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Toro Reelmaster 5010-H Series Operator's Manual
Toro Reelmaster 5010-H Series Operator's Manual

Toro Reelmaster 5010-H Series Operator's Manual

8-blade radial reel, 8-blade forward swept reel, or 11-blade forward swept reel dpa cutting unit with 7in reel
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Original Instructions (EN)
8-Blade Radial Reel, 8-Blade
Forward Swept Reel, or 11-Blade
Forward Swept Reel DPA Cutting
Unit with 7in Reel
Reelmaster
®
5010-H Series Traction Unit
Model No. 03638—Serial No. 316000001 and Up
Model No. 03639—Serial No. 316000001 and Up
Model No. 03641—Serial No. 316000001 and Up
Form No. 3402-668 Rev C
*3402-668*

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Summary of Contents for Toro Reelmaster 5010-H Series

  • Page 1 Forward Swept Reel DPA Cutting Unit with 7in Reel Reelmaster ® 5010-H Series Traction Unit Model No. 03638—Serial No. 316000001 and Up Model No. 03639—Serial No. 316000001 and Up Model No. 03641—Serial No. 316000001 and Up *3402-668* Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
  • Page 3: Table Of Contents

    Safety This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause This machine has been designed in accordance with serious injury or death if you do not follow the EN ISO 5395:2013.
  • Page 4: Safety And Instructional Decals

    Toro replacement parts and accessories. Authorized Toro Distributor. Replacement parts and accessories made by other manufacturers could be dangerous, and • To ensure optimum performance and continued such use could void the product warranty.
  • Page 5: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit. Use the kickstand when tipping the – No parts required cutting unit. – No parts required Adjust the rear shield.
  • Page 6: Installing The Loose Parts

    Adjusting the Rear Shield No Parts Required g031275 Figure 5 Procedure 1. Cutting unit 1 5. Cutting unit 5 Under most conditions, best dispersion is attained 2. Cutting unit 2 6. Reel motor when the rear shield is closed (front discharge). When 3.
  • Page 7 Install the reel motor, and grease the side plate until excess grease comes out of the grease vent (Figure...
  • Page 8: Product Overview

    03641 55 kg (121 lb) Attachments/Accessories A selection of Toro-approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com a list of all approved attachments and accessories To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts.
  • Page 9 Test the cutting performance by inserting a long with the nuts previously removed. strip of Toro cutting performance paper between Verify that the bedknife-to-reel contact is correct. reel and bedknife, perpendicular to the bedknife...
  • Page 10: Height-Of-Cut Chart Terms

    (number of rear spacers, Toro Part No. 106-3925); otherwise, the after-cut appearance could be negatively affected Effective Height of Cut (Figure 13).
  • Page 11 g027170 Figure 14 3. Bottom hole 1. Lift chain 2. U-backet Groomer These are the recommended height-of-cut settings when a groomer kit is installed on the cutting unit.
  • Page 12 Height-of-Cut Chart These are the recommended height-of-cut settings when a groomer kit is installed on the cutting unit. HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inch) Less Normal More 0.95 cm (0.375 inch)
  • Page 13 Adjusting the Height of Cut (HOC) Note: For heights of cut greater than 2.54 cm (1.00 inch) the High Height-of-Cut Kit must be installed. Loosen the locknuts securing the height-of-cut arms to the cutting-unit side plates (Figure 15). g027172 Figure 17 g027171 Figure 15 1.
  • Page 14 Use the following chart to determine which bedknife is best suited for the desired height of cut. Bedknife/Height of Cut Chart Part No. Bedknife Bedknife Lip Height Height of Cut Low HOC (Optional) 110-4084 5.6 mm 6.4 to 12.7 mm (0.220 inch) (0.250 to 0.500 inch) EdgeMax®...
  • Page 15 (refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL). Important: Light contact is preferred at all times.
  • Page 16: Maintenance

    Maintenance Lubricating the Cutting Units Each cutting unit has 5 grease fittings (Figure 22) that must be lubricated regularly with No. 2 lithium grease. There are 2 lubrication points on the front roller, rear roller, and 1 at the reel motor spline. Note: Lubricating cutting units immediately after washing helps purge water out of the bearings...
  • Page 17: Servicing The Bedknife

    (Figure The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for any grinder inaccuracy.
  • Page 18: Servicing The Bedbar

    Servicing the Bedbar Removing the Bedbar Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 29). g034113 Figure 27 1. Bedknife (vertical) 2. Angle indicator Press the Alt Zero button on the angle indicator. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet mates with the edge of the bedknife (Figure...
  • Page 19 g027176 Figure 31 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. Note: Position a nylon washer on each side of the side-plate boss.
  • Page 20: Servicing The Hd Dual Point Adjusters (Dpa)

    Servicing the HD Dual Point Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings Adjusters (DPA) in the frame of the cutting unit (Figure 33). Secure the adjuster shaft with a flat washer and Remove all parts (refer to the Installation locknut (Figure...
  • Page 21 Repeat this procedure on the other end of the cutting unit. Adjust the bedknife to the reel; refer to Adjusting the Bedknife to the Reel (page...
  • Page 22: Servicing The Roller

    Servicing the Roller nuts, inner seals and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and The roller Rebuild Kit and the Roller Rebuild Tool Kit the installation instructions required to rebuild a roller (Figure 34) are available for servicing the roller.
  • Page 23 Notes:...
  • Page 24 Notes:...
  • Page 25 Notes:...
  • Page 26 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 27 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

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036380363903641

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