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ACS800-37LC-0430-3
User Manuals: ABB ACS800-37LC-0430-3 DC Drive
Manuals and User Guides for ABB ACS800-37LC-0430-3 DC Drive. We have
1
ABB ACS800-37LC-0430-3 DC Drive manual available for free PDF download: Hardware Manual
ABB ACS800-37LC-0430-3 Hardware Manual (182 pages)
Drives (55 to 5200 kW)
Brand:
ABB
| Category:
DC Drives
| Size: 11.63 MB
Table of Contents
Table of Contents
11
Table of Contents
19
Safety Instructions
19
Use of Warnings
19
What this Chapter Contains
19
Safety in Installation and Maintenance
20
Electrical Safety
20
Grounding
21
Permanent Magnet Motor Drives
22
General Safety
23
Printed Circuit Boards
23
Fiber Optic Cables
23
Use of the Hand-Operated Winch
24
Work on the Liquid Cooling System
24
Safe Start-Up and Operation
25
General Safety
25
Permanent Magnet Motor Drives
25
Applicability
27
Contents
27
Introduction to the Manual
27
Target Audience
27
What this Chapter Contains
27
Categorization by Frame Size and Option Code
28
Quick Installation and Start-Up Flowchart
28
Related Documents
28
Terms and Abbreviations
29
Hardware Description
33
Product Overview
33
What this Chapter Contains
33
Single-Line Circuit Diagram of the Drive
34
Example Circuit Diagram (Frames R7I+R7I and R8I+R8I)
34
Example Circuit Diagram (Frame 2×R8I+2×R8I)
35
Block Diagram of the Main Circuit with Options
36
General Information on Drive Cabinet Layout
37
Cabinet Layout (Frames R7I+R7I and R8I+R8I)
38
Swing-Out Frame Layout
39
Auxiliary Control Cubicle Layout
40
Main Switch Disconnecter Cubicle Layout (Frames 2×R8I+2×R8I and Up)
41
600 MM Wide Cubicle
41
Layout of LCL Filter and Supply Module Cubicles (Frame 2×R8I and Up)
42
Swing-Out Frame Layout
43
Layout of Inverter Module Cubicle (Frame 2×R8I)
44
Layout of Inverter Module Cubicle (Frame 3×R8I)
45
Layout of Inverter Module Cubicles (Frames 4×R8I to 9×R8I)
46
Swing-Out Frame Layout of the Inverter Module Cubicles
46
Overview of Supply and Inverter Modules (R7I and R8I)
47
Overview of Power and Control Connections
48
Control of the Supply Unit
49
Main Switch-Disconnector Q1 (Frames R7I+R7I and R8I+R8I)
49
Supply Transformer Disconnecting Push Button (+Q959)
49
Operating Switch
49
Auxiliary Power Switch Q100 (Frame Sizes 2×R8I and Up)
49
Grounding Switch Q9 (Option +F259)
49
Emergency Stop Push Button
50
Reset Button
50
Connections and Use of the I/O in the Supply Unit
51
Connections to Standard I/O Terminals
52
Circuit Boards
53
Control of the Inverter Unit and Motor
53
Control Panel
53
Connections and Use of the I/O in the Inverter Unit
53
Type Designation Labels
54
Drive Label
54
Supply, Inverter and Brake Module Label
54
Type Designation Key
56
Type Code of the Basic Configuration
56
Option Codes
56
Checking the Installation Site
61
Mechanical Installation
61
Required Tools
61
What this Chapter Contains
61
Checking the Delivery
62
Moving the Unit
62
Moving the Unit by Crane
62
Moving the Unit by Fork-Lift or Pallet Truck
63
Moving the Unit on Rollers (Not Allowed with Marine Cabinets)
63
Laying the Unit on Its Back
63
Placing the Unit
64
Overview of the Installation Procedure
65
Fastening the Cabinet to the Floor and Wall (Non-Marine Units)
66
Alternative 1 - Clamping
66
Alternative 2 - Using the Holes Inside the Cabinet
67
Fastening the Unit to the Floor and Wall (Marine Units, Option +C121)
68
Joining the Shipping Splits
69
Preparing the Liquid Pipe Connections
69
Fastening the Cabinets Together
69
Connecting the Liquid Pipes
70
Connecting the PE Busbars
70
Connecting the DC Busbars
71
Miscellaneous
72
Cable Duct in the Floor below the Cabinet
72
Electric Welding
73
Checking the Compatibility of the Motor and Drive
75
Protecting the Motor Insulation and Bearings
76
Requirements for Motor Insulation and Bearings and Drive Filters
77
Explosion-Safe (EX) Motors
78
High-Output Motors and IP 23 Motors
79
HXR and AMA Motors
79
ABB Motors of Types Other than M2_, M3_, HX_ and am
79
When DC Link Voltage Is Increased with Parameter Settings
79
Calculating the Rise Time and the Peak Line-To-Line Voltage
79
Sine Filters
80
Planning the Electrical Installation
75
Selecting the Supply Disconnecting Device (Disconnecting Means)
75
What this Chapter Contains
75
Selecting the Power Cables
80
General Rules
80
Typical Power Cable Sizes
82
Alternative Power Cable Types
84
Motor Cable Shield
84
Additional US Requirements
85
Conduit
85
Armored Cable / Shielded Power Cable
85
Selecting the Control Cables
85
General Rules
85
Relay Cable
86
Control Panel Cable
86
Coaxial Cable (for Use with Advant Controllers AC 80/AC 800)
86
Routing the Cables
86
Separate Control Cable Ducts
87
Thermal Overload
87
Protecting the Drive and Input Power Cable in Short-Circuit Situations
87
Protecting the Motor and Motor Cable in Short-Circuit Situations
88
Protecting the Drive, Motor Cable and Input Power Cable against Thermal Overload
88
Protecting the Motor against Thermal Overload
88
Insulation Requirements for the Motor Temperature Sensor Circuit
89
Implementing the Emergency Stop Function
89
Protecting the Drive against Ground Faults in the Drive, Motor or Motor Cable
89
Implementing the Prevention of Unexpected Start Function
90
Implementing the Power-Loss Ride-Through Function
91
Implementing the Safe Torque off Function
91
Supplying Power for the Auxiliary Circuits
91
Terminals for Connecting External Control Voltage (Option +G307)
92
Control Voltage (Option +G307)
92
Using Power Factor Compensation Capacitors with the Drive
92
Implementing a Safety Switch between the Drive and Motor
93
Using a Contactor between the Drive and Motor
93
Implementing a Bypass Connection
94
Example Bypass Connection
94
Switching the Motor Power Supply from Drive to Direct-On-Line
94
Switching the Motor Power Supply from Direct-On-Line to Drive
95
Protecting the Contacts of Relay Outputs
95
Considering the PELV on Installation Sites above 2000 Metres (6562 Feet)
96
Checking the Insulation of the Assembly
97
Drive
97
Supply Cable
97
Motor and Motor Cable
97
Braking Resistor Assembly
98
Electrical Installation
97
What this Chapter Contains
97
Checking the Compatibility with IT (Ungrounded) and Corner Grounded TN Systems
98
Connecting the Input Power Cable
99
Connection Diagram
99
Connection Procedure
99
Connecting the Motor Cable - Units with no Common Motor Terminals Cubicle Option +H359
100
Connection Diagram - Single Inverter Module Feeds One Motor
100
Connection Diagram - Parallel Inverter Modules Feed One Motor
101
Connection Procedure
102
Connecting the Motor Cable
104
H359)
104
Connection Diagram
104
Connection Procedure
104
Connecting External Power Supply for the Auxiliary Circuits
106
Frames R7I×R7I and R8I×R8I
106
Frames 2×R8I and up
107
Standard Unit Without Optional Auxiliary Control Voltage Transformer or Terminals for Connecting External Control Voltage
107
Units with Optional Auxiliary Control Voltage Transformer and Without Terminals for Connecting External Control Voltage (+G307)
107
Units with Terminals for Connecting External Control Voltage (Option +G307) and Without Optional Auxiliary Control Voltage Transformer
108
Connecting the Control Cables for the Supply Unit
108
Connecting the Control Cables for the Inverter Unit
109
Default I/O Connection Diagram
109
Connection Procedure
111
Connecting a PC
112
Installing Optional Modules
112
Cabling of I/O and Fieldbus Modules
113
Cabling of Pulse Encoder Interface Module
113
Fiber Optic Links
113
Installation Checklist
115
What this Chapter Contains
115
Start-Up
117
Start-Up Procedure
117
Safety
117
Checks with no Voltage Connected
117
Connecting Voltage to the Input Terminals and Auxiliary Circuit
118
Closing the Main Contactor/Breaker
118
Checking the Setting of the Ground Fault Monitoring Device
118
Supply Unit Control Program Set-Up
118
Inverter Unit Control Program Set-Up
118
What this Chapter Contains
117
Liquid Cooling Unit Control Program Set-Up
118
On-Load Checks
119
Switching the Control Panel between the Supply and Inverter Units
120
ACS800-17LC-Specific Parameters in the IGBT Supply Control Program
121
Terms and Abbreviations
121
Parameters
121
Default Values of Parameters with the ACS800-17LC
122
ACS800-17LC-Specific Parameters in the Application Program
123
Terms and Abbreviations
123
Actual Signals and Parameters of Supply Unit in Inverter Unit Program
123
Fault Tracing
125
Leds
125
Warning and Fault Messages
125
Warning/Fault Message from the Unit Not Being Monitored by the Control Panel
125
Conflicting ID Numbers
125
Fans
127
Replacing the Cooling Fan of Converter Module (Frames R7I and R8I)
127
Replacing the Additional Fan in the Incoming Cubicle (Frames R7I+R7I and R8I+R8I)
128
Replacing the Auxiliary Control Cubicle Fan (Frames 2×R8I+2×R8I and Up)
129
Replacing the Fan in the Incoming Cubicle (Frames 2×R8I+2×R8I and Up)
130
Replacing the Cooling Fans in Supply Module Cubicle
131
Replacing the Inverter Module Fans (2×R8I and Up)
132
Replacing the Additional Fan in the Common Motor Terminals Cubicle
132
Maintenance
127
Maintenance Intervals
127
What this Chapter Contains
127
Reduced Run Capability
133
Replacing Supply and Inverter Modules
134
Installing the Winch
138
Installing the Installation Stand
139
Capacitors
140
Reforming the Capacitors
140
Replacing the Capacitors
140
Control Panel
140
Cleaning the Control Panel
140
Replacing the PPCS Branching Unit (APBU-XX) Memory Backup Battery
141
General
143
Internal Cooling Circuit
143
Internal Cooling System Diagram
143
Connection to a Cooling Unit
144
Connection to an ACS800-1007LC Cooling Unit
144
Connection to a Custom Cooling Unit
144
General Requirements
144
Coolant Temperature Control
144
Installation
144
Filling up and Bleeding the Internal Cooling Circuit
145
Drive Line-Ups with an ACS800-1007LC Cooling Unit
145
Drive Line-Ups with a Custom Cooling Unit
145
Adding Inhibitor
146
Draining the Internal Cooling Circuit
146
Specifications
147
Temperature Limits
147
Pressure Limits
147
Water Quality
148
Freeze Protection and Corrosion Inhibition
148
Glycol Concentration
148
Materials
149
Ratings
151
Definitions
152
Derating
152
Temperature Derating
152
Altitude Derating
153
Technical Data
151
What this Chapter Contains
151
Type Equivalence Table
153
1 Phase Brake Choppers (Option +D150) and Resistors (Option +D151)
154
3 Phase Brake Units (Option +D152)
154
Fuses
156
Main Circuit AC Fuses
156
Main Circuit DC Fuses
157
Dimensions, Weights and Free Space Requirements
158
Losses, Cooling Data and Noise
159
Internal Cooling Circuit Data
160
Terminal and Lead-Through Data for the Input Power Cable
161
Terminal and Lead-Through Data for the Motor Cable
162
Units Without Common Motor Terminal Cubicle (no Option +H359)
162
Units with the Common Motor Terminal (CMT) Cubicle (Option +H359)
163
Terminal and Lead-Through Data for the Resistor Cable
163
Terminal and Lead-Through Data for the Control Cables
163
Electrical Power Network Specification
164
Motor Connection Data
164
Brake Resistor Connection Data
164
Control Unit (RDCU/RMIO) Connection Data
165
Analog Inputs
165
Constant Voltage Output
165
Auxiliary Power Output
165
Analog Outputs
165
Digital Inputs
165
Relay Outputs
166
DDCS Fibre Optic Link
166
24 V DC Power Input
166
Isolation and Grounding Diagram
167
Ambient Conditions
168
Materials
168
Efficiency
168
Degree of Protection
168
Auxiliary Circuit Current Consumption
170
Applicable Standards
171
CE Marking
172
Compliance with the European Low Voltage Directive
172
Compliance with the European EMC Directive
172
Compliance with the European Machinery Directive
172
Compliance with en 61800-3:2004
172
Definitions
172
Category C2
173
Category C3
173
Category C4
174
UL Marking
175
UL Checklist
175
CSA Marking
175
Approvals
175
Cyber Security Disclaimer
176
Disclaimer
176
Dimensions
177
What this Chapter Contains
177
Table of Dimensions
177
Frame Sizes R7I+R7I and R8I+R8I (Bottom Entry/Exit)
179
Frame Sizes R7I+R7I and R8I+R8I (Marine Units, +C121)
180
Product and Service Inquiries
181
Product Training
181
Providing Feedback on ABB Manuals
181
Document Library on the Internet
181
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