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30031
Toro 30031 Manuals
Manuals and User Guides for Toro 30031. We have
3
Toro 30031 manuals available for free PDF download: Service Manual, Operator's Manual
Toro 30031 Service Manual (466 pages)
Floating Deck Mid-Size
Brand:
Toro
| Category:
Lawn Mower
| Size: 8.99 MB
Table of Contents
Table of Contents
4
Safety Information
10
General Information
10
Think Safety First
10
Specifications
12
Torque Specifications
12
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
13
Standard Torque for Dry, Zinc and Steel Fasteners (Metric Fasteners)
14
Other Torque Specifications
15
Equivalents and Conversions
16
U.S. to Metric Conversions
17
Hydro with Pistol Grip Controls
18
Hydro with Pistol Grip Controls Cont
19
Hydro with T-2 Controls
21
Hydro with T-2 Controls Cont
22
Gear with T-Bar Controls
23
Gear with T-Bar Controls Cont
24
International Hydro with T-Bar (T2) Controls
26
International Hydro with T-Bar (T2) Controls Cont
27
International Gear with T-Bar Controls
28
International Gear with T-Bar Controls Cont
29
Chassis
30
Electric Clutch Replacment
30
Electric Clutch Removal
30
Clutch Burnishing Procedure
33
Electric Clutch Installation
33
PTO Idler Replacement
38
PTO Idler Removal
38
PTO Idler Installation
41
Parking Brake Service - Hydro
43
Checking the Parking Brake
43
Adjusting the Parking Brake
44
Parking Brake Removal
45
Parking Brake Installation
49
Wheel Drive Belt and Wheel Hub Replacement - Gear Drive
53
Wheel Drive Belt & Wheel Hub Removal
54
Wheel Drive Belt & Wheel Hub Installation
59
Brake Band Replacement
65
Brake Band Removal
65
Brake Band Installation
69
Carrier Frame Replacement
74
Carrier Frame Removal
74
Carrier Frame Installation
77
Carrier Frame & Mower Deck Adjustments
80
Checking the Carrier Frame & Engine Deck Alignment
80
Castor Wheel Replacement
82
Castor Wheel Removal
82
Castor Wheel Service
83
Castor Wheel Installation
88
CHASSIS Cont.
89
Castor Wheel Fork Bushing Replacement
89
Castor Wheel Fork Bushing Removal
89
Castor Wheel Fork Bushing Installation
90
Fuel Tank Replacement
91
Fuel Tank Removal
91
Fuel Tank Installation
96
Battery Tray Replacement
99
Battery Tray Removal
99
Battery Tray Installation
101
MID-Size Weight Replacement
103
Checking the Brake (T-Bar)
104
Adjusting the Brake (T-Bar)
105
Linkage
108
Control Linkage Replacement (T-2)
108
Control Linkage Removal
108
Control Linkage Installation
112
Control Linkage & Thumb Latch Replacement (Pistol Grip Hydro)
117
Control Linkage & Thumb Latch Removal
117
Control Linkage & Thumb Latch Installation
120
Lower Control Replacement (T-Bar)
124
Lower Control Removal
124
Lower Control Installation
129
Neutral Adjustment Stud Replacement (Pistol Grip Hydro)
135
Neutral Adjustment Stud Removal
135
Neutral Adjustment Stud Installation
138
Operator Presence Control Lever Replacement (Pistol Grip Hydro)
142
Operator Presence Control Lever Removal
142
Operator Presence Control Lever Installation
144
Speed Control Replacement (Pistol Grip Hydro)
146
Speed Control Removal
146
Speed Control Installation
153
Drive Lever Swivel & Bearing Replacement (Pistol Grip Hydro)
164
Drive Lever Swivel & Bearing Removal
164
Drive Lever Swivel & Bearing Installation
168
Handle Assembly Replacement (T-Bar)
173
Handle Assembly Removal (T-Bar)
173
Handle Assembly Installation (T-Bar)
180
Handle Assembly Removal (T-2)
187
Handle Assembly Installation (T-2)
199
Choke Cable Replacement
215
Choke Cable Removal
215
Choke Cable Installation
217
Throttle Cable Replacement
221
Throttle Cable Removal
221
Throttle Cable Installation
224
Linkage Adjustments
228
Speed Control Linkage Adjustment (Pistol Grip Hydro)
228
Temporary Neutral Stud Adjustment
229
Hydro Control Linkage Adjustment
230
Adjusting the Left Side Linkage (Pistol Grip)
231
Adjusting the Right Side Linkage (Pistol Grip)
233
LINKAGE Cont.
233
Neutral Stud Adjustment (Pistol Grip)
233
Adjusting the Control Rod (Pistol Grip)
235
Checking the Control Rod
235
Adjusting the Control Rod
235
Tracking Adjustment (Pistol Grip)
236
Tracking Adjustment (T-2)
237
Neutral Adjustment (T-2)
237
Control Bar Adjustment (T-Bar)
239
Engine
242
Engine Removal - Pistol Grip Hydro
242
Engine Installation - Pistol Grip Hydro
250
Muffl er Guard
261
Engine Removal - Gear Drive
262
Engine Installation - Gear Drive
269
Hydrostatic Drive System
280
Hydro Drive Transmission Traction Belt Replacement
280
Hydro Drive Transmission Traction Belt Removal
280
Hydro Drive Transmission Traction Belt Installation
283
Hydro Idler Replacement
286
Hydro Idler Removal
286
Hydro Idler Installation
288
Hydraulic Pump Replacement
290
Hydraulic Pump Removal
291
Hydraulic Pump Installation
294
Wheel Motor Replacement
298
Wheel Motor Removal
298
Wheel Motor Installation
301
Hydraulic Reservoir Replacement
305
Hydraulic Reservoir Removal
305
Hydraulic Reservoir Installation
306
Hydraulic Testing
308
Bleeding the Hydraulic System
311
Checking the Hydraulic Lines
312
Hydraulic Schematic
313
Gear Drive
314
Traction Drive Belt Replacement
314
Traction Drive Belt Removal
314
Traction Drive Belt Installation
315
Gear Drive Idler Replacement
317
Gear Drive Idler Removal
317
Gear Drive Idler Installation
319
Transmission Driven Pulley Replacement
320
Transmission Driven Pulley Removal
320
Transmission Driven Pulley Installation
323
Gear Drive Transmission Replacement
326
Gear Drive Transmission Removal
326
Gear Drive Transmission Installation
331
Mower Decks
340
Mower Spindle Drive Belt Replacement
340
Mower Spindle Drive Belt Removal (40", 48", 52" and 60" Mower Decks)
340
Mower Spindle Drive Belt Installation (40", 48", 52" and 60" Mower Decks)
341
Mower Spindle Drive Belt Removal (36" Mower Deck)
343
Mower Spindle Drive Belt Installation (36" Mower Deck)
344
PTO Drive Belt Replacement
345
PTO Drive Belt Removal (40", 48", 52" and 60" Mower Decks)
345
PTO Drive Belt Installation (40", 48", 52" and 60" Mower Decks)
346
PTO Drive Belt Removal (36" Mower Decks)
347
PTO Drive Belt Installation (36" Mower Decks)
348
Spindle Replacement and Service
350
Spindle Removal and Teardown
350
Spindle Rebuild and Installation
353
Idler Arm Assembly Replacement
357
Idler Arm Assembly Removal (40", 48", 52" and 60" Mower Decks)
357
Idler Arm Assembly Installation (40", 48", 52" and 60" Mower Decks)
361
Idler Arm Assembly Replacement (36" Mower Deck)
366
Idler Arm Assembly Removal (36" Mower Deck)
366
Idler Arm Assembly Installation (36" Mower Deck)
367
Adjustable Baffl E Replacement
369
Adjustable Baffl E Removal
369
Adjustable Baffl E Installation
371
Discharge Baffl E Replacement
373
Discharge Baffl E Removal
373
Discharge Baffl E Installation
374
Fixed Baffl E Replacement
375
Fixed Baffl E Removal (40", 48", 52" and 60" Mower Decks)
375
Fixed Baffl E Installation (40", 48", 52" and 60" Mower Decks)
376
Fixed Baffl E Replacement (36" Mower Deck)
377
Fixed Baffl E Removal (36" Mower Deck)
377
Fixed Baffl E Installation (36" Mower Deck)
378
Skid Plate Replacement (40", 48", 52" and 60" Mower Decks)
378
Skid Plate Removal (40", 48", 52" and 60" Mower Deck)
378
Skid Plate Installation (40", 48", 52" and 60" Mower Deck)
379
Skid Plate Replacement (36" Mower Deck)
380
Skid Plate Removal (36" Mower Deck)
380
Skid Plate Installation (36" Mower Deck)
381
Front & Rear Deck Hanger Replacement
382
Front Deck Hanger Removal
382
Front Deck Hanger Installation
384
Rear Deck Hanger Removal
387
Rear Deck Hanger Installation
389
Anti-Scalp Roller Replacement
391
Single Anti-Scalp Roller Removal
391
Single Anti-Scalp Roller Installation
392
Double Anti-Scalp Roller Removal
393
Double Anti-Scalp Roller Installation
393
Grass Defl Ector Service
394
Grass Defl Ector Removal
394
Grass Defl Ector Disassembly
395
Grass Defl Ector Assembly
395
Grass Defl Ector Installation
397
MOWER DECKS Cont
397
Quick Latch Replacement
398
Quick Latch Removal
398
Quick Latch Installation
399
Mower Deck Removal
400
Mower Deck Installation
401
Checking the Engine Deck Height
402
Checking the Carrier Frame Front-To-Rear Pitch
403
Checking the Carrier Frame Side-To-Side Height
403
Checking the Mower Deck Front-To-Rear Pitch
404
Adjusting the Mower Deck Front-To-Rear Pitch
405
Checking the Mower Deck Side-To-Side Height
405
Adjusting the Mower Deck Side-To-Side Height
406
Matching the Height-Of-Cut
406
Electrical
408
Tools
408
Components
408
Alternator
408
On/Off Switch
408
Bail Switch
408
Single Pole Switch
409
PTO Switch
409
Relay, Single Pole Dual Throw
410
Ignition Switch
410
Wire Harness T-Bar, Gear Drive (104-8137)
411
PTO Switch
412
Delay Module
412
Clutch Power Supply Test Procedure
413
DC Mini Hour Meter
415
Proximity Switch
416
PTO Brake Clutch Assembly
416
Wire Harness Pistol Grip (106-8780)
417
PTO Switch
418
Wire Harness T-2, Hydro (114-3418)
419
Wire Harness T-Bar, Hydro (114-3420)
420
Normally Open Switch
421
Normally Closed Switch
421
Starter Solenoid
421
Operator Presence Control (OPC) Switch Replacement (T-Bar)
422
OPC Switch Removal (T-Bar)
422
OPC Switch Installation (T-Bar)
423
PTO Switch Replacement (T-Bar)
425
PTO Switch Removal (T-Bar)
425
PTO Switch Installation (T-Bar)
426
Ignition Switch Replacement (T-Bar)
427
Ignition Switch Removal (T-Bar)
427
Ignition Switch Installation (T-Bar)
428
Delay Module Replacement (T-Bar)
430
Delay Module Removal (T-Bar)
430
Delay Module Installation (T-Bar)
431
ELECTRICAL Cont.
433
Parking Brake Switch Replacment (Pistol Grip & T-2)
433
Parking Brake Switch Removal (P.G. & T-2)
433
Parking Brake Switch Installation (P.G. & T-2)
434
Neutral Switch Replacement (Pistol Grip)
435
Neutral Switch Removal
435
Neutral Switch Installation
436
PTO Switch Replacement (Electric Start)
438
PTO Switch Removal (Electric Start)
438
PTO Switch Installation (Electric Start)
440
Operator Presence Control (OPC) Switch Replacement (Pistol Grip)
441
OPC Switch Removal
441
OPC Switch Installation
443
OPC Switch Position Adjustment
445
Hour Meter Replacement (Pistol Grip)
446
Hour Meter Removal
446
Hour Meter Installation
448
Ignition Switch Replacement (Pistol Grip)
450
Ignition Switch Removal
450
Ignition Switch Installation
452
Kill Relay Replacement (Pistol Grip)
454
Kill Relay Removal
454
Kill Relay Installation
454
Solenoid Switch Replacement (Pistol Grip & T-2)
455
Solenoid Switch Removal (P.G. & T-2)
455
Solenoid Switch Installation (P.G & T-2)
456
Operator Presence Control (OPC) Switch Replacement (T-2)
458
OPC Switch Removal (T-2)
458
OPC Switch Installation (T-2)
459
Latching Relay Replacement (T-2)
460
Latching Relay Removal (T-2)
460
Latching Relay Installation (T-2)
461
Kill Relay Replacement (T-2)
462
Kill Relay Removal (T-2)
462
Kill Relay Installation (T-2)
463
Proximity Neutral Switch Replacement (T-2)
463
Proximity Neutral Switch Removal (T-2)
463
Proximity Neutral Switch Installation (T-2)
464
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Toro 30031 Operator's Manual (48 pages)
Commercial Walk-Behind Mower For Floating Deck, T-bar, Gear with 91cm Turbo Force Cutting Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.84 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
4
General Lawn Mower Safety
4
Maintenance and Storage
5
Sound Power
6
Vibration, Hand/Arm
6
Sound Pressure
6
Slope Chart
7
Safety and Instructional Decals
8
Product Overview
11
Controls
11
Specifications
12
Operation
13
Adding Fuel
13
Checking the Engine Oil Level
14
Think Safety First
14
Using the Parking Brake
14
Starting and Stopping the
15
Operating the Mower Power Take
15
Engine
15
Off (PTO)
15
The Safety Interlock System
16
Driving Forward or Backward
16
Using the Lower Control Bar
17
Stopping the Machine
18
Transporting Machines
18
Side Discharging or Mulching the
18
Adjusting the Height-Of-Cut
18
Grass
18
Adjusting the Anti-Scalp
19
Adjusting the Handle Height
19
Rollers
19
Adjusting the Flow Baffle
20
Positioning the Flow Baffle
21
Using the MID-Size Weight
22
Maintenance
23
Recommended Maintenance
23
Schedule(S)
23
Lubrication
23
How to Grease
23
Lubricating the Caster and Wheel
24
Greasing the Transmission
24
Greasing the PTO Drive Belt Idler
24
Bearings
24
Couplers
24
And Mower Deck Belt Idler
24
Engine Maintenance
25
Servicing the Air Cleaner
25
Servicing the Engine Oil
26
Servicing the Spark Plugs
27
Fuel System Maintenance
28
Draining the Fuel Tank
28
Replacing the Fuel Filter
29
Electrical System Maintenance
29
Servicing the Fuse
29
Drive System Maintenance
30
Adjusting the Control Bar
30
Checking the Tire Pressure
31
Replacing the Caster Wheel Fork
31
Bushings
31
Adjusting the Electric Clutch
32
Cooling System Maintenance
33
Servicing the Caster Wheel and Bearings
32
Cleaning the Air Intake Screen
33
Brake Maintenance
33
Servicing the Brakes
33
Belt
34
Belt Maintenance
34
Replacing the Traction Drive
34
Replacing the Transmission
34
Replacing the Mower Belt
35
Replacing the PTO Drive Belt
35
Adjusting the PTO Drive Belt Idler Spring Anchor
36
Mower Deck Maintenance
36
Servicing the Cutting Blades
36
Inspecting the Blades
37
Correcting the Mower Quality of
38
Cut
38
Frame Set up
39
Checking the Mower Deck
41
Front-To-Rear Pitch
41
Changing the Mower Deck
41
Side-To-Side Height
41
Changing the Mower Deck
42
Side-To-Side Height
42
Matching Height of Cut
42
Replacing the Grass Deflector
42
Storage
44
Cleaning and Storage
44
Troubleshooting
45
Schematics
48
Toro 30031 Operator's Manual (48 pages)
Commercial Walk-Behind Mower Floating Deck, T-Bar, Gear with 91cm TURBO FORCE Cutting Unit
Brand:
Toro
| Category:
Lawn Mower
| Size: 2.3 MB
Table of Contents
Table of Contents
2
Introduction
2
Safety
4
General Lawn Mower Safety
4
Figure
4
Sound Pressure
5
Sound Power
5
Vibration, Hand/Arm
6
Slope Chart
7
Safety and Instructional Decals
8
Product Overview
11
Controls
11
Specifications
12
Attachments/Accessories
12
Operation
12
Adding Fuel
12
Checking the Engine Oil Level
13
Think Safety First
13
Using the Parking Brake
14
Starting and Stopping the Engine
14
Operating the Mower Power Take off (PTO)
15
The Safety Interlock System
15
Driving Forward or Backward
15
Using the Lower Control Bar
16
Stopping the Machine
17
Transporting Machines
17
Side Discharging or Mulching the Grass
17
Adjusting the Height-Of-Cut
17
Adjusting the Anti-Scalp Rollers
18
Adjusting the Handle Height
18
Adjusting the Flow Baffle
19
Positioning the Flow Baffle
19
Using the MID-Size Weight
21
Maintenance
22
Recommended Maintenance Schedule(S)
22
Lubrication
22
How to Grease
22
Lubricating the Caster and Wheel Bearings
23
Greasing the Transmission Couplers
23
Greasing the PTO Drive Belt Idler and Mower Deck Belt Idler
23
Engine Maintenance
24
Servicing the Air Cleaner
24
Servicing the Engine Oil
25
Servicing the Spark Plugs
26
Fuel System Maintenance
27
Draining the Fuel Tank
27
Replacing the Fuel Filter
28
Electrical System Maintenance
29
Servicing the Fuse
29
Drive System Maintenance
29
Adjusting the Control Bar
29
Checking the Tire Pressure
30
Replacing the Caster Wheel Fork Bushings
30
Servicing the Caster Wheel and Bearings
31
Adjusting the Electric Clutch
31
Cooling System Maintenance
32
Cleaning the Air Intake Screen
32
Brake Maintenance
33
Servicing the Brakes
33
Belt Maintenance
34
Checking the Belts
34
Replacing the Traction Drive Belt
34
Replacing the Transmission Belt
34
Replacing the Mower Belt
34
Replacing the PTO Drive Belt
35
Adjusting the PTO Drive Belt Idler Spring Anchor
36
Mower Deck Maintenance
36
Servicing the Cutting Blades
36
Removing the Blades
37
Correcting the Mower Quality of Cut
38
Frame Set up
38
Checking the Mower Deck Front-To-Rear Pitch
40
Changing the Mower Deck Front-To-Rear Pitch
40
Checking the Mower Deck Side-To-Side Height
40
Changing the Mower Deck Side-To-Side Height
41
Matching Height of Cut
41
Replacing the Grass Deflector
41
Storage
42
Cleaning and Storage
42
Troubleshooting
44
Schematics
46
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