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Remote Hydraulics Manifold Kit
Heavy-Duty Workman
Model No. 110-2626
This product contains a chemical or chemicals known to the State of California to
© 2015—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
WARNING
CALIFORNIA
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
Register at www.Toro.com.
Vehicles
Original Instructions (EN)
All Rights Reserved *3393-926* A
Printed in the USA.
Form No. 3393-926 Rev A
Installation Instructions
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Summary of Contents for Toro 110-2626
- Page 1 Form No. 3393-926 Rev A Remote Hydraulics Manifold Kit Heavy-Duty Workman ® Vehicles Model No. 110-2626 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
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Page 2: Safety And Instructional Decals
Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 110-2629 1. Remote hydraulics 2. Bed tilt 110-2627 1. -
Page 3: Installation
Installation Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare to install the kit – No parts required Remove the hood. – No parts required Remove the seats. Removing the coolant tank, ROPS –... - Page 4 Workman model with a serial number in the range of 240000000 through 249999999, you must replace the switch in this kit. Purchase the new switch (Toro Part No. 105-0023) from your Toro Distributor and install the switch.
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Page 5: Removing The Hood
3. Pivot the top of hood forward and unplug the wire connectors from the head lights (Figure 4. Remove the hood. Removing the Seats (HD and Figure 3 HDX series models) 1. Forward 3. Lift control 2. Backward No Parts Required Removing the Center-Console Covers 1. - Page 6 B. Lift shift indicator assembly up, disconnect electrical connectors of the machine harness and indicator, and remove the indicator from the machine. (Figure 6. Remove the 6 hex-head screws that secure the control cover to the seat shroud, and remove the control cover (Figure 7 Figure Figure 6...
- Page 7 Removing the Seats 1. Remove the 8 socket-head bolts that secure the seat rails of the seat to the chassis and remove the seats (Figure Figure 10 1. CVT intake 3. CVT cooling duct 2. Hose clamp B. Remove the CVT cooling duct from the flange of the CVT intake (Figure 10).
- Page 8 Removing the ROPS Panel and Seat Shroud 1. Remove the 6 carriage bolts and 6 nuts that secure the ROPS panel to the mounting brackets on the ROPS Removing the Hydraulic Lift (Figure 12). Lines No Parts Required Disconnecting the Hydraulic Lift Hoses (3000 and 4000 series Workman) Disconnect the extend and retract hoses from the straight fittings that are connected to the male and female quick...
- Page 9 Figure 16 Figure 15 1. Quick disconnect bracket 3. Quick disconnect fitting (female—extend circuit) 1. Front of the machine 3. Tube (lift cylinder—retract 2. Quick disconnect fitting circuit) (male—retract circuit) 2. Lift cylinder control valve 4. Tube (lift cylinder—extend circuit) 2.
- Page 10 Removing the Quick Disconnect Bracket 1. Remove the 2 flanged head bolts and 2 flanged locknuts that secure the quick disconnect bracket to the flange Preparing the Hydraulic of the transmission support of the machine (Figure Control Manifold Note: Retain the flanged head bolt and flanged locknut for installation of the manifold bracket in Installing the Manifold Bracket and Hydraulic Control Parts needed for this procedure:...
- Page 11 Figure 21 Figure 19 1. Female quick disconnect 4. Male quick disconnect 1. Port B (hydraulic control 3. Port A (hydraulic control coupling coupling manifold) manifold) 2. Straight fittings (9/16 x 5. Port C3 (hydraulic control 2. Straight hydraulic fitting 4.
- Page 12 Installing the Manifold Bracket and Hydraulic Control Manifold Parts needed for this procedure: Flat manifold bracket Figure 23 Flanged manifold bracket (HDX-Auto Workman 1. 90° hydraulic fitting 3. Port C2 (hydraulic control models) manifold) Bolt (5/16 x 3/4 inch) 2. Port C1 (hydraulic control manifold) Lock washer (5/16 inch) 4.
- Page 13 Install the Manifold Bracket (HDX-Auto Workman models) 1. Remove the 2 flanged-head bolts that secure the right differential support to the housing of the differential (Figure 26). Note: Retain the bolts. Figure 27 1. Axle support 4. Differential 2. Flanged locknut 5.
- Page 14 Install the Hydraulic Control Manifold series Workman) (page 8) to the straight fittings in port A and B of the hydraulic control manifold. 1. Align the holes in the manifold with the holes on the manifold bracket (non-HDX-Auto Workman models) Installing the Hoses (non-HDX-Auto or right differential support (HDX-Auto Workman models) as shown in...
- Page 15 3. Install the 45° of the hydraulic supply hose to the straight fitting in port B of the hydraulic control manifold (Figure 31). Figure 32 1. Lift cylinder control valve 4. Front of the machine 2. Straight fitting (Port 5. 90° hydraulic fitting (Port A—extend) B—retract) Figure 31...
- Page 16 Figure 34 1. Hydraulic supply hose (45° 4. Back of the machine fitting—extend) 2. Hydraulic control manifold 5. Hydraulic supply hose Figure 35 (straight fitting—retract) 1. Female quick-disconnect 4. Male quick-disconnect 3. 45° hydraulic fitting (port 6. 90° hydraulic fitting (port coupling (manifold port coupling (manifold port B—extend)
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Page 17: Installing The Wiring Harness
Installing the Wiring Harness Parts needed for this procedure: Wiring Harness 3-position switch Cable ties Procedure Important: When routing the wiring harness, keep the harness away from any hot, sharp or moving parts. 1. Plug the (2) connectors from the enclosed manifold harness into the solenoids on the manifold (Figure 36). - Page 18 8. Connect the ring terminal (ground) wire from the manifold harness to the vehicle frame or ground block. Installing the Fuse Block Parts needed for this procedure: Installing the Manifold Control Fuse block Switch Fuse (12 amp) Decal (fuse block) Parts needed for this procedure: Bolt (5/16 x 3/4 inch) 3-position switch...
- Page 19 Figure (HDX-Auto Workman models). Note: A different neutral switch (Toro Part No. B. Move the hydraulic lift lever forward to the lower 105-0023) is required if your HD series Workman has position and try to start the engine.
- Page 20 Note: If the engine does not start the switch is Tank (non-HD models), ROPS Shield, and Seat Shroud adjusted properly. If the engine starts, the position (HD and HDX series models) (page of the neutral switch is incorrect and you need to 3.
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Page 21: Installing The Hood
Operation transmission shift rod, align the knob so that the shift pattern is legible, and tighten the jam nut (Figure 9. Thread the control knobs that you removed in step Using the Remote Hydraulics Removing the Center-Console Covers (page 5) onto Manifold the rods for the transmission lever (Workman models... - Page 22 Notes:...
- Page 23 Notes:...