I with MAG 1100/1100F with PFA [±% E] V: Flow velocity E: Meter uncertainty as a percentage of measured value v ≥...
SITRANS F M 2. Technical data Output characteristics Bidirectional mode Unidirectional mode Output characteristics 0 ... 20 mA MAG 5000 and MAG 6000 4 ... 20 mA Frequency Pulse output Relay Power down Active Error relay No error Error Limit switch or direction switch Low flow Intermediate flow...
M20x1.5 gland - Cable ø 5-13 mm (0.20 - 0.51 Inch) and transmitter: ½"NPT gland - Cable ø 5-9 mm (0.20 - 0.35 Inch) Standard cable Special cable Cable data (electrode/coil) (electrode) (Supplied by Siemens Basic data No. of conductors Flow Instruments) Sqr. area 1.5 mm /18 gage 0.25 mm...
3. Project guidance SITRANS F M 3. Project guidance 3.1.1. Sizing table (DN 2 to DN 2000) The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: 0 ... 0.25 m/s Max.
3. Project guidance SITRANS F M 3. Project guidance 3.1.2. Sizing table ... 78") Flow velocity The table shows the relationship between flow velocity v, flow quantity Q and sensor dimension DN. Guidelines for selection of sensor Min. measuring range: (0 ... 0.8 ft./sec) Max.
3. Project guidance SITRANS F M 3.2.1 Applications Min. conductivity Minimum conductivity Compact/remote DN 2 & 3 (DN ≥ inch) 30 µS/cm & DN ≥ 6 (DN ≥ ¼ inch) 5 µS/cm 50 µS/cm With empty pipe detection Ex-installations 30 µS/cm (Remote mounted only) District heating systems 250 µS/cm...
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3. Project guidance SITRANS F M Transmitter can be mounted compact or remote. Installation conditions (continued) The sensor must always be completely full with liquid. Therefore avoid: • Installation at the highest point in the pipe system • Installation in vertical pipes with free outlet For partially filled pipes or pipes with downward flow and free outlet the flowmeter should be located in a U-tube.
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3. Project guidance SITRANS F M Inlet and outlet conditions To achieve accurate flow measurement it is essential to have straight lengths of inlet and outlet pipes and a certain distance between pumps and valves. It is also important to centre the flowmeter in relation to pipe flanges and gaskets.
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3. Project guidance SITRANS F M Compact/remote installation Max. ambient temperature as a function of tem- perature of medium. Ambient temp. The transmitter can be installed either compact or remote. With compact installation the medium tem- Temp. perature must be in accordance with the graph. of medium With remote installation, the cable length and type described under "Technical data", chapter...
3. Project guidance SITRANS F M The Siemens Flow Instruments cleaning unit can be used with MAG 5000 or 6000 in 19" insert non- CT version. Cleaning unit The cleaning unit can be used in applications where the liner material and subsequently the electrodes may be coated with deposits.
3. Project guidance SITRANS F M A transmitter can be supplied in a version tested Custody transfer and approved for custody transfer (CT). The approval internal counter can accordingly be used for charging. This requires verification, sealing and setting of the transmitter together with the sensor for a specific flow range.
3. Project guidance SITRANS F M II 2G E Ex ia IIB T3-T6 as an example 3.7 Ex survey according to Directive 94/9/EC (ATEX) Instrument groups Applies to instruments used in underground mining operations, as well as their above ground operations, which can be endangered by mine gas and/or flammable dusts.
SIRA 03 ATEX 3339X MAG 6000 & safety barriers carry the following approvals For use with MAG 1100, MAG 1100 F, MAG 3100 and MAG 3100 P for mounting in the safe area [EEx ia ib] IIB, II 2 G...
SITRANS F M 4. Dimensions and weight Sensor MAG 5100 W Order no. 7ME6520 Order no. 7ME6520 EPDM or NBR lining EPDM or NBR lining DN 50 ... 300 (2" ... 12") DN 25 ... 40 (1" ... 1½") DN 350 ... 1200 (14" ... 48") Order no.
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SITRANS F M 4. Dimensions and weight Order No. 7ME6520 Order No. 7ME6580 NBR or EPDM liner Ebonite liner MAG 5100 W weight Nominal size PN 10 PN 16 PN 40 Class 150 AWWA PN 16 inch 1" 1½” 2" 2½”...
SITRANS F M 4. Dimensions and weight MAG 3100, compact/remote Sensor MAG 3100 T (grounding ring) AWWA EN 1092-1-2001 ANSI 16.5 2129 E, C-207 PN 16/ Class Class AS 4087 Class 6, 10 PN 16 16-21- Type Type Type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 1032...
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SITRANS F M 4. Dimensions and weight 4.4.1 MAG 3100, compact/remote Sensor MAG 3100 T (grounding ring) AWWA EN 1092-1-2001 ANSI 16.5 2129 E, C-207 PN 16/ Class Class AS 4087 Class 6, 10 PN 16 16-21- Type Type Type [inch] [inch] [inch]...
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SITRANS F M 4. Dimensions and weight Wall mounting box 21 TE Weight excl. transmitter: 2.3 kg (5 lbs) Wall mounting box 42 TE Weight excl. transmitter: 2.9 kg (6.3 lbs) Panel front unit 21 TE Weight excl. transmitter: 1.2 kg (2.6 lbs)
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SITRANS F M 4. Dimensions and weight Panel front unit 42 TE Weight excl. transmitter: 1.6 kg (3.5 lbs) Back of panel unit 21 TE Weight: 0.7 kg (1.5 lbs) Back of panel unit 42 TE Weight: 0.9 kg (2.0 lbs)
C: Potential equalization with electri- D: Potential equalization using sepa- cally conductive graphite gaskets rate potential equalization ring MAG 1100 F The sensor must be installed between two adap- ters. Potential equalization with the liquid oc- curs automatically via these adapters and through the adjacent pipe.
5. Installation of sensor SITRANS F M MAG 3100 Electrically conductive piping (PTFE liner and PFA) Use an earth strap on one side. Potential equalization, electrically conductive pipe Non-conductive piping Use an earthing flange. Place the flange between flowmeter and the adjacent pipe flange. Selection of earthing flange depends on the medium, liner material and application, see figure.
6. Installation of transmitter SITRANS F M Step 1 6. Installation of transmitter Remove and discard the terminal box lid of the sensor. Compact installation Fit the M20/½NPT cable glands for the supply MAG 5000 and MAG 6000 and output cables. Compact polyamide Step 2 Remove the two black plug assemblies for coil...
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SITRANS F M 6. Installation of transmitter 1. Use a screwdriver to remove the outer Turning the control pad frame. 2. Loosen the 4 screws retaining the control pad. 3. Withdraw the control pad and turn it to the required orientation. 4.
6. Installation of transmitter SITRANS F M 6.2.1 Locate the add-on module in the bottom of the Add-on modules MAG 6000 transmitter. MAG 6000 only Press the add-on module forwards as far as possible. The add-on module has now been installed and the transmitter is ready to be installed on the terminal box.
6. Installation of transmitter SITRANS F M Step 3 6.2.2 Fit the ½”NPT or M20 cable glands for the Remote installation - supply and output cables. At the sensor Fit and connect the electrode and coil cables as shown in chapter 7 “Electrical connections”. The unscreened cable ends must be kept as short as possible.
6. Installation of transmitter SITRANS F M 6.2.3 Step 2 ® Remote installation - Take the SENSORPROM memory unit from ® the sensor. Mount the SENSORPROM unit in Wall mounting the wall mounting unit as shown. The text on the (continued) ®...
6. Installation of transmitter SITRANS F M 6.2.4 Remote installation - Transmitter in 19" insert 1. Fit the SENSORPROM memory unit on the connection board supplied with the transmitter. ® The SENSORPROM unit is supplied with the sensor in the terminal box. ®...
6. Installation of transmitter SITRANS F M 6.2.5 Locate the add-on module in the bottom of the Add-on modules MAG 6000 transmitter. MAG 6000 only Press the add-on module forwards as far as possible. The add-on module has now been installed and the transmitter is ready to be installed on the terminal box.
6. Installation of transmitter SITRANS F M 6.2.6 Installation in IP 66 wall mounting enclosure 1. Mount the IP 66 enclosure on the wall with four screws. 2. Mount the SENSORPROM memory unit on the connection board as shown. ® The SENSORPROM unit is supplied with the sensor in the terminal box.
6. Installation of transmitter SITRANS F M 6.2.7 Installation in IP 65 panel mounting enclosure (front of panel) 1. Mount the SENSORPROM memory unit on the connection board as shown. ® The SENSORPROM ® unit is supplied with the sensor in the terminal box. 2.
6. Installation of transmitter SITRANS F M 6.2.8 Installation into the back of a panel 1. Mount the SENSORPROM memory unit on the connection board as shown. ® The SENSORPROM unit is supplied with the sensor in the terminal box. ®...
6. Installation of transmitter SITRANS F M Transmitter Safety barrier 1. Fit the SENSORPROM memory unit on the connection board supplied with the safety barrier. ® The SENSORPROM unit is delivered mounted in the terminal box of the sensor. The ®...
6. Installation of transmitter SITRANS F M Transmitter Cleaning unit 1. Fit the SENSORPROM memory unit on the connection board supplied with the cleaning unit. ® The SENSORPROM unit is delivered mounted in the terminal box of the sensor. The ®...
SITRANS F M 7. Electrical connection 7. Electrical connection Transmitter MAG 5000 and MAG 6000 connection diagram Note Special cable with individual wire shields (shown as dotted lines) are only requried when using empty pipe function or long cables. (See “Technical data” chapter 2 for further details.) Shield Potential Hazards...
7. Electrical connection SITRANS F M Compact Wiring diagram for trans- mitter and sensor Compact installation Note Mount the grounding wire from connection box to PE to ensure sufficient grounding. Cathodic protected piping Compact installation: The transmitter must be supplied through an isolation transformer. The terminal "PE" must not be connected.
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SITRANS F M 7. Electrical connection 19” IP-20 version 19” IP-66 version 19” IP-20 version EEx e...
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7. Electrical connection SITRANS F M 19” IP66 version EEx e 19” IP20 version with cleaning 19” IP66 version with cleaning...
SITRANS F M 8. Commissioning Commissioning 8.1 Keypad and display layout Keypad The keypad is used to set the flowmeter. The function of each key is as follows: TOP UP KEY This key (hold 2 sec.) is used to switch between operator menu and setup menu.
8. Commissioning SITRANS F M The menu structure of a specific transmitter type is shown in a menu overview map. Details of how a specific parameter is set is shown in a menu detail map for the specific parameter. Menu build-up A detail map is valid for each type of transmitter if not indicated otherwise.
SITRANS F M Menu detail 8. Commissioning 8.4.1 Main frequency Basic settings Selects the main power supply frequency corresponding to the country in which the flowmeter is installed. (America = 60 Hz) Flow direction Selects the correct flow direction in the pipe max.
8. Commissioning SITRANS F M Menu detail 8.4.2 Outputs Current output Current output Current output Current output Unidirectional Time const. Unidirectional Bidirectional Current output Alarm Proportional to flowrate (Terminals 31 and 32) 4 - 20 mA + alarm: Current output gives the following mA, depending on what is selected as error level in basic settings. Fatal: 1.3 mA, permanent: 2 mA, warning: 3 mA The current output must be set off when not used.
SITRANS F M 8. Commissioning Menu detail Limit/direction Limit switches are available for both digital and relay outputs. Direction mode: 1 set point at 0% flow; hysteresis 5%. If 2 set points must activate 2 separate outputs, a single set point has to be selected individually for digital as well as relay outputs.
8. Commissioning SITRANS F M Menu detail 8.4.6 Sensor characteristics If “SENSORPROM not installed” is shown, refer to chapter 6 (depending on type of mounting configura- tion). 8.4.7 Reset mode...
SITRANS F M 8. Commissioning Menu detail 8.4.8 Service mode All previous settings are reinitialized when service mode is exited using the top up key The error system The error system is divided into an error pending list and a status log list. Time is gained as days, minutes and hours since the error has occurred.
8. Commissioning SITRANS F M Menu setup 8.4.9 Operator menu setup Text means that the text for the chosen measured value is shown. For example if text is chosen in line 2 and flow rate is chosen in line 3, the text “flow rate” is shown in line 2 and the measured flow rate value is show in line 3.
SITRANS F M 8. Commissioning Menu detail 8.4.10 Product identity Software version of add-on module is only available if the add-on module has been installed. 8.4.11 Change password...
SITRANS F M 8. Commissioning Operator menu 8.5.1 Flow rate The first display line is always active and shows the value enabled in the operator menu setup. • Flow rate • Totalizer 1 • Totalizer 2 The second and third display lines are individually set in the operator menu. The page forward key steps through the enabled settings.
8. Commissioning SITRANS F M 8.6.1 The transmitter is delivered with factory settings ready to measure the actual flow. Settings available Parameter Factory settings Settings available Password Default value 1000 Password 1000 1000 ... 9999 Basic settings Flow direction Positive Positive, negative Dim.
SITRANS F M 8. Commissioning (continued) Volume/pulse or batch quantity MAG 5100 W MAG 1100, MAG 1100 F, (Order no. 5100W 7ME6520) (Order no. 7ME6580) MAG 3100, 3100 P [inches] min. max. min. max. DN 600 236 ml 6177 m...
8. Commissioning SITRANS F M 8.7.1 Error system Error handling The transmitter system is equipped with an error and status log system with 4 groups of information. • (I) Information without a functional error involved • (W) Warnings which may cause malfunction in the application. The cause of the error may disappear on its own •...
SITRANS F M 8. Commissioning 8.7.2 Error Error text Comment Outputs Input List of error numbers Remedy text status status I1 - Power on Power-on has happened Active Active I2 - Add-on module Applied A new module has been applied to the system Active Active I3 - Add-on module...
It is a highly advanced instrument, which carries out the complex verification of the entire flowmeter system according to unique SIEMENS patented principles. The verification test is automated and the instrument easy to use, so no human error or influence will affect the verification.
9. Service SITRANS F M Symptom Output Error Cause Remedy Trouble shooting signals code MAG transmitter Empty display Minimum 1. No power supply Power supply Check MAG 5000/6000 for bended pins on the connector 2. MAG 5000/6000 defective Replace MAG 5000/6000 No flow signal Minimum 1.
R 85-86 Check coil insulation with a megger (500 V) Sensor may be defective. Nominal value: Infinite resistance R 85 - Gnd Contact Siemens Flow Instruments > 500 kohm Check electrode circuit with a moving-coil instru- ment without amplifier (measurement unstable)