FILE NO. SERVICE MANUAL PLV-HD2000N MODEL NO. U.S.A., Canada Original Version PLV-HD2000E U.K., Europe Multimedia Projector Chassis No. MA4-HD2000N00 PA4-HD2000E00 NOTE: Match the Chassis No. on the rat- ing sheet on the cabinet with the Chassis No. in the Service Manual.
■ Safety Instructions SAFETY PRECAUTIONS WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is iden- tified with the line ( ) in the schematic diagram.
■ Technical Specifications Projector Type Multi-media Projector Dimensions (W x H x D) 22.9" x 10" x 30.9" (581 mm x 252 mm x 783 mm) Net Weight 82.0 lbs (37.2 kg) LCD Panel System 1.64" TFT Active Matrix type, 3 panels Panel Resolution 2048 x 1080 dots Number of Pixels...
POWER indicator is not lighting, the fuse may be opened. Check the fuse as following steps. The fuse should be used with the following type; Holder PLV-HD2000N Fuse Part No.: 323 033 1807 TYPE 30.0A250V FUSE SOC CORP. KST2 30A...
Circuit Protections When both of the WARNING TEMP. and READY Indicators are flashing: When the projector detects an internal problem, it will shut down FRONT INDICATORS automatically and both of the WARNING TEMP. and READY Indicators starts flashing. In this condition, the projector cannot be turned on even if you press LAMP READY the POWER ON-OFF button on the remote control unit or on the side control.
Circuit Protections When the WARNING TEMP. Indicator is flashing: The WARNING TEMP. Indicator flashes red to let you know the internal FRONT INDICATORS temperature of the projector exceeds the normal level. If the temperature goes up further, the projector will be turned off automatically and the Ready indicator LAMP READY will go out.
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Circuit Protections ● Temperature Monitor System ■ To control the driving power of the cooling fans. This projector detects internal temperature and automatically controls operating power of cooling fans. The CPU checks the temperature and atmospheric pressure inside a projector. It checks a temperature using temperature sensor-IC5801and it checks an atmospheric pressure using pressure sensor-IC4849.
■ Lamp Replacement LAMP MANAGEMENT (before replacement) This Projector is equipped with 4 Projection Lamps to ensure brighter image and those lamps are controlled by Lamp Management Function. Lamp Management Function detects status of all lamps and shows status on screen or on LAMP REPLACE indicator.
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Lamp replacement LAMP REPLACEMENT When the life of the projection lamp of this projector FRONT INDICATORS REAR INDICATORS draws to an end, the LAMP REPLACE indicator lights yellow. If this indicator lights yellow, replace the lamp with a new one promptly. The time when the LAMP REPLACE indicator lights LAMP READY...
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Replacement Lamp can be ordered through your dealer. When ordering a Projection Lamp, give the following information to the dealer. ● Model No. of your projector PLV-HD2000N / PLV-HD2000E ● Replacement Lamp Type No. POA-LMP100 (Service Parts No. 610 327 4928)
Lamp replacement LAMP HANDLING PRECAUTIONS This projector uses a high-pressure lamp which must be handled carefully and properly. Improper handling may result in accidents, injury, or create a fire hazard. ● Lamp lifetime may differ from lamp to lamp and according to the environment of use. There is no guarantee of the same lifetime for each lamp.
■ Maintenance and Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray.
Maintenance and Cleaning AIR FILTER CARE AND CLEANING Air Filter prevents dust from accumulating on surface of Projection Lens and Projection Mirror. Should Air Filter become clogged with dust particles, it will reduce Cooling Fans' effectiveness and may result in internal heat build up and adversely affect life of a projector.
■ Mechanical disassemblies Disassemble should be made following procedures in numerical order. Screws Expression Following steps show the basic procedures, therefore unnecessary step may be (Type ) mm Diameter x Length ignored. T type M Type Tapping screw Machine screw Caution: The parts and screws should be placed exactly the same position as the original oth- erwise it may cause lose of performance and product safety.
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Mechanical disassemblies -2 Cabinet-front unit removal. 1. Remove 11 screws and remove the Cabinet-front unit. (See Fig.1-2) Cabinet front unit Fig.1-2 -3 Cabinet front-top-unit disassemblies. 1. Remove 4 screws and remove the Mounting cover lens-A. 2. Remove 2 Spring coils and remove Cover lens-A. (See Fig.1-3) Cover lens-A Spring coil-A...
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Mechanical disassemblies -5 Speaker boxes and Front LED Board removal. 1. Remove 4 screws-A and remove the Speaker box-A. Front LED Board 2. Remove 4 screws-B and remove the Speaker box-B. Speaker unit-A 3. Remove 2 screws-C and remove the Front LED Board. (See Fig.1-5) Speaker unit-B Cabinet front...
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Mechanical disassemblies -1 Cabinet-top unit removal. 1. Remove 8 screws and remove the Cabinet-top unit. Back View (See Fig.2-1) Fig.2-1a Fig.2-1 -2 Lamp cover and Push Latch-B removal. 1. Remove 2 screws-A and press button to open the Lamp cover. 2.
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Mechanical disassemblies -3 Decoration Inlay-B, Push Latch-A, and Hinges removal. 1. Remove 4 screws-A and remove the 2 Hinges. 2. Remove 2 screws-B and remove the push Latch-A. 3. Remove DEC Inlay-B. (Unhook the Cabinet top and take the DEC Inlay off inside.) Push part(a) and pull the DEC Inlay inside.
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Mechanical disassemblies -2 Main Board removal. Remove the connectors and the flexible cables of the LCD panels from the Main Board. (Never touch the electrode of flexible cables.) 1. Remove 5 screws-A. 2. Remove spacer-A and remove the Main Board. (Do not remove the Spacer-B.) (See Fig.3-2) Spacer-B...
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Mechanical disassemblies -2 Terminal Board units and RS232C Board removal. 1. Remove 8 screws-A and remove the Terminal Board units 1-4. 2. Remove screw-B. 3. Remove 4 screws-C and remove the RS232C Board. 4. Remove screw-D and remove Grounding Lead from the RS232C Board. (See Fig.4-2) RS232C Board Terminal Board...
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Mechanical disassemblies -4 Terminal Board DL-SDI disassemblies. 1. Remove 2 screws-A, remove 4 nuts-B, remove 4 washers-C and remove the Terminal board DL-SDI. 2. Remove 2 screws-D, remove the Holders and remove the Earth BRKT Slot. 3. Remove 4 screws-E and remove the Handles. (See Fig.4-4) Terminal board Earth Holder...
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Mechanical disassemblies -6 Terminal Board DVI disassemblies. 1. Remove 2 screws-A, remove screw-B, remove screw-C, and remove the Terminal board DVI. 2. Remove 2 screws-D, remove the Holders and remove the Earth BRKT Slot. 3. Remove 4 screws-F and remove the Handles. (See Fig.4-6) Terminal board DVI Holder...
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Mechanical disassemblies -8 Control Switch unit disassemblies. 1. Remove 4 screws, remove the Control Button and remove the Control Board. (See Fig.4-8) Control Button Control Board Fig.4-8 Control Panel -1 Shield plates removal. 1. Remove screws-A, and remove the grounding lead. 2.
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Mechanical disassemblies -2 Fan(FN901) removal. 1. Remove 3 screws-A and remove the Fan(FN901). (See Fig.5-2) Fig.5-2 -3 Switch Power Supply unit(5V) removal. 1. Remove 2 screws-A, remove screw-B and remove the Switch power supply(5V) unit . 2. Remove 2 screws-c and remove the Switch power supply(5V) Board. (See Fig.5-31, 5-3a) Switch Power Supply(5V) unit Switch Power Supply(5V) Board...
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Mechanical disassemblies -4 Switch Power Supply(25V) unit removal. 1. Remove 3 screws-A, remove 3 washers and remove the grounding leads. (See Fig.5-4b) 2. Remove 4 screws-B, and remove the Switch power supply(25V) unit. 3. Remove 2 screws-C and remove the Switch power supply(25V)Board. 4.
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Mechanical disassemblies -5 Lamp Ballast Units removal. 1. Remove screw-C and remove the grounding lead. (Lamp ballast 3-4 unit. See Fig.5-5) Washer Grounding Lead Lamp ballast 3-4 unit Fig.5-5 2. Remove screw-A and remove the grounding lead from the Holder. (Lamp ballast 1-2 units. See Fig.5-5a) 3.
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Mechanical disassemblies -6 Lamp Ballast Units disassemblies. Lamp Ballast Units 1-2 1. Remove 2 screws-A, remove the Fan(FN908) and FAN Guard. 2. Remove Lamp Ballast unit 1 and remove the Spacer. (Unhook the Fixer Clamp and remove the Lamp Ballast unit .) 3.
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Mechanical disassemblies -7 PFC Unit 3-4 and Power Unit removal. PFC Unit 3-4 removal. 1. Remove 4 screws-A and remove the PFC 3-4 Unit. 2. Remove 4 screws-B and remove the Fan (FN914). 3. Remove 3 screws-C and remove the Holder FN. 4.
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Mechanical disassemblies Power Unit removal. Power Unit removal. 1. Remove 2 screws-A, remove 2 screws-B and remove the Power Unit. 2. Remove 4 screws-C and remove the Power Board. (See Fig.5-8, 5-8a) Current sensor removal and replacement. (Current sensor is used only for PLV-HD2000E.) 1.
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Mechanical disassemblies -9 PFC 1-2 Unit and Sub Power Unit removal. PFC 1-2 Unit removal. 1. Remove 4 screws-A and remove the PFC 1-2 Unit. 2. Remove 2 screws-B and remove the Holder FAN. 3. Remove the Fan (FN913). 4. Remove 4 screws-C and remove the PFC 1-2 Board. (See Fig.5-9, 5-9a) Sub Power Unit removal.
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Mechanical disassemblies Optical Unit removal. 1. Remove 10 screws-A, remove 4 screws-B and remove the Optical unit. (See Fig.6) Warning; Do not hold the projection lens. It may damage projection lens. Warning! Do not hold the projection lens. Fig.6 -1 Fan(FN906) Unit and Adjustable-feet removal. 1.
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Mechanical disassemblies -2 Fan Units removal and disassemblies. Fan(R) Unit removal and Disassemblies. 1. Remove 3 screws-A and remove the Fan(R) Unit. 2. Remove 2 screws-B and remove the Duct-A. 3. Remove 2 screws-C and remove the Fan(FN903). (See Fig. 7-2, 7-2a) Fans(G,B) UNIT removal and Disassemblies.
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Mechanical disassemblies Fans(FN909,FN910) and Holders removal. 1. Remove 2 screws-A and remove the Cover -E. 2. Remove 2 screws-B and remove the Fan(FN909). 3. Remove 3 screws-C and remove the Cover -F. 4. Remove 2 screws-D and remove the Fan(FN910). 5.
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Fig. 8-3a Fig. 8-3 To remove the Fuse. PLV-HD2000E PLV-HD2000N Turns the fuse holder cover with the slot screw driver. Remove the fuse and the fuse holder cover forward. Remove the fuse and the fuse holder cover upward. Fuse holder...
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Mechanical disassemblies Ducts, R/C 2 Board, Filter Unit, NET Board and Panel removal. 1. Remove 2 screws-A and remove the Duct D. 2. Remove 2 screws-B and remove the Duct C. 3. Remove screw-C and remove the R/C 2 Board. 4.
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Mechanical disassemblies Rear adjustable feet and Handles removal. 1. Remove the Retaining ring(ER-type) by leaving it against the adjustable foot with slot screwdriver. 2. Turn the adjustable feet and to take from the Cabinet bottom off. (2 places) 3. Remove 20 screws and remove the Handles. (See Fig.9-2, 9-2a) Slot screwdriver Adjustable feet...
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Mechanical disassemblies -1 Net Boards(PBS Fan net, Lamp Fan net) removal. 1. Remove 2 screws-A and remove the PBS Fan net Board. 2. Remove 2 screws-B and remove the Lamp Fan net Board. (See Fig.10-1) PBS Fan net Board Lamp Fan net Board Fig.
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Mechanical disassemblies -3 Fan(FN915), Ducts, and Temperature switches removal. 1. Remove 2 screws-A and remove the Fan(FN915). 2. Remove 2 screws-B and remove the Duct PBS. 3. Remove 4 screws-D and remove the temperature switches (SW903,SW904,SW905,SW906). (See Fig.10-3) Temperature switch SW906 Temperature switch SW905...
■ Optical Unit disassemblies Projection lens and Lens shift unit removal. 1. Loosen the screw-D and remove the Safety Clamp. (See Fig. 11-a) 2. Slide the lens lock lever on the projector to "UNLOCK" (UPPER) position and detach the Projection lens with Mount Parts to the Lens shift unit. (See Fig. 11-b) (Refer to Lens replacement and Installation procedures manual) 3.
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Optical Unit disassemblies Prism/LCD panel unit removal. 1. Remove 4 screws and remove the Prism / LCD panel unit. (Be careful not to damage the Prism / LCD panel unit with the driver.) (See Fig.12-1) Note : Do not touch the electrode of flexible cables.
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Optical Unit disassemblies Optical filters and Polarized glasses disassemblies. 1. Remove 3 screws-A and remove the stoppers. 2. Remove the plate. 3. Remove the polarized glasses and remove the optical filters upward. (See Fig.12-3) Note: Each polarizer glasses use different characteristic polarization glasses. Mark the polarizer units as they are removed from the optical unit so that they may be reassembled in the same location from which they were removed.
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Optical Unit disassemblies Integrator lens-in unit removal. 1. Remove 2 screws A and remove the Integrator lens in unit. 2. Remove 4 screws B and remove the 2 Plates. 3. Unhook the holder 4 places and remove the Integrator lens. (Integrator lens is bonded on the Holder.) (See Fig.13-1, 13-1a) Plate Slot part comes this top side...
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Optical Unit disassemblies Condenser lens unit removal. 1. Remove 2 screws-A and remove the Condenser lens unit. 2. Remove 4 screws-B, remove the plate and remove the Condenser lens. (See Fig.13-3, 13-3a) Holder Flat surface plane comes this side Plate Condenser-lens unit Condenser lens...
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Optical Unit disassemblies Polarizer units removal. 1. Remove 6 screws-A and remove the Polarized glass units. (See Fig.13-5) Temperature sensor (PTH901) Green Blue Fig.13-5 Red and Green Polarized Units Blue Polarized unit 2. Remove screw-B, remove 3screws-E, 3 Spacers-F 5. Remove 2 screws-G, remove the plates(D) and and remove the Optical filter unit forward.
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Optical Unit disassemblies Mirrors removal. Remove 5 stoppers and pull the 5 mirrors upward. (See Fig.13-6) Note : Do not touch the mirrors surface directly with hand. Each mirror uses different characteristic optical filter glasses. Mark the mirrors as they are removed from the optical unit so that they may be reassembled in the location and direction from which they were removed.
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Optical Unit disassemblies Optical base top removal. 1. Remove 11 screws and remove the Optical base top. Be careful not to damage the optical parts. (See Fig.15) Note: Be careful of the optical base top slowly and remove it. Otherwise optical parts follow together and become cause to damage.
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Optical Unit disassemblies Mirror units removal and disassemblies. 1. Remove 4 screws-A and remove the Mirror units. 2. Remove 4 screws-B and remove the Stoppers(C). 3. Remove screw-C and remove the Stopper(E). 4. Remove screw-D and remove the Stopper(D). 5. Remove 2 screws-E and remove the Stoppers(B). 6.
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Optical Unit disassemblies Optical Filter units removal and disassemblies. 1. Remove 2 screws-A and remove the Optical filter unit1. 2. Remove screw-E, remove the plate and remove the Optical filter upward. (See Fig.17-2a) 3. Remove 2 screws-B and remove the Optical filter unit2. 4.
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Optical Unit disassemblies Optical Filters and Lenses removal. 1. Remove Optical filter(UV/IR), remove the Condenser lens(IN), remove the Condenser lens(OUT), remove the Relay lens(IN), remove the Optical filter(UV cut), remove the Condenser lens(B-FIL), remove the Condenser lens(R-FIL) and remove the Condenser lens(G) upward. (See Fig.18) Note : Do not touch optical filters and lenses surface directly with hand.
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Optical Parts Location and Direction Relay lens(OUT) Optical filter(UV cut) Fig.34 Spherical surface side The marker comes this sur- face side (Non Spherical surface side) Chamfer part comes this position. Mirror and Optical filter Fig.33 Fig.37 Integrator lens (In) Polarized glass, Optical filter Slot part comes this top side.
■ Troubleshooting ● No Picture Check the Vcc voltages. Check the CG-MOTHER Board S9V / S6V (Always) 9V / 5VB / -5V (Switched) Check the signal lines. DIF SCDT/H/V DIF SCDT/H/V IC9041 BUFFER DIF DE DIF DE <74VCX2374> IC9016 DIF CLK IC9101 IC9116 BUFFER...
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Troubleshooting ● No Picture Check the terminal board_DVI Check the Vcc voltages. (Always) 9V / 5VB / -5V (Switched) Check the test points. DVI BOARD IC8071,IC8072,IC8073 DATA DVI BUFFER IC8001 H, V, DE IC8194 / 96 / 97 /99 IC8020 DDC_CLK/DATA INTERFACE BUS SW...
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Troubleshooting Check the terminal board_DL-SDI Check the Vcc voltages. (Always) 9V / 5VB / -5V (Switched) Check the test points. DL SDI BOARD D9935 ERROR_A IC4565 IC5401 EQUALIZER SDI IN 1 D9936 IC6475 <GO1525> <GS1574> LOCK_A BUFFER IC5441 IC5421 DRIVER SDI OUT 1 DESERIALIZER <GS1578>...
Troubleshooting ● No Power Are the LAMP indica- Is the lamp cover attached cor- tor (red) and READY rectly? Check that IIC indicator (green) light? Bus signals When the lamp cover is removed are correct. If the LAMP and READY or attached not correctly, the pro- indicators are not light, jector cannot be turned on.
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Troubleshooting ● No Power Check the power failure detection tree DETECTION FAILURE AREA LINE NAME D4827 ASS'Y MAIN PF_S9V S9.6V line on Main IC4847 S9.6V D4835 PF_9V 9V line on Main (Audio) D4826 PF_3.3V 3.3V line on Main (I/P, Gamma) Q4863 IC461 S3.3V...
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Troubleshooting ● No Power ● Flow chart of projector condition (with AC power supply and Mains SW : ON) (90 sec.) AC OFF STAND-BY COOLING (Lamp : OFF) (Lamp error) <RECOVER> (ON/OFF button) (ON/OFF button or SERIAL) <ACCIDENT> WARNING POWER ON POWER OFF (Lamp : ON) (ON/OFF button)
Troubleshooting ● Temperature Abnormality NOTE : Temperature monitor operation The temperature monitor system is provided to prevents damage of optical components (the LCD panel and polarization film etc.) inside a projector from overheat. Two protection systems are pro- vided. Each system operation as follows : ------ The temperature monitor -1: ----------------------------------- ------ The temperature monitor -2 : ---------------------------------- ■...
Troubleshooting ● Power Lens System Abnormality Motor-driven lens system. (Zoom, Focus and lens shift.) LEFT DET. CENTER DET. Horizontal shift function does not exist RIGHT DET. in some particular models. Therefore IC1621, K8N, etc. do not exist in those models. K16A K16H TOP DET.
■ Optical adjustments WARNING : USE UV RADIATION EYE CAUTION: To prevent suffer of UV radiation, AND SKIN PROTECTION those adjustments must be com- DURING SERVICING pleted within 25 minutes. Adjustment optical components location Integrator lens out Prism PBS adjustment Condenser lens adjustment adjustment...
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Optical adjustments Before Adjustment CAUTION: When remove the BGA unit and adjust optical components, turn on a projector in the procedure shown below. (In normally turn on, If the BGA unit is removed, the power supply circuit will be shut down and it may result in mal- function of a projector.) (1) "MAIN SWITCH"...
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Optical adjustments (1) Focus Adjustment of LCD Panel SCREW-A SCREW-A SLOT-B SCREW-A SCREW-A Prism / LCD Panel Fig.53a assembly Before Adjustment : 1. Turn on a projector. 2. Set the projector to "service mode" and project a green grid pattern on a screen. Adjust green grid pattern to sharp focus by pressing Focus ( ) buttons on the projector or remote control unit.
Optical adjustments (2) Integrator-lens-in adjustment-1 Before Adjustment : 1. Remove the flexible cables of LCD panels SLOT-B from the Main board. And remove the BGA unit. Turn on the projector. SCREW-A 2. Shift the adjustment position of Integrator- lens-out temporarily until shade appears the right or the left on the screen.
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Optical adjustments (4) Integrator-lens-out adjustment SCREW-B Before Adjustment : BOTTOM SIDE 1. Remove the flexible cables of LCD panels from SCREW-B the Main board. And remove the BGA unit. And turn on the projector. 2. If the shade appears on the left or right of the screen, adjust in the following procedure.
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Optical adjustments (6) Relay-lens adjustment Before Adjustment : SCREWS-B 1. Remove the flexible cables of LCD panels from the Main board. And remove the BGA unit. Turn SLOT-B on the projector. 2. If the shade appears on the screen, adjust in the following procedure.
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Optical adjustments CONVERGENCE ADJUSTMENT TOOL INSTALLATION AND REMOVAL Note; Before mounting the Adjustment Tool, set adjustment screws of Adjustment Tool in center of the adjustment range. Refer to Screw Setting. 1. Loosen 2screws-A of Prism/LCD panel unit. See Fig.60c. CAUTION: When loosening the screws-A, do not touch the other mechanical part or give it shock. 2.
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Optical adjustments Guide Screw-C (M4 X 6) (included with Adjustment Tool) Convergence Adjustment Tool The figure is an installation figure for the adjustment of the Blue Screw-B LCD panel. Fig. 60d TO REMOVE ADJUSTMENT TOOL After completing the adjustment, remove the Adjustment Tool as follows. 1.
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Optical adjustments ■ Convergence adjustment For convergence adjustment, use Green as the reference standard. Align Red and Blue with Green by adjusting the position and angle of the Red and Blue LCD panel. Screws X, Y and Z (Fig.61) are for convergence adjustment.
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Optical adjustments (8) Prism P.B.S. adjustment Adjustment : SLOT-A 1. Remove the flexible cables of LCD panels from the Main board. And turn on the projector. SCREW-B And input the white raster signal (100% of white raster signal). 2. Loosen 2 screws-B. 3.
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Optical adjustments B polarized glass adjustment : 1. Turn on a projector. And input the black raster signal (0% of white raster signal). LEVER-B 2. Loosen screw-A on the polarized unit which you intend to adjust using ball allen wrench. 3.
Electrical Adjustments ● Service Adjustment Menu Operation Follow the procedures described below for the adjustments with service mode. 1. Turn the projector Power ON. 2. Enter Service adjustment menu. Press and hold the MENU and IMAGE button on the projector simultaneously for more than 3 seconds, or press and hold the MENU button on the remote control unit for more than 20 seconds.
Electrical Adjustments ● Circuit Adjustments CAUTION: The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety.
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Electrical Adjustments +5V voltage adjustment Fan driving voltage adjustment Equipment Digital voltmeter Equipment Digital voltmeter VR652 1. Adjust the voltage by using on the power 1. Enter the service mode. board as following. 2. Change data values of each test points to adjust the fan driving voltage.
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Electrical Adjustments Gain adjustment [PC] DVI level adjustment Equipment Oscilloscope Equipment Oscilloscope Input mode Computer mode Input mode RGB(PC digital) mode Input signal 16-step gray scale signal (XGA) Input signal 16-step gray scale signal (XGA) 1. Enter the service mode. 1.
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Electrical Adjustments ⁄1 Common center adjustment Panel luminance adj. (PC, 4 lamp) Input mode Computer mode Equipment Luminance meter Input signal 1 line dot computer signal (UXGA) Lamp mode 4 Lamp mode Screen mode True Input mode Computer mode Input signal 100% and 50% white computer signal 1.
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Electrical Adjustments ⁄3 ⁄5 Panel luminance adj. (AV, 4 lamp) Panel luminance adj. [PC, 2 Lamp] Equipment Luminance meter Equipment Luminance meter Lamp mode 4 Lamp mode Input mode Computer mode Input mode Component mode Input signal 100%/50% white computer signal(XGA) Input signal 100% and 50% white component sig- nal (1080i/60)
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Electrical Adjustments ⁄7 Panel luminance adj. [AV, 2 Lamp] Note on WHITE UNIFORMITY Adjustment Equipment Luminance meter Input mode Component mode If you find the color shading on the screen, please Input signal 100%/50% white component signal adjust the white uniformity by using the proper comput- (1080i/60) er and “Color Shading Correction”...
Electrical Adjustments ● Service Adjustment Data table (Factory Set Data List) CAUTION : These initial values are the reference data written from the CPU ROM to the memory IC when the new memory IC replaced. The adjustment items indicated with “✽” are required to readjust following to the “Electrical adjustments”.
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 S 160 – Shootout – Switch 0 : Enable / 1 : Disable 0 / 1 S 180 – DDC Setting – HDCP EDID Data Setting 0 : EDID Data for DVI / 1 : EDID Data for HDCP 0 / 1 –...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 S 400 – NTSC H Back Porch (COMPO/VIDEO/DVI) Full/Normal 0 ~ 4095 2182/2241/2205 Anamophic 1718/1764/1736 V Back Porch (COMPO/VIDEO/DVI/SCART) -2048 ~ 2047 0/-2/3/-3 Clamp 0 ~ 1023 S 401 –...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 V Back Porch (Dual SDI/ HD&SD SDI/ DVI-I) -1024 ~ 1023 30/30/30 S 419 – Digital 1080PSF25 H Back Porch (Dual SDI/ HD&SD SDI/ DVI-I) 0 ~ 4095 2262/204/204 V Back Porch (Dual SDI/ HD&SD SDI/ DVI-I) -1024 ~ 1023...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 H Back Porch (Dual SDI/ DVI-I) 0 ~ 4095 82/168 V Back Porch (Dual SDI/ DVI-I) 0 ~ 2047 33/39 S 492 – Digital 2K-1080P25 (IP through) H Back Porch (Dual SDI/ DVI-I) 0 ~ 4095 104/168...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 S 525 – Faroudja YCbCr 480i (Activate with Optional Terminal Board) – Total Dots 0 ~ 3000 1126 Disp Dots 0 ~ 3000 H Back Porch 0 ~ 3000 V Back Porch 0 ~ 3000 Disp Line...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 G BRIGHT 0 ~ 4096 B BRIGHT 0 ~ 4096 S 912 – AV GAMMA SHIFT AV 50% Gamma Shift Adjustment – R GAMMA SHIFT -2048 ~ 2047 G GAMMA SHIFT -2048 ~ 2047 B GAMMA SHIFT -2048 ~ 2047...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 S 972 – Timing Generator – R ENBX 0 ~ 95 G ENBX 0 ~ 95 B ENBX 0 ~ 95 CLYOUT,DYOUT,FRP 0 ~ 31 NRG position 0 ~ 127 NRG Width 0 ~ 255 S 973...
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Electrical Adjustments Initial Value Group Item Data ITEM Function Range HD2000 R Reference Position 0 ~ 11 G Reference Position 0 ~ 11 B Reference Position 0 ~ 11 R Adjustment 0 ~ 1 G Adjustment 0 ~ 1 B Adjustment 0 ~ 1 Adjustment Step 0 ~ 4095...
Electrical Adjustments ● Special Menu 1. Turn the projector Power ON. 2. Enter Special Menu. Special Press and hold the "POWER ON - OFF" button on the projector or the Counter remote control for more than 20 seconds. The special menu appears on the screen.
■ Control Port Functions ● System Control & I/O Port Table (IC801, HD6417727) Pin No. Name Function Name Function Polarity Vcc-RTC 1.9V Vcc for RTC (1.9V) XTAL2 (Open) EXTAL2 (Vcc) Vss-RTC Vss for RTC (0V) Clock Mode Setting [Default:L] Clock Mode Setting [Default:L] Non Maskable Interrupt IRQ0/IRL0/PTH[0] FPGA2_INTR...
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Control Port Functions Pin No. Name Function Name Function Polarity RD/WR RDWR Read / Write PTE[7]/PCC0RDY/AUDSYNC AUDSYNC [for ICE] AUD_SYNC Chip Select_0 Flash Memory [32bit] Chip select_2 Peripheral Device_1 [16bit] Chip select_3 SDRAM [32bit] CS4/PTK[2] Chip select_4 Peripheral Device_2 [8bit] CS5/CE1A/PTK[3] Chip select_5 Peripheral Device_3 [32bit] CS6/CE1B...
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Control Port Functions Pin No. Name Function Name Function Polarity Vss-PLL1 Vss for PLL1 (0V) Vss-PLL2 Vss for PLL2 (0V) CAP2 CAP2 Capacitor for PLL2[470pF] Vcc-PLL2 1.9V Vcc for PLL2 (1.9V) PCC0WAIT/PTH[6]/AUDCK AUDCK [ICE] AUD Clock Vss (0V) 1.9V Vcc (1.9V) XTAL (Reserve) X'tal...
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Control Port Functions ● Parallel I/O Expander (IC4801, TE7780) on Main Board Pin No. Name Function Name Function Polarity (Reserve) (Serial I/F) (Reserve) (Serial I/F) TX_SLOT RX_SLOT (Reserve) (Serial I/F) (Reserve) (Serial I/F) (Reserve) (Serial I/F) (Reserve) (Serial I/F) LAMP1_ERR Lamp Error Detection_1 Abnormality= "...
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Control Port Functions ● Parallel Bus I/O Expander IC Ref. No Signal Name Function Note PF_5V Power Failure Main Board PF_9V Power Failure PF_S9V Power Failure IC4814 PF_-5V Power Failure PF_16V Power Failure 74LVCC4245 PF_TH Power Failure Thermal SW & Lamp cover SW PF_BGA3.3V Power Failure PF_15.5V...
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Control Port Functions ● IIC Bus I/O Expander IC Ref. No Signal Name Function Note PF_FAN1 Power Failure Main Board PF_FAN2 Power Failure PF_VCCFAN1 Power Failure IC9812 PF_VCCFAN2 Power Failure PF_K8G Power Failure M62320 Slave address setting port_2 (Vdd) Slave address setting port_1 (Vdd) Slave address setting port_0 (GND) PF_FAN3 Power Failure...
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Control Port Functions ● IIC Bus I/O Expander IC Ref. No Signal Name Function Note SCDT_DIF DVI Board P_FAIL_5V/9V IC8181 DDC_WRITE MOUSE/CPU_SW2 M62320 CTL3 RESET HDCP_SW Slave address setting port_2 (GND) Slave address setting port_1 (GND) Slave address setting port_0 (GND) VS_DET DVI Board SYNC_ID...
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Control Port Functions ● IIC Bus D/A Converter IC Ref. No Signal Name Function Note R_VRH MAIN Board G_VRH B_VRH IC1401 VCOMR VCOMG M62398 VCOMB R_VRL G_VRL B_VRL Slave address setting port_2 (GND) Slave address setting port_1 (GND) Slave address setting port_0 (GND) MAIN Board DACFANSW1 IC1451...
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IC Block Diagrams ● LA7217 <Sync Separator, ● LB1641 <Motor Driver, IC1601, IC1611> IC2051, IC8041> LB1645N <IC1621, IC1631> ● MD1222N <DC-DC Converter, IC5204> V ref V cc V boot 18~21 H igh S ide START UP BOOT ON/OFF V ref =V out +5.8V START =7.2 V C ircuit R eference =6.5V...
■ Mechanical and Optical Parts list Note: Part order must contain Model No., Chassis No., Part No., and descriptions. Give complete “Chassis No." for parts order or servicing, it is shown on the rating sheet on the cabinet back side of the LCD projector.Part order must contain Chassis No., Part No., and descriptions.
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Mechanical and Optical Parts S1 x 7 S1 x 3 S1 x 10 Fig.83 49 X 8 S3 X 8 Fig.84 - 114 -...
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Mechanical and Optical Parts projection lens is optional. Fig.85 51-A 51-C x 3 51-B X3 51-A For horizontal 51-D Fig.86 - 115 -...
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Mechanical and Optical Parts Fig.89 Fig.90 - 116 -...
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Mechanical and Optical Parts Green 124-7 124-8 124-2 124-3 124-2 124-5 124-4 Blue 124-9 124-6 124-1 Prism/LCD Panel unit Fig.91 104(B) 105(G) 106(R) 96(R,G) Green 107(R,G) 77(R,G) Blue Polarized units (IN) Fig.92 (Red, Green, Blue) - 117 -...
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Mechanical and Optical Parts Relay lens unit Condenser lens unit Fig.93 Integrator lens unit PBS/ integrator lens unit Fig.94 - 118 -...
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Mechanical and Optical Parts Mirrors Fig.95 Fig.96 Lenses - 119 -...
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Mechanical and Optical Parts Fig.97 MIrrors Optical filters Fig.98 - 120 -...
■ Electrical Parts list MA4-HD2000N00 PA4-HD2000E00 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
MA4-HD2000N00 PLV-HD2000E PA4-HD2000E00 These schematic diagrams and printed wiring board drawings are part of the serv- ice manual original for chassis No. MA4-HD2000N00 model PLV-HD2000N and chas- sis No. PA4-HD2000E00 model PLV-HD2000E. File with the service manual No. SM5110803-00. Note: All the information of part numbers and values indicated on these diagrams are at the beginning of production.
■ Parts description and reading in schematic diagram MA4-HD2000N00 PA4-HD2000E00 1. The parts specification of resistors, capacitors and Resistor Reading coils are expressed in designated code. Please check Example 1/2 D J 10K B the parts description by the following code table. 2.
■ Printed Wiring Board Diagrams CAUTION PWB assemblies location This projector is isolated from AC line by using the internal converter transformer. Please pay attention to the following notes in servicing 1. Do not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time.
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CONTROL (side-A) CONTROL (side-B) FRONT LED (side-A) FRONT LED (side-B) PWB,FRONT LED MA4A 1AA4B10C5610C 1AA4B10C5610C R6868 FRONT LED R6867 MA4A D6854 A30C5 R6866 D6854 R6865 C6802 R6858 R6857 D6803 R6856 C6803 A30C5 R6855 D6853 GREEN D6804 D6858 D6857 R6863 D6853 FANNET_3 D6802 R6854...
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POWER (side-B) POWER (side-A) AC NET PFC1_2 CN1A L611 C604 C604 NOISE FILTER C607 LF901 C607 C654 C654 L611 C626 C651 C653 R601 R601 C626 C651 R621 C653 C652 C650 R606 C625 T621 C650 R608 C655 C625 R614 SUB POWER R615 K66A R609...
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BGA (side-A) BGA (side-B) MAIN K401 MAIN MAIN MAIN K2203 PCB_MA4A...
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(1-2) FN913 (1-2) LAMP NET SUB POWER (side-A) PFC_1-2, PFC_3-4 (side-A) (3-4) FN914 K96J (3-4) MAIN FANNET_1 TP7611 TP7614 K26E (1-2) BALLAST1 CJ1A K66E TP7613 (3-4) BALLAST3 CJ1C FANNET_3 K26W FANNET_2 K26K DC25V SWITCHING POWER SUPPLY A902_DC_OUT POWER (1-2) BALLAST2 CJ1B (3-4) BALLAST4...