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ACSM1-04 Series
ABB ACSM1-04 Series Manuals
Manuals and User Guides for ABB ACSM1-04 Series. We have
5
ABB ACSM1-04 Series manuals available for free PDF download: Hardware Manual, Quick Installation Manual, System Manual, Manual
ABB ACSM1-04 Series Hardware Manual (92 pages)
Drive Modules (55 to 110 kW)
Brand:
ABB
| Category:
DC Drives
| Size: 11.1 MB
Table of Contents
Safety Instructions
5
What this Chapter Contains
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
Start-Up and Operation
8
Table of Contents
9
Table of Contents
13
About this Manual
13
What this Chapter Contains
13
Compatibility
13
Intended Audience
13
Categorization According to the + Code
13
Product and Service Inquiries
13
Product Training
13
Providing Feedback on ABB Drives Manuals
13
Contents
14
Installation and Commissioning Flowchart
15
Terms and Abbreviations
17
The ACSM1-04
19
What this Chapter Contains
19
Layout
19
Main Circuit and Control Interfaces
20
Operation
21
Type Code
21
Planning the Cabinet Assembly
23
What this Chapter Contains
23
Cabinet Construction
23
Disposition of the Devices
23
Grounding of Mounting Structures
23
Main Dimensions and Free Space Requirements
24
Cooling and Degrees of Protection
25
Preventing the Recirculation of Hot Air
26
Outside the Cabinet
26
Inside the Cabinet
26
EMC Requirements
27
Cabinet Heaters
28
Mechanical Installation
29
Contents of the Package
29
Delivery Check and Drive Module Identification
29
Before Installation
30
Requirements for the Installation Site
30
Connection to an IT (Ungrounded) or a Corner-Grounded Power System
30
Installation Procedure
30
Direct Wall Mounting
30
Push-Through Mounting
31
Hole Dimensions for Push-Through Mounting
36
Braking Resistor Installation
36
Planning the Electrical Installation
37
What this Chapter Contains
37
Motor Selection and Compatibility
37
Protecting the Motor Insulation and Bearings
37
Supply Connection
38
Supply Disconnecting Device
38
Europe
38
Other Regions
38
Thermal Overload and Short Circuit Protection
38
Thermal Overload Protection
38
Protection against Short-Circuit in Motor Cable
38
Protection against Short-Circuit in the Supply Cable or the Drive
39
Operating Time of the Fuses and Circuit Breakers
39
Circuit Breakers
39
Motor Thermal Protection
39
Ground Fault Protection
39
Emergency Stop Devices
40
Safe Torque off
41
Selecting the Power Cables
42
General Rules
42
Alternative Power Cable Types
42
Motor Cable Shield
43
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
43
Residual Current Device (RCD) Compatibility
44
Selecting the Control Cables
44
Relay Cable
45
Control Panel Cable
45
Connection of a Motor Temperature Sensor to the Drive I/O
45
Routing the Cables
45
Control Cable Ducts
46
Electrical Installation
47
What this Chapter Contains
47
Checking the Insulation of the Assembly
48
Drive
48
Supply Cable
48
Motor and Motor Cable
48
Braking Resistor Assembly
48
Connection to an IT (Ungrounded) Power System
49
Disconnection of Internal EMC Filtering
49
Power Cable Connection
54
Power Cable Connection Diagram
54
Procedure
55
Cable Lug Installation (16 to 70 MM [AWG6 to AWG2/0] Cables)
56
Screw Terminal Installation (95 to 185 MM [AWG3/0 to AWG400] Cables)
57
Grounding the Motor Cable Shield at the Motor End
57
Connecting the Control Cables
58
Control Connections to the JCU Control Unit
58
Jumpers
59
External Power Supply for the JCU Control Unit (X1)
60
Thermistor Input (X4:8
60
Drive-To-Drive Link (X5)
61
Safe Torque off (X6)
61
Control Cable Grounding
62
Installation of Options
63
Installation Checklist
65
Checklist
65
Maintenance
67
What this Chapter Contains
67
Safety
67
Maintenance Intervals
67
Heatsink
67
Cooling Fan
68
Fan Replacement
68
Capacitors
68
Reforming
68
Changing
68
Other Maintenance Actions
69
Transferring the Memory Unit to a New Drive Module
69
The 7-Segment Display on the JCU Control Unit
69
Technical Data
71
What this Chapter Contains
71
Ratings
71
Derating
72
Ambient Temperature Derating
72
AC Supply Voltage Derating
72
Altitude Derating
72
Cyclic Loads
73
Dimensions, Weights, Noise
74
Cooling Characteristics
74
Supply Cable Fuses
74
AC Input (Supply) Connection
75
Motor Connection
75
JCU Control Unit
75
Efficiency
76
Cooling
76
Degree of Protection
77
Ambient Conditions
77
Materials
77
Applicable Standards
78
CE Marking
79
Compliance with the European Low Voltage Directive
79
Compliance with the European EMC Directive
79
Definitions
79
Compliance with en 61800-3 (2004), Category C2
79
Compliance with en 61800-3 (2004), Category C3
80
Compliance with en 61800-3 (2004), Category C4
80
Compliance with the Machinery Directive
80
C-Tick Marking
80
Compliance with IEC 61800-3 (2004)
80
UL Marking
81
UL Checklist
81
Product Protection in the US
81
Resistor Braking
83
What this Chapter Contains
83
Braking Choppers and Resistors with the ACSM1-04
83
Braking Choppers
83
Braking Resistor Selection
83
Chopper Data / Resistor Selection Table
84
Resistor Installation and Wiring
85
Contactor Protection of Drive
85
Braking Circuit Commissioning
86
Dimension Drawings
87
What this Chapter Contains
87
Drive Module
88
Braking Resistor (JBR-09)
90
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ABB ACSM1-04 Series Quick Installation Manual (67 pages)
Drive modules (55 to 160 kW)
Brand:
ABB
| Category:
Control Unit
| Size: 5.49 MB
Table of Contents
Safety Instructions
3
Planning the Installation
3
Installing Pipe Connectors (ACSM1-04Lx Only)
4
Mechanical Installation
4
Electrical Installation
5
Power Cabling Procedure
6
Control Cabling
8
Planung der Installation
11
Installation der Kühlmittelrohr-Verbinder (nur ACSM1-04Lx)
12
Mechanische Installation
12
Installation der Elektrik
13
Anschluss der Netzkabel
14
Instrucciones de Seguridad
19
Planificación de la Instalación
19
Instalación de Conectores de Tuberías (sólo ACSM1-04Lx)
20
I Nstalación Mecánica
20
Instalación Eléctrica
21
Conexión de Cables de Control
24
Consignes de Sécurité
27
Préparation À L'installation
27
Montage
28
Raccordement des Tuyaux (Uniquement ACSM1-04Lx)
28
Procédure de Câblage D'alimentation
30
Câbles de Commande
32
Norme DI Sicurezza
35
Installazione Dei Connettori del Tubo (solo Per ACSM1-04Lx)
36
Installazione Meccanica
36
Installazione Elettrica
37
Cablaggio DI Controllo
40
Asennuksen Suunnittelu
43
Putkiliitinten Asentaminen (Vain ACSM1-04Lx)
44
Mekaaninen Asennus
44
Planering Av Installation
51
Installation Av Rörkopplingar (Endast ACSM1-04Lx)
52
Mekanisk Installation
52
Elektrisk Installation
53
ABB ACSM1-04 Series Quick Installation Manual (70 pages)
Drive Modules (0.75 to 45 kW)
Brand:
ABB
| Category:
DC Drives
| Size: 7.42 MB
Table of Contents
Safety Instructions
3
Planning the Installation
3
Mechanical Installation
3
Electrical Installation
4
Cabling Examples
5
Tightening Torques
5
Control Cabling
6
Planung der Installation
9
Mechanische Installation
10
Elektrische Installation
11
Anschluss der Leistungskabel
11
Guía de Instalación Rápida
16
Instrucciones de Seguridad
16
Planificación de la Instalación
16
Instalación Mecánica
17
Instalación Eléctrica
18
Pares de Apriete
19
Consignes de Sécurité
23
Préparation À L'installation
23
Montage
24
Norme DI Sicurezza
30
Installazione Meccanica
31
Installazione Elettrica
32
Coppie DI Serraggio
33
Instruções de Segurança
37
Instalação Mecânica
38
Instalação Elétrica
39
Mekanisk Installation
52
Elektrisk Installation
53
Güvenlik Talimatları
58
Mekanik Kurulum
58
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ABB ACSM1-04 Series System Manual (34 pages)
System Engineering Manual
Brand:
ABB
| Category:
Servo Drives
| Size: 0.61 MB
Table of Contents
Safety Instructions
5
Table of Contents
6
About this Manual
8
Compatibility
8
Intended Audience
8
Categorization According to the Frame Size
8
ACSM1-04 Drive Module and Options Documentation
8
Common DC Configurations
9
Introduction
9
Configuration Steps
10
ACSM1 Power Ratings for DC Connection
11
Power Requirements
12
DC Link Power P
12
DC,Mot of Motoring Axis
12
DC,Gen of Regenerating Axis
12
Average Motoring Power P
13
Mot,Ave
13
Peak Motoring Power P
13
Average Regenerative Power P Mot,Max
13
Gen,Ave
13
Gen,Max
13
Supply Unit Selection
14
DC Link Power Supplied Via ACSM1
14
Single AC Input
14
Multiple AC Input
14
Checking the Charging Capacity
15
Single AC Input
15
Multiple AC Input
16
Charging Current
16
External DC Supply
17
Mains Choke Selection
18
Mains Choke Data
18
Single AC Input
19
Multiple AC Input
19
Harmonic Distortion
20
Regenerative Power
21
Common DC Capacitance
21
ACSM1 DC Link Capacitance
22
Energy Capacity in Common DC
22
Resistor Braking
24
ACSM1 Braking Power Ratings
24
Single Braking Chopper
25
Multiple Braking Choppers
25
Braking Resistor Selection
26
Single Braking Resistor
26
Multiple Braking Resistors
27
Braking Resistor Types
27
General System Design Items
28
Fuse Protection
28
Selection of AC Supply Fuses
28
Selection of DC Connection Fuses
29
Emc
30
Installation
30
Drive Module Settings
30
General Technical Data
31
ACSM1 DC Voltage Limits
31
ABB ACSM1-04 Series Manual (16 pages)
Converter modules with electrolytic DC capacitors in the DC link
Brand:
ABB
| Category:
Control Unit
| Size: 0.42 MB
Table of Contents
Table of Contents
3
1 Introduction
5
Contents of this Chapter
5
Applicability
5
ABB Low Voltage AC Drives
5
ABB Wind Turbine Converters
6
ABB Solar Inverters
6
Target Audience
6
Purpose of the Manual
6
Safety Instructions
6
2 Reforming the Capacitors
9
Contents of this Chapter
9
Overview of the Reforming
9
Reforming Time
9
Checking the Converter Age
10
Reforming with Power on for 30 Minutes
11
Reforming with External DC Power Supply
11
Reforming with External Diode Bridge
13
Further Information
15
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