Table of Contents
Related Manuals for Toro Greensmaster eFlex 1820
Summary of Contents for Toro Greensmaster eFlex 1820
- Page 1 Form No. 3398-847 Rev A Greensmaster ® eFlex ® 1820 or 2120 Traction Unit Model No. 04046—Serial No. 400000000 and Up Model No. 04047—Serial No. 400000000 and Up G017154 *3398-847* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. Serial No. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register This manual identifies potential hazards and has safety your product.
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Page 3: Table Of Contents
Cleaning the Machine..........40 Maintenance and Storage.......... 4 Storage ................41 Hauling ..............5 Storing the Machine..........41 Toro Mower Safety ..........5 Removing the Machine from Storage......41 Safety and Instructional Decals ......... 6 Setup ................9 1 Installing the Target Plate ........10 2 Installing the Weight Rod ........10... -
Page 4: Safety
Allow the machine to cool before storing the machine • Use accessories and attachments approved by the The in any enclosure. Toro® Company only. • Check the grass catcher components frequently and • Check that operator's presence controls, safety switches, replace them with the manufacturer’s recommended parts... -
Page 5: Hauling
Authorized Toro Distributor. • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the product warranty. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal120-9571 120-9571 1. Lower the lever to disengage the traction. decal120-9573 120-9573 1. - Page 7 decal121-4685 121–4685 1. EZ-Turn switch 2. On 3. Off 4. Start (machine) decal115-7271 115-7271 decal119-7523 119-7523 1. Engage the reel. 3. Disengage the reel. 2. Engage the lever. 4. Disengage the lever. 1. Warning—read the Operator's Manual. 2. Explosion hazard—no sparks or open flames. 3.
- Page 8 decal119-7570 119-7570 1. Warning—read the Operator's Manual; keep batteries sheltered, do not store in direct sunlight. decal119-7571 119-7571 1. Warning—read the Operator's Manual; do not use a battery with a cracked or damaged housing.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Target plate Install the target plate. Weight rod Install the weight rod. Flange-head bolt – No parts required Prepare the traction unit (optional). Install the cutting unit to the traction unit. -
Page 10: Installing The Target Plate
Note: Determine the left and right sides of the machine from the normal operating position. Note: To install the weight rod onto your machine, refer to the installation instructions in your Cutting Unit Operator’s Installing the Weight Rod Manual. Parts needed for this procedure: Weight rod Flange-head bolt Installing the Target Plate... -
Page 11: Preparing The Traction Unit
g034506 Figure 7 G026124 3. Paint the revealed metal to prevent corrosion. g026124 Figure 5 1. Flange-head bolt 2. Weight rod Installing the Cutting Unit to the Traction Unit Preparing the Traction Unit Parts needed for this procedure: For cutting unit 04251, 02452, 04253, or Bolt (3/8 x 3/4 inch) 04254 Procedure... -
Page 12: Installing The Handle Retainers
G017242 g017242 Figure 10 G017356 Battery platform not shown g017356 Figure 8 1. Telescoping coupler 3. Bolt 1. Kickstand—storage 3. Kickstand—service 2. Cutting unit hex shaft position position 2. Locking pin 5. Secure the traction unit frame to the cutting unit pivot arms with 2 bolts (3/8 x 3/4 inch) (Figure 10). -
Page 13: Installing The Battery Pack
Refer to the Installation Instructions included with the Battery Shipping Kit (a PDF file of these instructions is available at no charge from www.Toro.com). 2. Cut the cable tie securing the battery charger to the battery base on the machine and remove the charger. - Page 14 7. Place the battery pack on the base with the connector 10. Rotate the locking collar on the harness plug clockwise port toward the rear of the machine. until it engages with the battery receptacle and begins to pull in toward the battery. 8.
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Page 15: Adjusting The Ez-Turn Sensor
15. Turn on and turn off the machine to ensure that the battery charges completely. 16. Connect the T-handle connector from the main wire harness to the main power supply connector on the battery base (Figure 17). G0172357 g017357 Figure 18 G017237 g017237 Figure 17... -
Page 16: Installing The Optional Transport Wheels
Installing the Optional Transport Wheels Parts needed for this procedure: Transport wheels (Optional Transport Wheel Kit, Model 04123) Procedure 1. Push the kickstand down with your foot and pull up on the handle support until the kickstand has rotated forward, over center (Figure 19). -
Page 17: Product Overview
Product Overview G017245 g017245 Figure 21 1. Basket hooks 2. Guide the basket lip between the cutting unit side plates and over the front roller (Figure 21). 3. Install the basket hooks over the frame loop (Figure 21). G017155 Important: If you ever drop the basket, examine the g017155 Figure 23 pitch arm contact points near the lower lip of the basket... -
Page 18: Controls
Controls G017156 g016853 Figure 25 g017156 1. Parking-brake latch 2. Service brake Figure 24 1. EZ-Turn switch 6. Handle 2. Open space for optional 7. InfoCenter LCD display Parking-Brake Latch lights 3. Parking-brake latch 8. Key switch Use the parking-brake latch (Figure 25) with the service 4. - Page 19 Traction and Reel Drive Engagement • When the machine is turned off, use the parking brake latch to secure the machine. Lever • When you start the machine with the key switch, the The traction and reel drive engagement lever (Figure 26) is motor brake is initially disengaged.
- Page 20 G017246 g017246 Figure 28 1. Kickstand 2. Kickstand loop • To use the kickstand when removing the reel, lower it and push in the locking pin to lock the kickstand in the service position (Figure 29). G017356 g017356 Figure 29 1.
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Page 21: Specifications
To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. When it comes to reliability, Toro delivers replacement parts designed to the exact engineering specification of our equipment. For peace of mind, insist on Toro genuine parts. -
Page 22: Adjusting The Handle Height
Adjusting the Handle Height Note: The machine is shipped with the handle adjusted to the lowest position. The machine is traditionally operated with the handle telescoped out to its maximum height. 1. Loosen the 3 carriage bolts and nuts securing each side of the handle in the handle clamps (Figure 31). -
Page 23: Turning On The Machine
Turning on the Machine Preparing to Mow 1. Ensure that the T-handle connector on the main Ensure that the mower is carefully adjusted and is set evenly wire harness is connected to the main power supply on both sides of the reel. For best performance and battery connector (Figure 17). - Page 24 Preparing to Transport the Machine Important: Do not use other light systems with this mower as they may damage the battery pack or electrical after Mowing system. 1. Drive off the green, reduce the speed to the ZERO position, disengage the reel drive and traction control Operating the Machine levers, and turn off the machine.
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Page 25: Checking The Operation Of The Interlock Switches
Checking the Operation of the traction lever does not disengage, the interlock system needs service. Correct the problem before operating Interlock Switches the machine; refer to Servicing the Traction Interlock Switch (page 36). Service Interval: Before each use or daily 5. -
Page 26: Caring For The Lithium Ion Battery Pack
(3373-934) included with the Battery each day and reduces the energy capacity. Shipping Kit (Model 120-4600). These instructions are available for download from www.Toro.com. • Adjust the bed knife to reel contact to be as light as possible. -
Page 27: Using The Infocenter Lcd Display
Description Faults The Faults menu contains a list of the recent machine faults. Refer to the Service Manual or your Authorized Toro Distributor for more information on the Faults menu and the information contained there. Service The Service menu contains information on the machine such as hours of use and battery usage and status. - Page 28 Indicates the throttle control setting in Volts to a setting where you can no longer understand or view (used to calculate the target rpm). the display, contact your Authorized Toro Distributor for Target rpm Lists the desired motor rpm as indicated by assistance in resetting the display.
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Page 29: Releasing The Transmission
Releasing the Transmission Note: The service brake is still operational with the transmission disengaged from the drum. If the machine becomes disabled with the motor brake on, you can disengage the drum from the transmission to allow the machine to be maneuvered. 1. -
Page 30: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2100 Mowers) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1800 Mowers) 110-2282-01 Non-Aggressive... - Page 31 Rollers (Flex/eFlex 2100 Mowers) Part Number Description Diameter/Material Comments 04255 Narrow Wiehle 6.4 cm (2.5 inches)/Aluminum Narrow spaced grooves 04256 Wide Wiehle 6.4 cm (2.5 inches)/Aluminum More penetration, wide spaced grooves 04257 Full Roller 6.4 cm (2.5 inches)/Steel Least penetration 04258 Narrow Wiehle—Long 6.4 cm (2.5 inches)/Aluminum...
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Page 32: Maintenance
Maintenance Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 33: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Clean the battery case and motor cooling fins. -
Page 34: Pre-Maintenance Procedures
Pre-Maintenance Lubrication Procedures Greasing the Motor Coupler Disconnecting the Battery Service Interval: Yearly Grease Type: General-purpose grease. Before performing maintenance on the machine, disconnect the machine from the battery pack by pulling the T-handle 1. Turn off the machine and disconnect the battery pack. connector off the main power supply connector. -
Page 35: Electrical System Maintenance
• Only use the charger designed for the battery pack Shipping the Battery Pack for Service If your battery pack requires service, contact your Authorized Toro Distributor for assistance. If you must ship the G017424 battery pack, obtain the Battery Shipping Kit (Part No. g017424 Figure 42 120-4600). -
Page 36: Servicing The Traction Interlock Switch
(Figure C. Check the fuse and replace it if it is blown. 44). Use only a Toro fuse (Part No. 119-1208) to replace this fuse. This fuse is specially 5. Place a 1.6 mm (0.062 inch) thick shim between the designed for the battery pack. -
Page 37: Servicing The Brake Interlock Switch
Servicing the Brake Interlock Brake Maintenance Switch Adjusting the Service/Parking 1. Turn off the machine and disconnect the battery pack. Brake 2. Remove the console cover. 3. Engage the service brake lever and engage the parking If the service/parking brake slips when operated, adjust the brake latch. -
Page 38: Belt Maintenance
Belt Maintenance E. Tighten the bearing housing mounting nut. F. Install the belt cover. Inspecting the Reel Drive Belt Accessing the Transmission Service Interval: Every 1,000 hours Cover Hole Make sure that the reel drive belt is properly tensioned to ensure proper operation of the machine and unnecessary Remove the rubber plug (Figure... -
Page 39: Adjusting The Transmission Belt Tensioner
Adjusting the Transmission Controls System Belt Tensioner Maintenance The transmission belt is tensioned by a spring-loaded idler pulley. If you must engage or disengage the belt tension, Adjusting the Reel Control use a 3/8-inch wrench to rotate the engage/disengage shaft (Figure 49) to the desired position. -
Page 40: Cleaning
• The reel stopping time must be less than 7 seconds with the reel to bedknife backed off. • Refer to the Service Manual or contact your Authorized Toro Distributor for further assistance. -
Page 41: Storage
Storage Storing the Machine 1. Clean the machine. Important: You can wash the machine with mild detergent and water. Do not pressure-wash the machine. Avoid excessive use of water, especially near the shift lever plate, the InfoCenter, the power center, and the machine power connector. 2. - Page 42 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 43 Warranty coverage - Tier #1: Full warranty coverage applies to the first two years (730 days) from product purchase invoice date or 820 kWh of battery output, whichever occurs first. If a warrantable failure occurs during Tier 1, Toro will replace the battery with a new or remanufactured battery at no charge to you.
- Page 44 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.