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YOUR PARTNER IN MAINTENANCE Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS LINEAR ENCODERS SYSTEMS INDUSTRIAL COMPUTERS ENCODERS CONTROLS SERVO AMPLIFIERS MOTORS MACHINES OUR SERVICES POWER SUPPLIERS OPERATOR SERVO PANELS DRIVERS At our premises in Wrocław, we have a fully equipped servicing facility. Here we perform all the repair works and test each later sold unit.
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Compax3 Electromechanical Automation Operating instructions Compax3 I12T11 Positioning via digital I/Os & Com port 192-120113 N08 C3I12T11 December 2010 Release R09-10 We reserve the right to make technical changes. 27.12.10 15:01 192-120113 N08 C3I12T11 - December 2010 The data correspond to the current status at the time of printing.
Supply networks ....................25 2. C3I12T11 Function overview ..............26 3. Compax3 device description ..............28 Meaning of the status LEDs - Compax3 axis controller ..... 28 Meaning of the status LEDs - PSUP (mains module) ......29 Connections of Compax3S ..............30 3.3.1.
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Digital inputs/outputs (plug X12) ..............66 3.8.3.1 Connection of the digital Outputs/Inputs ..........67 3.8.3.2 Logic proximity switch types ..............67 Installation and dimensions Compax3 ..........68 3.9.1. Mounting and dimensions Compax3S ............68 3.9.1.1 Mounting and dimensions Compax3S0xxV2 ........68 3.9.1.2...
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Maximum operating speed..............133 4.1.10. Operating mode / I/O assignment ..............134 4.1.10.1 I/O assignment for control via the Compax3 inputs/outputs ....134 4.1.10.2 I/O assignment, control word and status word with control via COM port..................... 135 192-120113 N08 C3I12T11 - December 2010...
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Signal filtering for external setpoint specification and electronic cam ..................... 239 4.4.5. Input simulation ..................... 240 4.4.5.1 Calling up the input simulation ............240 4.4.5.2 Operating Principle ................241 4.4.6. Setup mode ....................242 4.4.6.1 Motion objects in Compax3..............243 192-120113 N08 C3I12T11 - December 2010...
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Examples are available as a movie in the help file ......284 4.4.10. ProfileViewer for the optimization of the motion profile ......285 4.4.10.1 Mode 1: Time and maximum values are deduced from Compax3 input values ..................285 4.4.10.2 Mode 2: Compax3 input values are deduced from times and maximum values .................
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5.7.3. Configuration of remote modem 2 ............... 315 5.7.4. Recommendations for preparing the modem operation ......316 6. Compax3 - Objects ................317 Object overview I12 T11 ..............317 Detailed object list ................320 7. Status values ..................321 D/A-Monitor ..................321 Status values ..................
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RS485 cable to Pop ..................364 10.8.3. I/O interface X12 / X22 ................... 365 10.8.4. Ref X11 ......................365 10.8.5. Encoder coupling of 2 Compax3 axes ............366 10.8.6. Modem cable SSK31 ..................367 192-120113 N08 C3I12T11 - December 2010...
C3I12T11 Scope of delivery The following items are furnished with the device: Manuals* Installation manual (German, English, French) Compax3 DVD Startup Guide (German / English) *Comprehensiveness of documentation depends on device type Device accessories Device accessories for Compax3S Cable clamps in different sizes for large area shielding of the motor cable, the ...
Introduction Parker EME Type specification plate The present device type is defined by the type specification plate (on the housing): Compax3 - Type specification plate (example): Explanation: Type designation The complete order designation of the device (2, 5, 6, 9, 8).
Introduction C3I12T11 Packaging, transport, storage Packaging material and transport Caution! The packaging material is inflammable, if it is disposed of improperly by burning, lethal fumes may develop. The packaging material must be kept and reused in the case of a return shipment. Improper or faulty packaging may lead to transport damages.
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Introduction Parker EME Please note in the Forming the capacitors event of storage >1 year: Forming the capacitors only required with 400VAC axis controllers and PSUP mains module If the device was stored longer than one year, the intermediate capacitors must be...
Introduction C3I12T11 Safety instructions In this chapter you can read about: General hazards ......................16 Safety-conscious working ....................16 Special safety instructions ....................17 1.5.1. General hazards General Hazards on Non-Compliance with the Safety Instructions The device described in this manual is designed in accordance with the latest technology and is safe in operation.
Introduction Parker EME 1.5.3. Special safety instructions Check the correct association of the device and its documentation. Never detach electrical connections while voltage is applied to them. Safety devices must be provided to prevent human contact with moving or ...
Introduction C3I12T11 Please note in the event of storage >1 Forming the capacitors year: Forming the capacitors only required with 400VAC axis controllers and PSUP mains module If the device was stored longer than one year, the intermediate capacitors must be re-formed! Forming sequence: Remove all electric connections...
Introduction Parker EME Conditions of utilization In this chapter you can read about: Conditions of utilization for CE-conform operation ............19 Conditions of utilization for UL certification Compax3S ............ 22 Conditions of utilization for UL certification Compax3M ............ 23 Conditions of utilization for UL certification Compax3H ............ 24 Current on the mains PE (leakage current) ..............
Shielding connection of the motor cable The cable must be fully-screened and connected to the Compax3 housing. Use the cable clamps/shield connecting terminals furnished with the device. The shield of the cable must also be connected with the motor housing. The fixing (via plug or screw in the terminal box) depends on the motor type.
We offer the mains filter as an accessory: LIR01/01 Accessories: Make sure to use only the accessories recommended by Parker Connect all cable shields at both ends, ensuring large contact areas! Warning: This is a product in the restricted sales distribution class according to EN 61800-3.
Introduction C3I12T11 1.7.2. Conditions of utilization for UL certification Compax3S UL certification for Compax3S conform to UL: according to UL508C Certified E-File_No.: E235342 The UL certification is documented by a "UL" logo on the device (type specification plate). “UL”...
376) Maximum cross-section limited by the terminals mm / AWG Line cross-sections of the power connections (on the device bottoms) Compax3 device: Cross-section: Minimum... Maximum [with conductor sleeve] M050, M100, M150 0.25 ... 4 mm (AWG: 23 ... 11) M300 0.5 ...
Introduction C3I12T11 1.7.4. Conditions of utilization for UL certification Compax3H UL certification for Compax3H Conform to UL: according to UL508C Certified E-File_No.: E235342 The UL certification is documented by a "UL" logo on the device (type specification plate). “UL”...
Introduction Parker EME 1.7.5. Current on the mains PE (leakage current) Caution! This product can cause a direct current in the protective lead. If a residual current device (RCD) is used for protection in the event of direct or indirect contact, only a type B (all current sensitive) RCD is permitted on the current supply side of this product .
Compax3 devices. All connectors are located on the front of the Compax3S. Partly integrated mains filters permit connection of motor cables up to a certain length without requiring additional measures.
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The optional Operator control module (BDM01/01) (see on page 360) for Compax3S/F makes it possible to exchange devices quickly without requiring a Configuration Configuration is made with a PC with the help of the Compax3 ServoManager. General proceeding (see on page 99) 192-120113 N08 C3I12T11 - December 2010...
C3I12T11 3. Compax3 device description In this chapter you can read about: Meaning of the status LEDs - Compax3 axis controller ............ 28 Meaning of the status LEDs - PSUP (mains module) ............29 Connections of Compax3S ....................30 Installation instructions Compax3M .................. 40 PSUP/Compax3M Connections ..................
Compax3 device description Parker EME Meaning of the status LEDs - PSUP (mains module) PSUP Status LEDs Left LED (green) Right LED (red) Control voltage 24 VDC is missing Error of mains module* DC power voltage is built up flashes quickly...
Compax3 device description C3I12T11 Connections of Compax3S In this chapter you can read about: Compax3S connectors ....................30 Connector and pin assignment C3S................. 31 Control voltage 24VDC / enable connector X4 C3S ............33 Motor / Motor brake (C3S connector X3) ................. 34 Compax3Sxxx V2 ......................
Compax3 device description Parker EME Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available. Attention - PE connection! PE connection with 10mm via a grounding screw at the bottom of the device.
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Compax3 device description C3I12T11 In detail: The fitting of the different plugs depends on the extension level of Compax3. In part, the assignment depends on the Compax3 option implemented. Compax3 1AC X20/1 X10/1 X10/1 X10/1 Power supply RS485 +5V RS485 +5V...
A motor output filter (see on page 336) is required for motor cables >20 m: Shielding connection of the motor cable The cable must be fully-screened and connected to the Compax3 housing. Use the cable clamps/shield connecting terminals furnished with the device.
Compax3 device description Parker EME 3.3.5. Compax3Sxxx V2 In this chapter you can read about: Main voltage supply C3S connector X1 ................35 Braking resistor / high voltage DC C3S connector X2 ............. 36 3.3.5.1 Main voltage supply C3S connector X1...
3.3.5.2 Braking resistor / high voltage DC C3S connector X2 The energy generated during braking operation is absorbed by the Compax3 storage capacity. If this capacity is too small, the braking energy must be drained via a braking resistor.
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Compax3 device description Parker EME Braking resistor / high voltage supply plug X2 for 3AC 230VAC/240VAC devices Description + Braking resistor no short-circuit protection! - Braking resistor + DC high voltage supply - DC high voltage supply Braking operation Compax3S1xxV2 3AC...
Compax3 device description C3I12T11 3.3.6. Compax3Sxxx V4 In this chapter you can read about: Power supply connector X1 for 3AC 400VAC/480VAC-C3S devices ....... 38 Braking resistor / high voltage supply connector X2 for 3AC 400VAC/480VAC_C3S devices Connection of the power voltage of 2 C3S 3AC devices ..........39 3.3.6.1...
Connection of the power voltage of 2 C3S 3AC devices Caution! The power voltage DC of the single phase Compax3 servo axes must not be connected! In order to improve the conditions during brake operation, the DC power voltage of 2 servo axes may be connected.
Compax3 device description C3I12T11 Installation instructions Compax3M General introductory notes Operation of the Compax3M multi-axis combination is only possible in connection with a PSUP (mains module). Axis controllers are aligned at the right of the mains module. Arrangement within the multi-axis combination sorted by power (with the same ...
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Compax3 device description Parker EME Order of installation Fixing the devices in the control cabinet. Predrilling the mounting plate in the control cabinet according to the specifications. Dimensions. Fit M5 screws loosely in the bores. Fit device on the upper screws and place on lower screw. Tighten screws of all ...
Compax3 device description C3I12T11 PSUP/Compax3M Connections In this chapter you can read about: Front connector ....................... 42 Connections on the device bottom ................... 43 Connections of the axis combination................44 Control voltage 24VDC PSUP (mains module) ..............45 Mains supply PSUP (mains module) X41................. 46 Braking resistor / temperature switch PSUP (mains module) ...........
Compax3 device description Parker EME 3.5.2. Connections on the device bottom Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply. Caution! When the control voltage is missing there is no indication whether or not high voltage supply is available.
Compax3 device description C3I12T11 3.5.3. Connections of the axis combination The axis controllers are connected to the supply voltages via rails. Supply voltage 24VDC DC power voltage supply The rails can be found behind the yellow protective covers. In order to connect the rails of the devices, you may have to remove the yellow plastic device inserted at the side.
Compax3 device description Parker EME Maximum capacity in the axis system: PSUP10: 2400 µF PSUP20 & PSUP30: 5000 µF Reference value for the required capacity in an axis system 100 µF per kW of the temporal medium value of the total power (transmissions + power dissipation) in the axis system Example: PSUP20 (1175 µF) with one axis controller (440 µF)
Compax3 device description C3I12T11 3.5.5. Mains supply PSUP (mains module) X41 Device protection By cyclically switching on and off the power voltage, the input current limitation can be overloaded, which may cause damage to the device. Wait at least one minute between two switching on processes!
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Compax3 device description Parker EME PSUP30D6 Mains connection Device type PSUP30 230V 400V 480V Supply voltage 230VAC ±10% 400VAC ±10% 480VAC ±10% 50-60Hz 50-60Hz 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 50Arms 50Arms 42Arms Output voltage 325VDC ±10%...
Compax3 device description C3I12T11 Dimensional drawing: LCG-0055-0.45 mH-UL Caution - Risk of Electric Shock! Always switch devices off before wiring them! Dangerous voltages are still present until 10 min. after switching off the power supply. 3.5.6. Braking resistor / temperature switch PSUP (mains module) The energy generated during braking operation must be dissipated via a braking resistor.
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Compax3 device description Parker EME Braking operation PSUPxxD6 (mains module) Device type PSUP10 PSUP20 PSUP30 Capacitance / storable 550 µF/ 1175 µF/ 1175 µF/ energy 92 Ws at 400 V 197 Ws at 400 V 197 Ws at 400 V...
Shielding connection of the motor cable The cable must be fully-screened and connected to the Compax3 housing. Use the cable clamps/shield connecting terminals furnished with the device. The shield of the cable must also be connected with the motor housing. The fixing (via plug or screw in the terminal box) depends on the motor type.
Compax3 device description Parker EME Motor holding brake output Motor holding brake output Compax3 Voltage range 21 – 27VDC Maximum output current (short circuit 1.6A proof) Attention - Please wire the motor holding brake! Connect the brake only on motors which have a holding brake! Otherwise make no brake connections at all.
Compax3 device description C3I12T11 Connections of Compax3H In this chapter you can read about: Compax3H plugs/connections ..................52 Connection of the power voltage ..................53 Compax3H connections front plate .................. 55 Plug and pin assignment C3H ..................55 Motor / Motor brake C3H ....................57 Control voltage 24 VDC C3H ...................
Compax3 device description Parker EME 3.6.2. Connection of the power voltage The terminal block of the drive can be found under the front cover. It is secured with 2 screws at the bottom of the device. Remove the bottom cover in order to access the connection clamps.
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Compax3 device description C3I12T11 2.5 / 16mm C3H050V4 Massive Multiwire 16 / 50mm 25 / 50mm C3H090V4 25 / 95mm 35 / 95mm C3H1xxV4 The standard connection clamps of Compax3H090V4 and Compax3H1xxV4 are not suitable for flat line bars. Cover plate for cable feed through...
Compax3 device description Parker EME 3.6.3. Compax3H connections front plate Communication and signal interfaces Showcase front plate of the control (number of connectors depends on the extension level of the Compax3) LED2 LED3 LED1 Motor brake HEDA in (Option) 24VDC...
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Compax3 device description C3I12T11 In detail: The fitting of the different plugs depends on the extension level of Compax3. In part, the assignment depends on the Compax3 option implemented. X20/1 X10/1 X10/1 X10/1 RS485 +5V RS485 +5V EnableRS232 0V X20/2...
Shielding connection of the motor cable The motor cable should be fully shielded and connected to the Compax3 housing. The shield of the motor cable must also be connected with the motor housing. The fixing (via plug or screw in the terminal box) depends on the motor type.
Compax3 device description C3I12T11 3.6.6. Control voltage 24 VDC C3H Connection of control voltage 24VDC figure (see on page 55) Connector Descripti X4 Pin GND24V +24 V 24 VDC (power supply) Control voltage 24VDC Compax3S and Compax3H Controller type Compax3...
Compax3 device description Parker EME 3.6.8. Braking resistor / supply voltage C3H The energy generated during braking operation is absorbed by the Compax3 storage capacity. If this capacity is too small, the braking energy must be drained via a braking resistor.
Compax3 device description C3I12T11 3.6.8.3 Connection of the power voltage of 2 C3H 3AC devices In order to improve the conditions during brake operation, the DC power voltage of 2 servo axes may be connected. The capacity as well as the storable energy are increased; furthermore the braking energy of one servo axis may be utilized by a second servo axis, depending on the application.
Compax3 device description C3I12T11 3.7.2. Communication Compax3M In this chapter you can read about: PC - PSUP (Mains module)..................... 62 Communication in the axis combination (connector X30, X31) ........62 Adjusting the basic address .................... 63 Setting the axis function ....................63 3.7.2.1...
Compax3 device description Parker EME 3.7.2.3 Adjusting the basic address On the mains module, the basic address of the device combination is set in steps of 16 with the aid of the first three dip switches. The mains module contains the set basic address while the axes placed at the right in the combination contain the following addresses.
Limit switch 2 Machine zero initiator GND24V All inputs and outputs have 24V level. Maximum capacitive loading of the outputs: 30nF (max. 2 Compax3 inputs can be connected) Input-/Output extension (see on page 134) Optimization The display of the digital inputs in the optimization window of the C3 ServoManager...
X12/15 (GND) When the connection between transistor emitter of the initiator and X12/15 (GND24V of the Compax3 )is lost, it can not be guaranteed, that the Compax3 detects a logical „0". The INSOR NPN types INHE5212 and INHE5213 manufactured by Schönbuch Electronic do correspond to this specification.
Compax3 device description C3I12T11 Installation and dimensions Compax3 In this chapter you can read about: Mounting and dimensions Compax3S ................68 Mounting and dimensions PSUP/C3M ................72 Mounting and dimensions C3H ..................74 3.9.1. Mounting and dimensions Compax3S 3.9.1.1 Mounting and dimensions Compax3S0xxV2...
Compax3 device description Parker EME 3.9.1.2 Mounting and dimensions Compax3S100V2 and S0xxV4 Mounting: 3 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection: At the side: 15mm At the top and below: at least 100mm ...
Compax3 device description C3I12T11 3.9.1.3 Mounting and dimensions Compax3S150V2 and S150V4 Mounting: 4 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection: At the side: 15mm At the top and below: at least 100mm ...
Compax3 device description Parker EME 3.9.1.4 Mounting and dimensions Compax3S300V4 Mounting: 4 socket head screws M5 Stated in mm Please respect an appropriate mounting gap in order to ensure sufficient convection: At the side: 15mm At the top and below: at least 100mm ...
Compax3 device description C3I12T11 3.9.2. Mounting and dimensions PSUP/C3M Ventilation: During operation, the device radiates heat (power loss). Please provide for a sufficient mounting distance below and above the device in order to ensure free circulation of the cooling air. Please do also respect the recommended distances of other devices.
Compax3 device description Parker EME 3.9.2.2 Mounting and dimensions PSUP20/PSUP30/C3M300D6 Information on PSUP20/PSUP30/C3M300D6 Mounting: 4 socket head screws M5 101mm 50,5mm 50,5mm 263mm 90° 400mm 360mm 100mm 96mm Tolerances: DIN ISO 2768-f 3.9.2.3 With upper mounting, the housing design may be...
Compax3 device description C3I12T11 3.9.3. Mounting and dimensions C3H The devices must be mounted vertically on a level surface in the control cabinet. Dimensions: (1): Electronics (2): Head dissipator 453mm 440mm 245mm 252mm 150mm C3H050V4 668.6mm 630mm 312mm 257mm 150mm...
Compax3 device description Parker EME 3.9.3.1 Mounting distances, air currents Compax3H050V4 in mm C3H050V4 3.9.3.2 Mounting distances, air currents Compax3H090V4 in mm C3H090V4 192-120113 N08 C3I12T11 - December 2010...
Compax3 device description Parker EME 3.10 Safety function - STO (=safe torque off) In this chapter you can read about: General Description ......................77 STO (= safe torque off) with Compax3S ................80 STO (= safe torque off) with Compax3m (Option S1) ............88 3.10.1.
C3I12T11 3.10.1.2 Intended use The Compax3 drive controller supports the "safe torque off" (STO) safety function, with protection against unexpected startup according to the requirements of EN ISO 13849-1, category 3 to PLe and EN 1037. Together with the external safety control device, the "safe stop 1" (SS1) safety function according to the requirements of EN ISO 13849-1 category 3 can be used.
(Channel 1 and 2), without disconnecting the drive from the power supply: Channel 1: Activation of the power output stage can be disabled in the Compax3 controller by means of a digital input or with a fieldbus interface (depending on the Compax3 device type) (deactivation of the energize input).
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The deceleration time t_deceleration depends on the configuration of the Compax3. It must be configured so that oscillation free bringing to standstill is possible, depending on the mechanical load. The delay time t_delay_time must be set in the safety control device UE410 so that t_delay_time > t_deceleration.
The adjustable delay time on the safety switching device must be set to a value greater than the duration of the braking ramp controlled by the Compax3 with maximum load and maximum speed. If the setting range for the specified Emergency power-off module is not sufficient, the Emergency power-off module must be replaced by another equivalent module.
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Compax3 device description Parker EME Note on error switch-off If the "safe torque off" function of Compax3 is required or used for a machine or system, the two errors: “Motor_Stalled” (Motor stalled) and “Tracking” (following error) are not to be switched off (see on page 133, see on page 151).
With adjustable delayed deactivation of the Compax3 enable input ENAin. The time must be set so that all axes are at a standstill before the Compax3 controllers are deactivated. The operating instructions of the UE410-MU3T5 safety switching device must be ...
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Compax3 device description Parker EME Circuit: +24V Compax3S motor Gefahrenbereich Energize * Danger Zone Controller motor X12.4 Feedback X4.3 Enable X4.4 Schutztür geschlossen Feedback Safety door closed X4.5 Feedback Compax3S Energize * Controller X12.4 Feedback Not-Stop X4.3 Emergency Enable switch off X4.4...
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K1: receives current if Compax3 Device 1 is currentless (output = "1" in currentless state) = Channel 1 feedback K2: receives current if Compax3 device 2 is currentless (output = “1” in the currentless state) = channel 1 feedback The feedback contact of all Compax3 devices must be closed (channel 2).
Due to the interruption on two channels at the emergency power-off switch, the safety switching device is deactivated - output Q3 is immediately “0”. Channel 1: Via the Energize input, the Compax3 devices receive the command to guide the drive to a currentless state (using the ramp configured in the C3 ServoManager for "drive disable").
Compax3 device description C3I12T11 3.10.3. STO (= safe torque off) with Compax3m (Option S1) In this chapter you can read about: Safety switching circuits ....................88 Safety notes for the STO function in the Compax3M ............89 Conditions of utilization for the STO function with Compax3M ......... 89 STO delay times ......................
Please note in this regard that even after the power is disconnected, dangerous electrical voltages may still be present in the Compax3 drive for about 10 minutes. During the active braking phase of Stop category 1 (controlled bringing to a stop ...
Compax3 device description Parker EME 3.10.3.5 Compax3M STO application description In this chapter you can read about: STO function with safety switching device via Compax3M inputs ........91 STO function description ....................92 Emergency stop and protective door monitoring without external safety switching device.93...
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Compax3 device description C3I12T11 STO function description When opening the protective door or after actuating the emergency stop switch, the signal of the "energize" input of the Compax3M drive modules is interrupted via the Q3 output on the UE410-MU3T5 safety control. This triggers an immediate braking ramp on the drives.
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Compax3 device description Parker EME Emergency stop and protective door monitoring without external safety switching device. With Compax3M, a 2-channel protective door monitoring switch or a 2 channel emergency power-off switch can be directly connected. The figure below visualizes an application with 2 channel protective door monitoring switch.
Compax3 device description C3I12T11 3.10.3.6 STO function test The STO function must be checked in the event of: Commissioning After each exchange of any equipment within the system After each intervention into the system wiring In defined maintenance intervals (at least once per week) and after a longer ...
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Compax3 device description Parker EME STO test protocol specimen General information: Project/machine: Servo axis: Name of the tester: STO function test: Test specification according to the Compax3 release: STO function test steps 1-6: o successfully tested Acknowledgement safety switching device: o successfully tested...
Compax3 device description C3I12T11 3.10.3.7 Technical details of the Compax3M S1 option Safety technology Compax3M Safe torque-off in accordance with EN Please respect the stated safety ISO 13849-1: 2007, Category 3, PL=e technology on the type designation Certified. plate (see on page 13) and the circuitry...
The general proceeding in order to operate an empty-running motor is described here (see on page 99). Configurations sequence: Installation of the C3 The Compax3 ServoManager can be installed directly from the Compax3 ServoManager DVD. Click on the corresponding hyperlink resp. start the installation program "C3Mgr_Setup_V..exe" and follow the instructions.
Operation with notebooks in current-saving mode may lead, in individual cases, to communication problems. Connection Your PC is connected with Compax3 via a RS232 cable (SSK1 (see on page between PC and 363)). Compax3 Cable SSK1 (see on page 363) (COM 1/2-interface on the PC to X10 on the Compax3 or via adapter SSK32/20 on programming interface of Compax3H).
Due to continuous optimization, individual monitor displays may have changed. This does however hardly influence the general proceeding. 4.1.2. Selection of the supply voltage used Please select the mains voltage for the operation of Compax3. This influences the choice of motors available. 4.1.3. Motor selection...
This must already be observed in the planning stage of the plant! The preset motor current switching frequency depends on the performance variant of the Compax3 device. The respective Compax3 devices can be set as follows: 192-120113 N08 C3I12T11 - December 2010...
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Setting up Compax3 Parker EME Resulting nominal and peak currents depending on the switching frequency Compax3S0xxV2 at 1*230VAC/240VAC Switching S025V2 S063V2 frequency* 16kHz 2.5A 6,3A 5.5A 12,6A (<5s) peak 32kHz 2.5A 5.5A (<5s) 5.5A 12,6A peak Compax3S1xxV2 at 3*230VAC/240VAC Switching...
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Setting up Compax3 C3I12T11 Resulting nominal and peak currents depending on the switching frequency Compax3HxxxV4 at 3*400VAC Switching H050V4 H090V4 H125V4 H155V4 frequency* 8kHz 125A 155A (<5s) 75A 135A 187.5A 232.5A peak 16kHz 100A (<5s) 49.5A 112.5A 123A 150A peak 32kHz (<5s) 28.5A...
Setting up Compax3 Parker EME 4.1.5. Ballast resistor If the regenerative brake output exceeds the amount of energy that can be stored by the servo controller (see on page 382), then an error will be generated. To ensure safe operation, it is then necessary to either reduce the accelerations resp.
Setting up Compax3 C3I12T11 4.1.7. Defining the reference system The reference system for positioning is defined by: a unit, the travel distance per motor revolution, a machine zero point with true zero, positive and negative end limits.
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Setting up Compax3 Parker EME Unit: Grade Gear transmission ratio 70:4 => 4 load revolutions = 70 motor revolutions Travel distance per motor revolution = 4/70 * 360° = 20.571 428 5 ...° (number cannot be represented exactly) Instead of this number, you have the option of entering it exactly as a numerator...
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Rotary table applications, belt conveyor..After the reset travel distance (exactly specifiable as numerator and denominator (see on page 104)) the position values in Compax3 are reset to 0. Example: Conveyor belt (from the "Conveyor belt" example) with reset path...
Machine zero modes without home switch ..............118 Adjusting the machine zero proximity switch ..............123 Machine zero speed and acceleration ................123 The Compax3 machine zero modes are adapted to the CANopen profile for Motion Control CiADS402. Position reference Essentially, you can select between operation with or without machine reference.
Setting up Compax3 C3I12T11 Positioning after homing run The positioning made after the home switch has been found can be switched off. For this enter in the “machine zero” window in the configuration wizard “no” under “approach MN point after MN run”.
It differs from the physical Multiturn in the way that the motor may not be moved by more than half a turn if Compax3 (24VDC) is switched off - unless the absolute position is lost.
In some cases, the function “direction reversal via Stromschwelle” is also possible, then you will need no initiator, Compax3 detects the end of the travel range via the threshold. Please observe the respective notes.
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Setting up Compax3 Parker EME Example axis with the initiator signals Direction reversal / end switch on the negative end of the travel range (the assignment of the reversal / end switch inputs (see on page 127) to travel range side can be changed).
Setting up Compax3 C3I12T11 Homing modes with home switch (on X12/14) In this chapter you can read about: Without motor reference point ..................112 With motor reference point..................... 115 Without motor reference point In this chapter you can read about: Without direction reversal switches ................
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Setting up Compax3 Parker EME MN-M 21,22: MN Initiator = 1 on the negative side The MN initiator can be positioned at any location within the travel range. The travel range is then divided into 2 contiguous ranges: one range with deactivated MN initiator (positive part of the travel range) and one range with activated MN initiator (negative part of the travel range).
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Setting up Compax3 C3I12T11 MN-M 23...26: Direction reversal switches on the positive side Without motor zero point, with direction reversal switches 1: Logic state of the home switch 2: Logic state of the direction reversal switch MN-M 27...30: Direction reversal switches on the negative side...
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Setting up Compax3 Parker EME With motor reference point In this chapter you can read about: Without direction reversal switches ................115 With direction reversal switches ..................116 Without direction reversal switches MN-M 3,4: MN-Initiator = 1 on the positive side The MN initiator can be positioned at any location within the travel range.
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Setting up Compax3 C3I12T11 MN-M 5,6: MN-Initiator = 1 on the negative side The MN initiator can be positioned at any location within the travel range. The travel range is then divided into 2 contiguous ranges: one range with deactivated MN initiator (positive part of the travel range) and one range with activated MN initiator (negative part of the travel range).
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Setting up Compax3 Parker EME MN-M 7...10: Direction reversal switches on the positive side With motor zero Machine zero modes with a home switch which is activated in the middle of the point, with direction travel range and can be deactivated to both sides.
Setting up Compax3 C3I12T11 Machine zero modes without home switch In this chapter you can read about: Without motor reference point ..................118 With motor reference point..................... 120 Without motor reference point MN-M 35: MN (machine zero) at the current position The current position when the MN run is activated is used as an MN.
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Setting up Compax3 Parker EME MN-M 17,18: Limit switch as machine zero 1: Logic state of the direction reversal switch Function Reversal via Stromschwelle If no direction reversal switches are available, the reversal of direction can also be performed during the machine zero run via the function “direction reversal via Stromschwelle”.
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Only for motor feedback with distance coding (the absolute position can be determined via the distance value). Compax3 determines the absolute position from the distance of two signals and then stops the movement (does not automatically move to position 0).
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Setting up Compax3 Parker EME With direction reversal switches Machine zero modes with a home switch which is activated in the middle of the travel range and can be deactivated to both sides. The assignment of the direction reversal switches (see on page 127) can be changed.
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Only for motor feedback with distance coding (the absolute position can be determined via the distance value). Compax3 determines the absolute position from the distance of two signals and then stops the movement (does not automatically move to position 0).
Setting up Compax3 Parker EME Adjusting the machine zero proximity switch This is helpful in some cases with homing modes that work with the home switch and motor reference point. If the motor reference point happens to coincide with the position of the MN...
Setting up Compax3 C3I12T11 4.1.7.3 Travel Limit Settings Software end limits The error reaction when reaching the software end limits can be set: Possible settings for the error reaction are: No response Downramp / stop Downramp / stromlos schalten (standard settings) ...
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Setting up Compax3 Parker EME Hysteresis in disabled state: If the axis stands currentless at an end limit, another error may be reported due to position jitter after acknowledging the end limit error. To avoid this, a hysteresis surrounding the end limits was integrated (size corresponds to the size of the positioning window).
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Setting up Compax3 C3I12T11 Behavior with software end limits of a referenced axis Position within Position outside Position outside target outside target outside and aiming in the target within and aiming in the opposite direction of the travel direction of the travel range...
Setting up Compax3 Parker EME Limit switch / Limit switches functioning as direction reversal switches during homing run, will not direction reversal trigger a limit switch error. switch Behavior in the case The error can be acknowledged with activated limit switch.
According to VDI2143 the jerk is defined (other than here) as the jump in according to acceleration (infinite value of the jerk function). VDI2143 This means that positionings with Compax3 are without jerk according to VDI2143, as the value of the jerk function is limited. Motion sequence 1: Position...
Setting up Compax3 Parker EME Jerk Unit: Unit/s Range: 0 ... 10 000 000 Standard value: 1 000 000 STOP delay After a STOP signal, the drive applies the brakes with the delay that is set (2). Please observe: The configured STOP ramp is limited. The STOP ramp will not be smaller than the deceleration set in the last motion set.
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Setting up Compax3 C3I12T11 Manual acceleration/deceleration and speed control You can set the motion profile for moving with JOG+ or JOG- here. 1: Manual acceleration / Deceleration 2: Manual speed control +: I2: MANUAL+ or CW.2 -: I3: MANUAL- or CW.3...
Setting up Compax3 Parker EME 4.1.9. Limit and monitoring settings In this chapter you can read about: Current (Torque) Limit ....................131 Positioning window - Position reached ................131 Following error limit ......................133 Maximum operating speed .....................133 4.1.9.1 Current (Torque) Limit The current required by the speed controller is limited to the current limit.
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Setting up Compax3 C3I12T11 Velocity Signal “position reached” turns into “velocity reached”. STOP Signal “position reached” shows that the drive is at a standstill. No position monitoring takes place in status START (M.E5=24VDC or CW.13=1) Therefore reset the start signal to 0 after the START edge.
Setting up Compax3 Parker EME 4.1.9.3 Following error limit The error reaction upon a following error can be set: Possible settings for the error reaction are: No response Downramp / stop Downramp / stromlos schalten (standard settings) ...
Limit switch 2 Machine zero initiator GND24V All inputs and outputs have 24V level. Maximum capacitive loading of the outputs: 30nF (max. 2 Compax3 inputs can be connected) Input-/Output extension (see on page 134) Optimization The display of the digital inputs in the optimization window of the C3 ServoManager...
I/Os on X12 and the inputs/outputs of the M options. Maximum load on an output: 100mA Maximum capacitive load: 50nF (max. 4 Compax3 inputs) Caution! The 24VDC power supply (X22/11) must be supplied from an external source and must be protected by a 1.2A delayed fuse!
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Limit switch 2 Machine zero initiator GND24V All inputs and outputs have 24V level. Maximum capacitive loading of the outputs: 30nF (max. 2 Compax3 inputs can be connected) Input-/Output extension (see on page 134) Optimization The display of the digital inputs in the optimization window of the C3 ServoManager...
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Setting up Compax3 Parker EME For intra-device inputs I0 .. I3 as well as the outputs O0 ... O3 you can choose between fixed or free assignment. With fixed assignment of the intra-device inputs I0 ... I3, the respective functions...
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Setting up Compax3 C3I12T11 Status word 1 & 2 Structure of the state word 1 (object 1000.3) Description Corresponds to * Bit0 X12/6 Bit1 X12/7 Bit2 X12/8 Bit3 X12/9 Bit4 X12/10 Bit5 X12/11 Bit6 X12/12 Bit7 X12/13 Bit8 No Error...
Setting up Compax3 Parker EME 4.1.11. Encoder simulation You can make use of a permanently integrated encoder simulation feature to make the actual position value available to additional servo drives or other automation components. Caution! The encoder simulation is not possible at the same time as the encoder ...
Setting up Compax3 C3I12T11 4.1.13. Position mode in reset operation In this chapter you can read about: Examples in the help file ....................140 In reset operation (activated by the configured reset distance), additional positioning functions are possible for absolute positionings (can be set under configuration in the “Positioning options / positioning profiles”...
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Setting up Compax3 Parker EME STOP without STOP and interruption of the current positioning procedure. termination NO STOP: no STOP START: START signal (on edge) A new START resumes the positioning process at the position where it was interrupted. 192-120113 N08 C3I12T11 - December 2010...
If the deceleration set in the RegMove motion set is too high, the target position is not reached. Compax3 reports error (see on page 149). By allowing for a higher deceleration, Compax3 sets the jerk and the deceleration so that the target is reached without direction reversal.
Set 31 Exact description (see on page 297). 31 motion sets are possible. The motion set to be executed is selected via: Compax3 inputs (with control via I/Os) via the control word (with control via RS232 / RS285). ...
Setting up Compax3 C3I12T11 Example: MoveAbs (Target position POS1) is interrupted by a new MoveAbs with target position (POS 5) Pos 1 Pos 5 START The following dynamic transitions are supported: Motion function in progress Possible dynamic change to the motion...
Setting up Compax3 Parker EME 4.1.16.3 Set selection Set number: Address of the positioning data record. The address results from the binary value of the inputs: I/O control RS232/RS485 - Control Values Control word M.I0 Bit 8 M.I1 Bit 9 M.I2...
Setting up Compax3 C3I12T11 Acceleration Acceleration in unit/s Deceleration Deceleration in unit/s Jerk Jerk in unit/s You can optimize the motion profile data with the "ProfilViewer" (see on page 285) software tool! 4.1.16.5 Reg-related positioning (RegSearch, RegMove) For registration mark-related positioning, 2 motions are defined.
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Setting up Compax3 Parker EME Start Start signal for reg positioning (M.E5 an X22/13 oder STW.13) RegSearch: Positioning for reg search RegMove: Positioning according to reg StartIgnore: Reg ignore window: (see on page 142) Beginning of the ignore zone StopIgnore:...
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Setting up Compax3 C3I12T11 Example 3: Reg is missing or comes after termination of the RegSearch motion set Start RegSearch StartIgnore StopIgnore Regf Start Start signal for reg positioning (M.E5 an X22/13 oder STW.13) RegSearch: Positioning for reg search RegMove:...
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Position reached can be activated for a short period, if the position window was not linked to the command value. With "Allow higher deceleration for RegMove (see on page 142)", Compax3 sets the required deceleration. 192-120113 N08 C3I12T11 - December 2010...
C3I12T11 4.1.16.6 Electronic gearbox (Gearing) The motion function “Gearing” (electronic gearbox) moves Compax3 synchronously with a leading axis. A 1:1 synchronism or any transmission ratio can be selected via the gear factor. A negative sign - which means reversal of direction - is permitted.
Setting up Compax3 Parker EME Dynamic change of You can switch dynamically between 2 gearing motion sets with different gear the gear factor factors. The set acceleration counts as deceleration if the gear factor is reduced. Dynamic switching between the gearing motion function and positioning functions (MoveAbs, MoveRel, RegSearch) is possible.
Setting up Compax3 C3I12T11 4.1.18. Configuration name / comments Here you can name the current configuration as well as write a comment. Then you can download the configuration settings or, in T30 or T40 devices, perform a complete Download (with IEC program and curve).
Here the signal source is configured for the motion function “Gearing” (electronic gearbox). Available are: Gearing input signal source The HEDA real-time bus (M10 or M11 option) directly from a Compax3 master axis an encoder signal A/B 5V ...
Master and Slave axis 4.2.2.1 Signal source HEDA Signal source is a Compax3 master axis in which the HEDA operating mode “HEDA master” is set. Please enter besides the desired error reaction an individual HEDA axis address in the range from 1 ...32.
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Setting up Compax3 Parker EME That is: Master_I Travel Distance per Master Axis revolution (M_Units/rev) MasterPos = Travel Distance per Master Axis revolution - Denominator MasterPos: Master Position Master_I: master increments read in I_M: Increments per revolution of the master axis...
Setting up Compax3 C3I12T11 Detailed structure image with: Travel Distance per Master Axis Entry in the “configuration revolution (M_Units/rev) MD = of the signal source” Travel Distance per Master Axis wizard revolution - Denominator Travel path per revolution slave axis Entry in the “configuration...
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Setting up Compax3 Parker EME Time frame signal source master Averaging and a following filter (interpolation) can help to avoid steps caused by discrete signals. If the external signal is analog, there is no need to enter a value here (Value = 0).
Setting up Compax3 C3I12T11 Load control In this chapter you can read about: Configuration of load control ..................160 Error: Position difference between load mounted and motor feedback too high ..... 161 Load control signal image ....................161 The load control can be activated via an additional feedback system for the acquisition of the actual position of the load.
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Setting up Compax3 Parker EME The most significant bit must be transmitted the first! Caution!Feedback systems, transmitting data containing error or status bits are not supported! Examples of supported SSI feedback systems: IVO / GA241 SSI; Thalheim / ATD 6S A 4 Y1;...
Scaling factor for an additional adaptation of the feedback signal (is normally not required = 1) Maximum difference tot he motor position Upon exceeding this value, Compax3 will report error 7385hex (see on page 161) (29573dec) Intervention limitation (=2201.13 in % of the reference velocity or reference speed);...
0 (defined via the machine zero offset) was approached. Then an alignment of the position values is performed and the load control is activated. After switching on Compax3. When writing "1" into object 2201.2 When activating the load control.
Setting up Compax3 C3I12T11 4.3.3.1 Object for the load control (overview) Object name Object Format PD Valid begin ning 410.6 C3.LimitPosition_LoadControlMaxPosDiff Position difference load-motor (error threshold) C4_3 680.23 C3.StatusPosition_LoadControlActual Actual position of the load C4_3 680.20 C3.StatusPosition_LoadControlDeviation Position difference load-motor (unfiltered) C4_3 680.22...
Setting up Compax3 Parker EME Optimization In this chapter you can read about: Optimization window ...................... 164 Scope ..........................165 Controller optimization ....................173 Signal filtering with external command value ..............238 Input simulation ......................240 Setup mode ........................242 Load identification ......................
Setting up Compax3 C3I12T11 4.4.1. Optimization window Layout and functions of the optimization window Segmentation Functions (TABs) Oscilloscope (see on page 165) Window1: Optimization: Controller optimization Window 2: D/A Monitor (see on page 321): Output of status values via 2 ...
Special feature: In the single mode you can close the ServoManager after the activation of the measurement and disconnect the PC from Compax3 and upload the measurement into the ServoManager later. 4.4.2.1 Monitor information...
Setting up Compax3 C3I12T11 Cursor modes -functions Depending on the operating mode, different cursor functions are available within the osci monitor. The functions can be changed sequentially by pressing on the right mouse button. Cursor Symbol Function Set Marker 1...
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5: Special functions (see on page 169) (Color settings; memorizing settings and measurement values) 6: Loading a measurement from Compax3: in the single mode you can close the ServoManager after the activation of the measurement and disconnect the PC from Compax3 and upload the measurement later.
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Setting up Compax3 C3I12T11 For the operating modes SINGLE, NORMAL and AUTO, the following XDIV time settings are possible: XDIV Mode Scanning time Samples DIV/TOTAL Measuring time 0.5ms 125us 4/40 1.0ms 125µs 8/80 10ms 2.0ms 125µs 16/160 20ms 5.0ms 125µs...
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Setting up Compax3 Parker EME Resetting channel CH 1..4: All channel settings are deleted. Please note: Channels can only be filled with sources one after the other. It is, for example, not possible to start a measurement which has only a signal source for channel 2! Select channel color:Here you can change the color of the channel.
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Setting up Compax3 C3I12T11 Functions: Select background color:Adapt background color to personal requirements. Select grid color:Adapt grid color to personal requirements. Memorize OSCI settings in file: The settings can be memorized in a file on any drive. The file ending is *.OSC.
If a trigger event occurs, the measurement values are captured until the measurement is completed. Afterwards, the measurement values are read from the Compax3 and displayed. The display mask of trigger channel 1 was not yet limited, therefore it shows all 16 bit tracks (b0...b15).
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Setting up Compax3 C3I12T11 Example: Only b0 and b1 are to be displayed: Set display mask to 03 192-120113 N08 C3I12T11 - December 2010...
For the control, Compax3 requires on the one hand the actual position and on the other hand the commutation position, which represents the reference between the mechanic feedback position and the motor magnet.
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Setting up Compax3 C3I12T11 Overview of the processes during configuration and setup of the Compax3 drive system The controller default settings are calculated from the configured motor and application parameters with the aid of the automatic controller design which runs in the background.
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Setting up Compax3 Parker EME Application parameters The wizard guided entry of the application parameters takes place directly in the ServoManager. Carefully verify the entries and default values in order to detect entry errors in the run-up. After the configuration download, the drive can be set up and be optimized if needs be.
Setting up Compax3 C3I12T11 4.4.3.2 Configuration In this chapter you can read about: Control path ........................176 Motor parameters relevant for the control ..............177 Mass inertia ........................177 Nominal point data ......................177 Saturation values ......................179 Quality of different feedback systems ................179 Typical problems of a non optimized control ..............
Setting up Compax3 Parker EME Explanation: The motor is controlled by the servo drive with control voltage U. During motion of the motor, an internal back e.m.f. U is induced. This antagonizes the control voltage and is therefore deduced in the motor model. The difference is available for the acceleration of the motor.
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Pulse current [in % of the nominal current] The pulse current can be provided by the Compax3 for the duration of the pulse current time (as far as the device current permits). The thermal pulse load of the motor rises due to the pulse current. This pulse load is monitored by the i²t monitoring in the Compax3.
Analog sine/cosine signals or digital encoder signals (RS422 standard) are used to transmit the incremental position information. Due to the high interpolation rate (approx. 14 bits) of the Compax3 servo controller, an analog sine/cosine signal is in most cases preferable to digital encoder signals.
Setting up Compax3 C3I12T11 Resolution The less precise the resolution, the higher the quantization noise on the velocity signal. Noise The feedbacks have different levels of analog noise, which have a negative effect on the control. The noise can be dampened with the aid of filters in the actual value acquisition, however at the cost of the controller bandwidth.
Following error Feedback error compensation Feedbacks with sine/cosine tracks may have different errors. The feedback error compensation supported by Compax3 eliminates offset and gain errors on both tracks online. The feedback error compensation is activated in the MotorManager: "Feedback system" wizard under "feedback error compensation".
With the I²t - monitoring, the motor is protected against overload or thermal destruction. For this, knowledge on the load bearing capacity of the motor is required. This information van be taken from the manufacturer documentation (motor parameters). Compax3 monitored: Continuous usage of the motor (motor usage) ...
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Setting up Compax3 Parker EME Motor continuous usage In this chapter you can read about: Linearized motor characteristic lien for different operating points ........183 This kind of monitoring watches over the continually deliverable torque (continuous current). This continuous current depends on the velocity and is acquired online from the linearization of the motor characteristic line.
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Setting up Compax3 C3I12T11 Reference point 1: higher velocity at reduced torque S3 20% 65°C DT S3 50% 65°C DT S1 105 °C DT S1 65°C DT 1000 1500 2000 2500 3000 [1/min] Standstill current rp1: Reference point 1 (defined in the C3 ServoManager)
Limit and monitoring settings ..................189 Application parameters relevant for the control (C3 ServoManager) Compax3 is configured with the aid of the C3 ServoManager. Here you can make application dependant settings. Among these are also parameters, that are relevant for the control. They will be explained below.
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Setting up Compax3 C3I12T11 Switching frequency of the motor current / motor reference point In this chapter you can read about: Following Error (Position Error) ..................186 Reduction of the current ripple ..................186 Motor parameters ......................187 Changing the switching frequency and the reference point ..........188 The higher the switching frequency, the better the quality of the current control.
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Other motor ........................187 Motor types supported ....................188 Parker Motor If a Parker motor is used for the application, the parameters are already contained in the installed software. You can just select one of the available motors from the first configuration page.
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Setting up Compax3 C3I12T11 Motor types supported Compax3 supports the following motor types: Permanently excited synchronous rotary motors Permanently excited synchronous linear motors Asynchronous rotary motors In general, rotary and linear motors do have the same signal flow chart. The difference consists solely in the basic physical values, which refer to circular movement resp.
Determination of the commutation settings ..............192 Asynchronous motors: Extension of the controller structure ........... 192 Type specification plate data On the 2nd. wizard page of the Compax3 MotorManager, the type specification plate data must be entered. 192-120113 N08 C3I12T11 - December 2010...
Setting up Compax3 C3I12T11 Replacement switching diagram - data for a phase This data can be obtained from the manufacturer or be determined by measurement. Nominal phase voltage Stator leg resistance Leak reactance (for f=50Hz mains frequency) X1σ=2πfL1σ: Stator leakage inductance L1σ:...
Setting up Compax3 Parker EME Saturation behavior The saturation of the main field inductance can be considered with the help of the following characteristic. Activate the "consider saturation values" checkbox. /% v. L Hmax Pa[%] (Lhmax) z.B 160% 100% Pb[%] (Sbeg) / % v.
If the value of the rotor time constant is not known, it can be approximated automatically. Determination of the commutation settings On the last wizard page of the Compax3 MotorManager, the commutation settings (feedback direction reversal and commutation direction reversal) can be determined automatically.
Setting up Compax3 Parker EME 4.4.3.3 Automatic controller design In this chapter you can read about: Dynamics of a control ....................193 Cascade control ......................200 Rigidity .......................... 200 Automated controller design ..................202 Controller coefficients ....................204 Dynamics of a control In this chapter you can read about: Structure of a control .....................
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Setting up Compax3 C3I12T11 Stability problem in the high-frequency range: The "control structure" figure shows that the reverse effect in the control loop (negative feedback) is a prerequisite for the functioning of a control system. Due to the delay in signal transmission, the effect of the negative feedback is diminished or even compensated.
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Setting up Compax3 Parker EME P-TE - Symbol Κp,T W(t) X(t) Step response of a delay component Step response of a first order delay component with Kp=1 and TE=2.0s X t TE P-T E T: Tangent S: Input jerk P-TE: Output value of the P-TE component TE: Time constant of the P-TE component The definition of the delay time constant is displayed in the above figure.
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Setting up Compax3 C3I12T11 Determination of the control surface from the transmission behavior of a P-TE component. 1: Control surface of the approximated system 2: Control surface of the ideal P-T1 component The velocity of a dynamic system can also be described in the frequency range. In the frequency range, the system behavior is analyzed to sinusoidal inputs signals of different frequencies (frequency response).
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Setting up Compax3 Parker EME Frequency response of the P-TE component (value and phase) 0795 π ⋅ The cut-off frequency is the frequency where the input signal is attenuated by 3dB (-3dB attenuation). The phase shift between the output and the input is -45° at this frequency.
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W: Setpoint value X: Actual value Z: Disturbance variable In order to examine the disturbance and setpoint behavior, the Compax3 setup software offers 4 jerk functions. Test functions Test functions for the analysis of disturbance and setpoint behavior of the control...
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The feedforward signals work with calculated factors and contribute to an improved contour constancy due to the minimization of the following error. Compax3 servo controller structure Setpoint generator Feed Foward Control...
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The effects of the non-linearity for the superposed controllers can be reduced by the subordinate control loops. In the Compax3 servo drive, a triple cascade control is implemented with the following controllers - position controller, velocity controller and current controller. Cascade structure of Compax3...
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In order to simulate this load jerk electronically, a disturbance current jerk is fed to the Compax3 as a variable proportional to the disturbance torque at the velocity controller output. Electronic simulation of a disturbance torque jerk with the disturbance...
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Setting up Compax3 C3I12T11 Disturbance jerk response 1: Compensation torque of the controller 2: Simulated disturbance torque 3: Actual speed 4: Following error 5: Settling Time Correlation between the terms introduced The introduced terms: Stability Damping Velocity ...
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Setting up Compax3 Parker EME Please observe: Faulty motor and application parameters may lead under certain circumstances to instable controllers. The controller parameters are not directly available for the optimization. Instead, they can be changed with the aid of the following optimization parameters:...
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Setting up Compax3 C3I12T11 Controller coefficients In this chapter you can read about: Velocity Loop P Term ....................204 D-term of the KD velocity controller ................204 P-term KV position loop ....................204 Dependence of the controller coefficients from the optimization objects The controller coefficients are influenced by the optimization objects such as "stiffness"...
For the setup and optimization of the control loops, the optimization window is available. The Compax3 control functionality is divided into 2 sections, standard and advanced; the advanced functionality does however incorporate the entire standard functionality. The switching can be made in the optimization window.
(see on page 238) ! Complementary structure for load control (see on page 161). Compax3 controller structures (see on page 206, see on page 212, see on page 214). 192-120113 N08 C3I12T11 - December 2010...
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Setting up Compax3 Parker EME Symbol Description Proportional term signal is multiplied with K First order delay component (P-T1 term) Integration block (I-block) PI-block Kp,T Limitation block (signal limitation) Notch filter (band elimination filter) Addition block blue Optimization objects description...
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Setting up Compax3 C3I12T11 Limitation of the setpoint velocity Limitation of the setpoint velocity in the control signal sector of the position loop: This limitation value is calculated from the maximum mechanical velocity of the motor and the set value in the configuration in % of the nominal velocity. The smaller of the two values is used for the limitation.
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Minimal following error Improves the transient response Gives greater dynamic range with lower maximum current The Compax3 servo drive disposes of four feedforward measures (see in the standard cascade structure): Velocity Feed Forward Acceleration feed-forward ...
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Setting up Compax3 C3I12T11 Motion cycle without feedforward control Motion cycle with feedforward measures Velocity feedforward Velocity and acceleration feedforward Velocity, acceleration and current feedforward Velocity, acceleration , current and jerk feedforward 192-120113 N08 C3I12T11 - December 2010...
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Parker EME Control signal filter / filter of actual acceleration value The filters in the Compax3 firmware are implemented as P-T1 filters (first order deceleration component see chapter 0 (see on page 238, see on page 238, see on page 239).) The two "control signal filter (velocity loop)"...
Actual velocity 681.5 2120.1<125 µs unfiltered The framed objects are coupling objects for Compax3 - Compax3 coupling via HEDA. Please note that the corresponding controller components must be deactivated for the coupling: When coupling the velocity (O2219.14): O100.1 or O100.2=1063 (see object description) When coupling via current (O2220.2): O100.1 or O100.2=1031 (see object...
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(see on page 238) ! Complementary structure for load control (see on page 161). Compax3 controller structures (see on page 206, see on page 212, see on page 214). Symbol...
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(see on page 238) ! Complementary structure for load control (see on page 161). Compax3 controller structures (see on page 206, see on page 212, see on page 214). 192-120113 N08 C3I12T11 - December 2010...
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Setting up Compax3 Parker EME Symbol Description Proportional term signal is multiplied with K First order delay component (P-T1 term) Integration block (I-block) PI-block Kp,T Limitation block (signal limitation) Notch filter (band elimination filter) Addition block blue Optimization objects description...
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Setting up Compax3 C3I12T11 Optimization parameter Advanced Current controller The current controller works with a P component in the feedback; this results in very low overshoot. With the aid of object 2220.27 (Bit = “0”), it is possible to switch to P component in the forward path.
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If a second position feedback is available for the acquisition of the load position, the load control can be activated. For more detailed information on the load control see device help for T30/T40 devices in the setup chapter Compax3\\load control. Luenberg observer In this chapter you can read about: Introduction observer .....................
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Setting up Compax3 C3I12T11 efficient aid available to increase the signal quality. Increase in signal quality in the observer means that the noise components decrease, and the dynamics improve as the observed speed is feedforward-controlled undelayed by the current and is not just calculated delayed from the position signal using simple differentiation.
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Digital hall sensors are the most common aid to prevent this. Due to the mechanical design it is however impossible or very hard to integrate these sensors in some motors. The Compax3 automatic commutation function (in the F12 direct drive device) described below allows however to use incremental feedback systems without hall sensors.
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Quadrature current (torque forming) The automatic commutation function (AK) in Compax3 uses the position dependent sinusoidal torque course of permanently excited AC synchronous motors. If the motor windings are energized with DC voltage for instance, the motor develops a...
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Setting up Compax3 Parker EME Prerequisites for the automatic commutation A movement of the motor must be permitted. The movement actually occurring depends greatly on the motor (friction conditions) itself, as well as on the load moved (inertia). Applications requiring a motor brake, i.e. applications where active load torques ...
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Setting up Compax3 C3I12T11 Searching for the torque maxima (phase 1) If the sum of the actual and the estimated error angle is ±90° electrically, the motor torque is maximal for the provided current. If you gradually increase the provided motor current, the motor will, from a defined value on, surpass its friction torque and exceed a motion threshold defined by O2190.3:...
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Setting up Compax3 Parker EME Test for positive feedback (phase 3) Here it is verified, if the motor performs a motion in the expected positive direction in the event of positive current in the torque maximum. The same motion threshold (defined via O2190.3) as in phase 1 is valid.
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(e.g. by changing the masses involved), it is not sufficiently activated by the notch filter. Wrongly set notch filter In the Compax3, two notch filters which are independent of each other are implemented. Frequency response of the notch filter.
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Setting up Compax3 Parker EME Note: If this distance is too small, the stability of the control can be very negatively influenced! Bandwidth filter 1 (O2150.2) / bandwidth filter 2 (O2150.5) This defines the width of the notch filter. The value refers to the entire frequency band, where the attenuation of the filter is higher than (-)3dB.
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Setting up Compax3 C3I12T11 Current jerk response with the activated saturation characteristic line The parameterization of the characteristic line is made in the MotorManager. Note: In order to accept the changes in the MotorManager in the project, the entire configuration must be confirmed.
Setting up Compax3 Parker EME Friction compensation The activation of the friction compensation (end of the velocity loop) , n, O2200.24, Obj. 2200.20) Filter tracking error 688.14 Current & jerk feed-forward RMS 2100.2 Stiffness 2100.3 Damping 681.6 Speed 681.10 Setpoint Speed 2100.7 Velocity loop - "D"...
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Setting up Compax3 C3I12T11 Motion profile at jerk-controlled setpoint generation Position Velocity Acceleration Jerk The drive cannot move randomly through hard profiles, as certain physical limits exist for the acceleration ability due to the motor physics and the limitation of the control variable.
Setting up Compax3 Parker EME Time function and power density spectrum of Compax3 setpoint generator with different jerk settings Power density over the frequency The profile can be simply calculated and displayed for control purposes. External setpoint generation During external setpoint generation, the necessary feedforward signals are calculated from the external setpoint with the aid of numerical differentiation and final filtering.
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Setting up Compax3 C3I12T11 Main flow chart of the controller optimization Start Configuration of the application Optimization of the error and setpoint behavior Is a LCB actuator used? Default: 1. Switch on advanced mode 2. Set bandwidth of current control to 30% 3.
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Setting up Compax3 Parker EME Controller optimization disturbance and setpoint behavior (standard) In this chapter you can read about: Controller optimization standard ..................232 Controller optimization of toothed belt drive ..............233 192-120113 N08 C3I12T11 - December 2010...
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Setting up Compax3 C3I12T11 Controller optimization standard „Controller optimization standard “ Select speed jerk response in the setup window / tab “parameter), select the size of the jerk and define jerk. Respect the setpoint speed and the actual speed Setpoint speed...
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Setting up Compax3 Parker EME Controller optimization of toothed belt drive • The stiffness of a drive able to oscillate can be increased by using the D-component. If the D-component is too large, the control is destabilized. “Controller optimization toothed belt drive”...
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Setting up Compax3 C3I12T11 Controller optimization disturbance and setpoint behavior (advanced) In this chapter you can read about: Controller optimization Advanced .................. 235 Flow chart controller optimization of a direct drive ............236 Controller optimization guiding transmission behavior ............ 237...
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Setting up Compax3 Parker EME Controller optimization Advanced „Controller optimization Advanced“ Observer technology Observer time constant (Obj. 2120.1) >=125µs (the higher the value, the slower the observer) Select speed jerk response in the setup window / tab “parameter”, select the size of the jerk and specify the jerk.
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Setting up Compax3 C3I12T11 Flow chart controller optimization of a direct drive “Controller optimization direct drive” See chapters: -“Control measures for drives iinvolving friction” Is it a PowerRod? Default settings for PowerRod: Status controller with disturbance torque 1.) “following error filter” (Obj. 2200.24) = 1470µs -“Observer time constant”...
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Setting up Compax3 Parker EME Controller optimization guiding transmission behavior Controller optimization guiding behavior Specify travel parameters (20% of the final speed) and activate movement cycle Evaluation of the signals with the aid of the software oscilloscope : Recommendation(signals): 1.) Setpoint speed of setpoint generator (Obj. 681.4) 2.) Actual speed filtered (Obj.
Setting up Compax3 C3I12T11 4.4.4. Signal filtering with external command value In this chapter you can read about: Signal filtering for external setpoint specification and electronic gearbox ......238 Signal filtering for external setpoint specification and electronic cam ......239 The command signal read in from an external source (via HEDA or physical input) can be optimized via different filters.
Setting up Compax3 Parker EME Note: A setpoint jerk setpoint feedback is not required for external setpoint specification. The description of the objects can be found in the object list. 4.4.4.2 Signal filtering for external setpoint specification and...
The pre-setting of an analog input value is always made in addition to the physical analog input. The function of the inputs depends on the Compax3 device type; please refer to the respective online help or the manual. The input simulation is only possible if the connection with Compax3 is active and if the commissioning mode is deactivated! 4.4.5.1...
If the setup mode is left, the drive is deactivated and the das Steuerungsprogramm (IEC-Programm) is re-activated. Note: The parameters of the commissioning window are saved with the project and are loaded into Compax3 if the commissioning mode is activated (see explanation below). 192-120113 N08 C3I12T11 - December 2010...
Setting up Compax3 Parker EME 4.4.6.1 Motion objects in Compax3 The motion objects in Compax3 describe the active motion set. The motion objects can be influenced via different interfaces. The following table describes the correlations: Source active motion objects Compax3 device ==>...
Setting up Compax3 C3I12T11 4.4.7. Load identification In this chapter you can read about: Principle .........................244 Boundary conditions ......................244 Process of the automatic determination of the load characteristic value (load identification)245 Tips ..........................246 Automatic determination of the load characteristic value: of the mass moment of inertia with rotary systems ...
Setting up Compax3 Parker EME 4.4.7.3 Process of the automatic determination of the load characteristic value (load identification) Please click on "unknown: default values are used" in the configuration wizard in the "External moment of inertia" window. After the configuration download, you can enter directly, that the optimization ...
Setting up Compax3 C3I12T11 4.4.7.4 Tips Problem Measures Speed too low Increase maximum speed and adapt travel (with reverse operation) range* Speed too low Increase maximum speed (with continuous operation) Test movement missing A test movement is important for drives with high friction or with mechanical slack points (play).
Setting up Compax3 Parker EME 4.4.8. Alignment of the analog inputs In this chapter you can read about: Offset alignment ......................247 Gain alignment .......................247 Signal processing of the analog inputs ................248 There are two possibilities to align the analog inputs in the optimization window: Wizard-guided under commissioning: Commissioning functions (click on the ...
Setting up Compax3 C3I12T11 4.4.8.3 Signal processing of the analog inputs Precise interpolation config 685.3 Analog 0 X11/9 + Actual value monitoring X11/11- 170.3 170.4 170.2 685.4 Analog 1 X11/10+ Actual value monitoring X11/2- 171.3 171.4 171.2 B: Continuative structure image (see on page 238)
The function range of the ServoSignalAnalyzer is divided into 2 units: Analysis in the time range This part of the function is freely available within the Compax3 ServoManager. The Compax3 ServoManager is part of the Compax3 servo drive delivery range.
individual parts of the control as well as of the control path These functions are available in the Compax3 ServoManager after the activation (see on page 251) with the aid of a system-dependent key. You do not require expensive and complex measurement equipment -> a...
Installation enable of the ServoSignalAnalyzer In this chapter you can read about: Prerequisites ......................... 251 Installation ........................251 Activation........................251 Prerequisites Compax3 with up-to-date controller board (CTP 17) Firmware version R06-0 installed Installation Execution of the C3 ServoManager Setup (on CD) ...
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Acknowledge with OK and enter the key, which is on your clipboard, into an e- mail, which you please send to eme.ssalicence@parker.com (mailto:eme.ssalicence@parker.com). After receipt of the reply, copy the attached file "C3_SSA.KEY" into the C3 ...
Setting up Compax3 Parker EME 4.4.9.4 Analyses in the time range Selection and parameterization of the desired analysis function Exemplary step function step Value = Step Size The following functions are available: 192-120113 N08 C3I12T11 - December 2010...
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Setting up Compax3 C3I12T11 Position demand value step: For analysis of the demand value behavior of the position control Step value < (admissible motion range / 2) => even a 100% overshoot does not incite an error message Speed demand value step: For analysis of the demand value behavior of the...
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Setting up Compax3 Parker EME The motion range monitoring is especially important during current step responses, as position as well as speed control are deactivated during the measurement. Max permitted speed When exceeding this value, an error is triggered, the controller decelerates and reports an error.
Setting up Compax3 C3I12T11 4.4.9.5 Measurement of frequency spectra In this chapter you can read about: Functionality of the measurement .................. 256 Leak effect and windowing .................... 257 Please note that you require a license key (see on page 251, see on page 249)
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Setting up Compax3 Parker EME Leak effect and windowing If frequencies not corresponding to the frequency resolution are present in the analyzed spectrum, the so-called leak effect can be caused. Display of the leak effect with the aid of a 16 point discrete Fourier transformation...
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Setting up Compax3 C3I12T11 Sine at 204Hz ∆f=8Hz / f0=204Hz = 25.5⋅∆f / frequency does not correspond to the frequency resolution! The sine frequency has only minimally changed, due to which it does, however, no longer match the frequency resolution (204Hz/8Hz=25.5) => leak effect...
Setting up Compax3 Parker EME 4.4.9.6 Measurement of frequency responses In this chapter you can read about: Safety instructions concerning the frequency response measurement ......259 Functionality of the measurement .................. 259 Open/Closed Loop frequency response measurement ..........261 Excitation Signal ......................262 Non-linearities and their effects ..................
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Setting up Compax3 C3I12T11 In general, the analysis of the dynamic behavior of a system is made by analyzing the input and output signals. If you transform the input signal as well as the output signal of a system into the range (Fourier transformation) and then divide the output signal by the input signal, you get the complex frequency response of the system.
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Setting up Compax3 Parker EME Open/Closed Loop frequency response measurement In order to be able to analyze the transmission behavior of subordinate systems (such as for example speed control, current control or mechanical system), the influence of the superposed controls on the measurement must be avoided.
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Setting up Compax3 C3I12T11 Excitation Signal In order to be able to analyze the behavior of the system at individual frequencies, it is necessary that these frequencies can be measured in the input signal as well as in the output signal. For this, a signal generator excites all frequencies to be measured.
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Setting up Compax3 Parker EME Non-linearities and their effects In this chapter you can read about: Attenuation of the excitation amplitude ................263 Shifting the working point into a linear range ..............264 Non-linearities in mechanical systems are for example due to friction, backlash or position-dependent transmissions (cams and crankshaft drives).
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Setting up Compax3 C3I12T11 The signal range is reduced so that approximately linear conditions are valid. The results of the measurement will then display the dynamic behavior at the working point. Example cam drive: If the drive moves considerably (e.g. 180°) during the measurement, the behavior of the system will change greatly over this range =>...
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Setting up Compax3 Parker EME : Speed of the test movement test move : Speed of the excitation signal stimulation static friction: Static friction Example backlash: (for example in gearboxes) Here, non-linearities are caused, if the tooth edges will turn from one side to the other during measurement.
Setting up Compax3 C3I12T11 4.4.9.7 Overview of the user interface In this chapter you can read about: Selection of the signal or system to be measured............266 Frequency settings ......................271 Speed control ........................ 271 Other settings ........................ 273 Operating and status field ....................
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Setting up Compax3 Parker EME Current control Closed current control Shows the dynamic behavior of the closed current control. => How a signal on the current demand value is transmitted to the current actual value. (response) Signal Frequency generator response...
Setting up Compax3 C3I12T11 Mechanical system Current to velocity Shows the dynamic behavior between the measured current actual value and the velocity actual value Signal Frequency generator response measurement f: disturbance torque desired Position Velocity Current actual 2*Pi*J position controller...
Setting up Compax3 Parker EME Application: for the analysis of the dynamic behavior of the mechanic system Position control Closed position control Shows the dynamic behavior of the closed position control. => How a signal on the position demand value is transmitted to the position actual value.
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Setting up Compax3 C3I12T11 Signal generator Signal Generator Position controller Lageregler actual position Lageistwert desired position Lagesollwert Velocity controller Geschwindigkeitsregler actual velocity Geschwindigkeitsistwert Current controller Stromregler actual current Stromistwert current controlled system Stromregelstrecke f: disturbance torque Störmoment velocity controlled system...
Setting up Compax3 Parker EME Frequency settings (1) start frequency This is the smallest frequency at which is still measured. During the measurement of frequency spectrum and noise frequency response this results automatically from the bandwidth and is only displayed as an information.
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Setting up Compax3 C3I12T11 Application: During the optimization of the velocity control for verification For the design of superposed controllers. Open velocity control Shows the dynamic behavior of all components in the velocity control loop, but without closing it.
Setting up Compax3 Parker EME Signal generator Signal Generator Position controller Lageregler actual position Lageistwert desired position Lagesollwert Velocity controller Geschwindigkeitsregler actual velocity Geschwindigkeitsistwert Current controller Stromregler actual current Stromistwert current controlled system Stromregelstrecke f: disturbance torque Störmoment velocity controlled system...
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Setting up Compax3 C3I12T11 Non cumulated measurement (a & d) The measured data are displayed directly. This is especially suitable if you wish to analyze the effects of changes on the measurement results directly and promptly. The disadvantage is however a smaller noise distance (quality) and an increased sensitiveness of the measurement towards unique disturbances.
Setting up Compax3 Parker EME Cascade diagram (c) Frequency spectra are displayed subject to time. The information on the value of the signal is color-coded. Cascade diagrams of the velocity signal during an acceleration process This kind of display is suitable for the analysis of temporal changes in the measured spectrum.
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Setting up Compax3 C3I12T11 (4) status of the activity of the different partitions of the measurement a: Registration of the measurement in the controller b: Upload of the measurement from the controller to the PC c: Processing the measurement in the PC...
Setting up Compax3 Parker EME Display of the measurement result Frequency spectra Bode diagrams: Value and phase 192-120113 N08 C3I12T11 - December 2010...
Setting up Compax3 C3I12T11 By clicking with the left mouse button on the legend, this can be shifted by 90°. By clicking on the color bar, the color of the respective graph can be modified. Cascade diagrams By clicking with the left mouse button on the color scale, you can change between autoscale mode and fixscale mode.
Setting up Compax3 Parker EME 4.4.9.8 Basics of frequency response measurement In this chapter you can read about: Distinction between signals and systems ............... 279 Linear Systems (LTI System) ..................280 Mechanical system ......................281 Resonance points and their causes ................282 In the drive and control technology, the display of signals and systems in the frequency range is often the best possibility to solve different tasks.
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Setting up Compax3 C3I12T11 Linear Systems (LTI System) Further explanations are based on the concept of so-called linear systems. This means that doubling the input value means that the portion of the output value influenced by it is also doubled. This, for instance, is not the case in the event of influence due to limitations, friction and backlash.
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Setting up Compax3 Parker EME The frequency response shows the amplification (value) and the phase shift (phase), which a signal is submitted to when passing through a system. The displayed bode diagram allows the following conclusions: If a sine with 60Hz and an amplitude of 1A is present at the input, a sine delayed by 94°...
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Setting up Compax3 C3I12T11 Resonance points and their causes In this chapter you can read about: Rotary two mass system ....................282 Linear two mass system ....................283 Toothed belt drive as two mass system ................. 284 Mechanical system with a resonance point...
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Setting up Compax3 Parker EME Calculation of the resonance frequencies in the rotary system with a hollow shaft as elastic coupling element π π ⋅ ⋅ ⋅ ⋅ − ∫ ⋅ ⋅ ⋅ ⋅...
Setting up Compax3 C3I12T11 Toothed belt drive as two mass system Motor bewegte Masse Getriebe Zahnriemen Masse Achse Antriebszahnrad In toothed belt drives, the toothed belt is the elastic coupling element. Its rigidity depends directly on the lengths I1 and I2 and changes in dependence of the position of the moved mass.
ProfileViewer for the optimization of the motion profile In this chapter you can read about: Mode 1: Time and maximum values are deduced from Compax3 input values ....285 Mode 2: Compax3 input values are deduced from times and maximum values ....286 You will find the ProfilViewer in the Compax3 ServoManager under the "Tools"...
Setting up Compax3 C3I12T11 4.4.10.2 Mode 2: Compax3 input values are deduced from times and maximum values A jerk-limited motion profile is calculated from the positioning time and the maximum speed / acceleration As a result you will get, besides a graphical display, the following characteristic ...
Parker EME 4.4.11. Turning the motor holding brake on and off Compax3 controls the holding brake of the motor and the power output stage. The time behavior can be set. Application: With an axis that is subject to momentum when it is halted (e. g. for a z-axis) the drive can be switched on and off such that no movement of the load takes place.
Control via RS232 / RS485 / USB C3I12T11 5. Control via RS232 / RS485 / USB In this chapter you can read about: Status diagram ......................289 I/O assignment, control word and status word with control via COM port ....... 290 Examples include: Control via COM port ................
Control via RS232 / RS485 / USB Parker EME Status diagram Status diagram for control via RS232 / RS485 Error ERROR Power OFF CW = xxxx xxxx xxxx xxx0 CW = xxxx xxxx xxxx xxx1 STOP with break Homing CW = x1x x xxxx xxxx 0011...
Control via RS232 / RS485 / USB C3I12T11 Status values: Description ERROR Error, drive currentless Power OFF Drive currentless and ready to operate Manual operation; Manual+, Manual- possible Homing Machine zero run, status is exited automatically after the position 0 has been approached Standstill Drive stationary with current with setpoint value = 0...
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Limit switch 2 Machine zero initiator GND24V All inputs and outputs have 24V level. Maximum capacitive loading of the outputs: 30nF (max. 2 Compax3 inputs can be connected) Input-/Output extension (see on page 134) Optimization The display of the digital inputs in the optimization window of the C3 ServoManager...
Control via RS232 / RS485 / USB C3I12T11 5.2.2. Control word Structure of the control word (object 1100.3) Function Corresponds to * Bit0 Quit (edge) / energize axis I0: X12/6 Bit1 No Stop I1: X12/7 Bit2 JOG + I2: X12/8 Bit3 JOG - I3: X12/9...
Control via RS232 / RS485 / USB Parker EME 5.2.3. Status word 1 & 2 Structure of the state word 1 (object 1000.3) Description Corresponds to * Bit0 X12/6 Bit1 X12/7 Bit2 X12/8 Bit3 X12/9 Bit4 X12/10 Bit5 X12/11 Bit6...
Control via RS232 / RS485 / USB C3I12T11 Examples include: Control via COM port Control via COM port is executed via the control word (object 1100.3) and the status word (object 1000.3). These examples are based on the ASCII record, they may, however, also be ...
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The address of the set executed last can be read out via status word2 object 1000.4: o1000.4 Description of the set table The set table can be written in either via the Compax3 ServoManager or directly via the COM port. Example: Entry of a motion set in set 5.
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Control via RS232 / RS485 / USB C3I12T11 Absolute positioning on position 234,54 Velocity 21,4 Acceleration 200 Deceleration 500 Jerk maximum 10000 Programmable status bits: PSB2 must remain unchanged PSB1 = 1 and ...
Control via RS232 / RS485 / USB Parker EME Layout of the set table In this chapter you can read about: General layout of the table ..................... 297 Assignment of the different motion functions ..............297 Definition of the states of the programmable status bits (PSBs): ........298 The motion sets are memorized in an object table.
Modem MB-Connectline MDH 500 / MDH 504 ............... 305 C3 settings for RS485 two wire operation ..............306 C3 settings for RS485 four wire operation..............307 Overview of all possible communication modes between Compax3 devices and a 192-120113 N08 C3I12T11 - December 2010...
Control via RS232 / RS485 / USB Parker EME 5.5.1. PC <-> Compax3 (RS232) PC <-> Compax3 (RS232): Connections to a device 192-120113 N08 C3I12T11 - December 2010...
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Control via RS232 / RS485 / USB C3I12T11 192-120113 N08 C3I12T11 - December 2010...
Control via RS232 / RS485 / USB C3I12T11 5.5.3. PC <-> C3M device combination (USB) PC <-> C3M device combination 192-120113 N08 C3I12T11 - December 2010...
Control via RS232 / RS485 / USB Parker EME 5.5.4. USB-RS485 Moxa Uport 1130 adapter The serial UPort 1130 USB adapter offers a simple and comfortable method of connecting an RS-422 or RS-485 device to your laptop or PC. The UPort 1130 is connected to the USB port of your computer and complements your workstation with a DB9 RS-422/485 serial interface.
With the modems MDH500 and MDH504 manufactured by MB-Connectline, you can establish an independent connection. A virtual COM port is generated and the communication with the PC as well as the Compax3 takes place via RS232 or RS485. It is not necessary to make any modem settings on the Compax3.
Control via RS232 / RS485 / USB C3I12T11 5.5.7. C3 settings for RS485 two wire operation C3 ServoManager RS485 wizard settings: download with configuration in RS232 mode°! Communication settings C3S/C3M: Object Function Value 810.1 Protocol 16 (two wire) 810.2 Baud rate 115200 810.3 NodeAddress...
Control via RS232 / RS485 / USB Parker EME 5.5.8. C3 settings for RS485 four wire operation C3 ServoManager RS485 wizard settings: download with configuration in RS232 mode Communication settings C3S/C3M: Object Function Value 810.1 Protocol 0 (4 wire) 810.2...
ASCII - record ........................ 309 Binary record ......................... 310 You can communicate with Compax3 in order to read or write objects via plug X10 ( or X3 on the mains module of Compax3M) on the front via a COM port (max. 32 nodes).
Control via RS232 / RS485 / USB Parker EME 5.6.2. ASCII - record The general layout of a command string for Compax3 is as follows: [Adr] command CR RS232: no address RS485: Compax3 address in the range 0 ... 99 Address settings can be made in the C3 ServoManager under "RS485 settings"...
The block securing (CRC16) is made via the CCITT table algorithm for all characters. After receiving the start code, the timeout monitoring is activated in order to avoid that Compax3 waits in vain for further codes (e.g. connection interrupted) The 192-120113 N08 C3I12T11 - December 2010...
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0x.. 0x.. Answer from Compax3 if access to the object was denied (e.g. function cannot be executed at that point in time or object has no reading access). The error no. is coded according to the DriveCom profile resp. the CiA Device Profile DSP 402.
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This function is called up for each Byte (Character) of the telegram. The result forms the last two bytes of the telegram Compax3 checks the CRC value on receipt and reports CRC error in the case of a deviation. Function...
The function setup mode as well as the ROLL mode of the oscilloscope are not available for remote diagnosis! It is not recommended to use the logic analyzer in the Compax3 IEC61131-3 debugger due to the limited bandwidth. Requirements: For modem operation, a direct and stable telephone connection is required.
ATE0 cr ATQ1 cr Hyper- Compax3.ini terminal The green part of the drawing shows the proceeding for Compax3 release versions < R5-0! The proceeding for Compax3 release versions < R5-0 is described in an application example (.../modem/C3_Appl_A1016_language.pdf on the Compax3 CD).
If a configuration download is interrupted, the original settings in the non volatile memory of the Compax3 are still available. You have to finish the communication on the PC side and to reset the Compax3 via the 24V supply before you can start a new trial.
Control via RS232 / RS485 / USB C3I12T11 5.7.4. Recommendations for preparing the modem operation Preparations: Settings in Compax3 under "configure communication: Modem settings": Modem initialization: "ON" Modem initialization after Power On: "ON" Modem check: "ON" ...
Compax3 - Objects Parker EME 6. Compax3 - Objects In this chapter you can read about: Object overview I12 T11 ....................317 Detailed object list ......................320 Object overview I12 T11 Object- Object name Object 170.2 C3.AnalogInput0_Gain Gain analog input 0 170.4...
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Compax3 - Objects C3I12T11 Object- Object name Object 688.1 C3.StatusCurrent_Reference Status of setpoint current RMS (torque forming) 688.18 C3.StatusCurrent_ReferenceDINT Target current r.m.s. 681.6 C3.StatusSpeed_Error Status control deviation of speed 681.11 C3.StatusSpeed_FeedForwardSpeed Status speed feed forward 681.21 C3.StatusSpeed_LoadControlFiltered Speed of the load feedback (filtered) 2210.17...
Compax3 - Objects C3I12T11 Object- Object name Object 3300.9 C3Plus.TouchProbe_IgnoreZone_End End of the ignore zone 3300.8 C3Plus.TouchProbe_IgnoreZone_Start Beginning of the ignore zone Time constant tracking filter HEDA-process 2109.1 C3Plus.TrackingfilterHEDA_TRFSpeed position 1152.20 C3Plus.RegMove_ParametersModified Status RegMove 688.17 C3Plus.StatusCurrent_FieldWeakeningFactor Reciprocal of the field weakening factor FF 670.4...
Status values Parker EME 7. Status values In this chapter you can read about: D/A-Monitor ........................321 Status values ......................... 321 A list of the status values supports you in optimization and commissioning. Open the optimization function in the C3 ServoManager (double-click on...
Error C3I12T11 8. Error Standard error reactions: Reaction 2: Downramp with "de-energize" then apply brake (see on page 287) and finally de-energize. For errors with standard reaction 2 the error reaction can be changed (see on page 151). Reaction 5: deenergize immediately (without ramps), apply brake. Caution! A Z-axis may drop down due to the brake delay times Most pending errors can be acknowledged with Quit! The following errors must be acknowledged with Power on:...
MH / SMH motors (cable chain compatible) for EnDat 2.1 for MH / SMH motors (cable chain compatible) ..Encoder – Compax3 ..for LXR linear motors (cable chain compatible) ..for BLMA linear motors (cable chain compatible)
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Order code Parker EME Order Code braking resistors for C3S063V2 or C3S075V4 56Ω / 0.18kW cont. for C3S075V4 56Ω / 0.57kW cont. for C3S025V2 or C3S038V4 100Ω / 60W cont. for C3S150V4 47Ω / 0.57kW cont. 4/01:15Ω / 0.57kW cont.
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Compax3H adapter cable SSK01 (length 15cm, delivered with the device) Compax3H X10 RS232 connection control Programming interface (delivered with the device) Bus terminal connector (for the 1st and last Compax3 in the HEDA Bus/or multi-axis system) ..
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Length A (Pop - 1. Compax3) variable (the last two numbers according to the length code for cable, for example SSK27/nn/01) Length B (1. Compax3 - 2. Compax3 - ... - n. Compax3) fixed 50 cm (only if there is more than 1 Compax3, i.e. nn greater than 01)
Compax3 Accessories C3I12T11 10. Compax3 Accessories In this chapter you can read about: Parker servo motors ...................... 328 EMC measures ......................331 Connections to the motor ....................339 External braking resistors ....................345 Condenser module C4 ....................359 Operator control module BDM ..................360 EAM06: Terminal block for inputs and outputs ...............
Parker EME 10.1.1.1 Transmitter systems for direct drives The Feedback option F12 makes it possible to operate linear motors as well as torque motors. Compax3 supports the following transmitter systems: Special encoder systems for direct Option F12 drives Sine-Cosine signal (max. 5Vss*; typical ...
6m 10.1.1.3 Torque motors Parker offers you an extensive range of torque motors that can be adapted to your application. Please contact us for information. Additional information can be found on the Internet http://www.parker-eme.com in the direct drives section.
Compax3 Accessories Parker EME 10.2 EMC measures In this chapter you can read about: Mains filter ........................331 Motor output filter ......................336 Mains filters ........................338 10.2.1. Mains filter For radio disturbance suppression and for complying with the emission limit values...
Compax3 Accessories C3I12T11 10.2.1.5 Mains filter NFI03/01& NFI03/03 for PSUP10D6 and PSUP20D6 Dimensional drawing: Bottom view Side view Front view Coined Earthing Symbol on both sides Top view Line Terminals Load Terminals Label Filter type Weight GND(I) Connection clamp NFI03/01...
Compax3 Accessories C3I12T11 10.2.2. Motor output filter In this chapter you can read about: Motor output filter MDR01/04 ..................336 Motor output filter MDR01/01 ..................336 Motor output filter MDR01/02 ..................337 Wiring of the motor output filter ..................337 We offer motor output filters for disturbance suppression when the motor connecting cables are long (>20m):...
Compax3 Accessories Parker EME 10.2.2.3 Motor output filter MDR01/02 up to 30A nominal motor current (1.1mH) Dimensional drawing: U1 V1 W1 + U2 V2 W2 + Weight: 5.8kg 10.2.2.4 Wiring of the motor output filter Compax3 Motor 192-120113 N08 C3I12T11 - December 2010...
Compax3 Accessories C3I12T11 10.2.3. Mains filters In this chapter you can read about: Mains filter for PSUP30 ....................338 Mains filters serve for reducing the low-frequency interferences on the mains side. 10.2.3.1 Mains filter for PSUP30 Required mains filter for the PSUP30: 0.45 mH / 55 A We offer the following mains filters: LCG-0055-0.45 mH (WxDxH: 180 mm x 140 mm x 157 mm;...
Compax3 Accessories Parker EME 10.3.4.1 Connection of terminal box MH145 & MH205 Terminal Assignment Phase U Phase V Phase W Protective earth terminal Brake (+ red for MH205) Brake (- blue for MH205) Additional designations can be found on the connection cable clamping board - motor (internal).
Compax3 Accessories C3I12T11 10.3.5. Encoder cable GBK23/..: Connection Compax3 - Encoder Pin 1 Compax3 (X11) Encoder Lötseite 2x0,14 solder side Lötseite / Crimpseite 2x0,14 2x0,14 2x0,5 Schirm auf Schirmanbindungselement Screen at screen contact 23 mm 2 mm 6 mm You can find the length code in the Order Code Accessories (see on page 324)
We recommend to use a thrust washer for the BRM13 and BRM14. Observe the instructions on the resistors (warning plate). Please note that the length of the supply cable must not exceed 2m! Ballast resistors for Compax3 Ballast resistor (see on page Device...
Permissible braking pulse power: BRM13/01 with PSUP10D6 ........355 Permissible braking pulse power: BRM14/01 with PSUP10D6 ........355 The diagrams show the permissible braking pulse powers of the braking resistors in operation with the assigned Compax3. 192-120113 N08 C3I12T11 - December 2010...
Compax3 Accessories Parker EME 10.4.1.1 Calculation of the BRM cooling time BRM04/01 (230V_3AC) 10000 F=20 F=10 F=0.5 1000 Braking time [s] F = Factor Cooling time = F * braking time Example 1: For a braking time of 1s, a braking power of 1kW is required. The Diagram shows the following: The required values can be found in the range between characteristic F = 0.5 and...
Displays and changing of values. Display of Compax3 messages. Duplication of device properties and IEC61131-3 program to another Compax3 with identical hardware. Additional information can be found int he BDM manual This can be found on the ...
I/Os with luminous indicator for X12, X22 The terminal block EAM06/.. can be used to route the Compax3 plug connector X11 or X12 for further wiring to a terminal strip and to a Sub-D plug connector. Via a supporting rail (Design: ) the terminal unit can be attached to a mounting rail in the switch cabinet.
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Compax3 Accessories C3I12T11 Cable plan SSK23/..: X11 to EAM 06/01 Compax3 I/O Modul Pin 1 Pin 1 Lötseite solder side Lötseite GYPK GYPK RDBU RDBU WHGN WHGN BNGN BNGN WHYE WHYE YEBN YEBN WHGY WHGY GYBN GYBN 23 mm 2 mm 6 mm Cable plan SSK24/..: X12 to EAM 06/xx...
Compax3H adapter cable SSK01 (length 15cm, delivered with the device) Compax3H X10 RS232 connection control Programming interface (delivered with the device) Bus terminal connector (for the 1st and last Compax3 in the HEDA Bus/or multi-axis system) ..
Length A (Pop - 1. Compax3) variable (the last two numbers according to the length code for cable, for example SSK27/nn/01) Length B (1. Compax3 - 2. Compax3 - ... - n. Compax3) fixed 50 cm (only if there is more than 1 Compax3, i.e. nn greater than 01)
2 mm 6 mm You can find the length code in the Order Code Accessories (see on page 324) Compax3 HEDA Compax3 HEDA or PC C3powerPLmC Compax3 I30 Compax3 I30 or C3M-multi axis communication Profinet, EtherCAT, Ethernet Powerlink...
Compax3 Accessories Parker EME 10.8.6. Modem cable SSK31 SSK31/.. Pin 1 Pin 1 Lötseite Lötseite Compax3 (X10) solder side solder side Modem Schirm großflächig auf Gehäuse legen Schirm großflächig auf Gehäuse legen Place sheath over large area of housing Place sheath over large area of housing brücken (Litze 0,25)
Option M10 = HEDA (M11) & I/Os (M12) ..............371 10.9.1. Input/output option M12 An optional input/output extension is available for Compax3. This option is named M12 (or M10: with HEDA) and offers 8 digital 24V inputs and 4 digital outputs on X22.
Compax3 Accessories Parker EME Input wiring of digital inputs Compax3 SPS/PLC 24VDC 24VDC X22/11 100KΩ 22KΩ X22/6 22KΩ 10nF 22KΩ 10KΩ X22/15 The circuit example is valid for all digital inputs! F1: Quick action electronic fuse; can be reset by switching the 24VDC supply off and on again.
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Compax3 Accessories C3I12T11 Function of the HEDA LEDs Green LED (left) HEDA module energized Red LED (right) Error in the receive area Possible causes: at the Master no slave sending back Wrong cabling Terminal plug is missing ...
Compax3 Accessories Parker EME Function of the HEDA LEDs Green LED (left) HEDA module energized Red LED (right) Error in the receive area Possible causes: at the Master no slave sending back Wrong cabling Terminal plug is missing ...
Technical Characteristics C3I12T11 11. Technical Characteristics Mains connection Compax3S0xxV2 1AC Controller type S025V2 S063V2 Supply voltage Single phase 230VAC/240VAC 80-253VAC / 50-60Hz Input current 6Arms 13Arms Maximum fuse rating per device 10 A (MCB miniature 16A (automatic circuit (=short circuit rating) circuit breaker, K breaker K) characteristic)
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Technical Characteristics Parker EME Mains connection PSUP10D6 Device type PSUP10 230V 400V 480V 230VAC ±10% 400VAC ±10% 480VAC ±10% Supply voltage 50-60Hz 50-60Hz 50-60Hz Rated voltage 3AC 230V 3AC 400V 3AC 480V Input current 22Arms 22Arms 18Arms Output voltage 325VDC ±10% 565VDC ±10%...
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Technical Characteristics C3I12T11 Mains connection Compax3HxxxV4 3*400VAC Device type Compax3 H050V4 H090V4 H125V4 H155V4 Three-phase 3*400VAC Supply voltage 350-528VAC / 50-60Hz Input current 66Arms 95Arms 143Arms 164Arms Output current 50Arms 90Arms 125Arms 155Arms Maximum fuse rating per 100A 160A 200A...
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Technical Characteristics Parker EME Output data Compax3S0xx at 1*230VAC/240VAC Controller type S025V2 S063V2 Output voltage 3x 0-240V 3x 0-240V Nominal output current 2.5Arms 6.3Arms Pulse current for 5s 5.5Arms 12.6Arms Power 1kVA 2.5kVA Switching frequency 16kHz 16kHz Power loss for In...
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Technical Characteristics C3I12T11 Output data Compax3Mxxx at 3*230VAC Device type Compax3 M050D6 M100D6 M150D6 M300D6 Input voltage 325VDC ±10% Output voltage 3x 0-230V (0...500Hz) Nominal output current 5Arms 10Arms 15Arms 30Arms Pulse current for 5s* 10Arms 20Arms 30Arms 60Arms Power...
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Technical Characteristics Parker EME Output data Compax3Hxxx at 3*400VAC Controller type H050V4 H090V4 H125V4 H155V4 Output voltage 3x 0-400V Nominal output current 50Arms 90Arms 125Arms 155Arms Pulse current for 5s * 75Arms 135Arms 187.5Arms 232.5Arms Power 35kVA 62kVA 86kVA 107kVA...
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Technical Characteristics C3I12T11 Resulting nominal and peak currents depending on the switching frequency Compax3S0xxV2 at 1*230VAC/240VAC Switching S025V2 S063V2 frequency* 16kHz 2.5A 6,3A 5.5A 12,6A (<5s) peak 32kHz 2.5A 5.5A (<5s) 5.5A 12,6A peak Compax3S1xxV2 at 3*230VAC/240VAC Switching S100V2 S150V2 frequency* 8kHz (<5s)
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Technical Characteristics Parker EME Resulting nominal and peak currents depending on the switching frequency Compax3MxxxD6 at 3*400VAC Switching M050D6 M100D6 M150D6 M300D6 frequency* 8kHz (<5s) 10A peak 16kHz 3.8A 7.5A (<5s) 7.5A peak 32kHz 2.5A 3.8A (<5s) 5A 7.5A peak...
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Technical Characteristics Parker EME Special encoder systems for direct Option F12 drives Sine-Cosine signal (max. 5Vss*; typical Analog hall sensors 1Vss) 90° offset U-V signal (max. 5Vss*; typical 1Vss) 120° offset. Sine-Cosine (max. 5Vss*; typical 1Vss) Encoder (max.
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60 ... 1000 60 ... 1000 rating 100W Maximum continuous current Braking operation Compax3MxxxD6 (axis controller) Device type M050 M100 M150 M300 Compax3 Capacity/ 110µF/ 220µF/ 220µF/ 440µF/ storable energy 18Ws at 400V 37Ws at 400V 37Ws at 400V 74Ws at 400V...
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Technical Characteristics Parker EME Ballast resistors for Compax3 Ballast resistor (see on page Device Rated output 345) BRM08/01 (100Ω) Compax3S025V2 60 W Compax3S015V4 Compax3S038V4 BRM05/01 (56Ω) Compax3S063V2 180 W Compax3S075V4 BRM05/02 (56Ω) Compax3S075V4 570 W BRM10/01 (47Ω) Compax3S150V4 570 W BRM10/02 (470Ω)
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Technical Characteristics C3I12T11 Size / weight Compax3S Controller type Dimensions Weight [kg] HxWxD [mm] Compax3S025V2 191 x 84 x 172 Compax3S063V2 191 x 100 x 172 Compax3S015V4 248 x 84 x 172 Compax3S100V2 248 x 115 x 172 Compax3S150V2 248 x 158 x 172 Compax3S038V4 248 x 100 x 172 Compax3S075V4...
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Technical Characteristics Parker EME Safety technology Compax3S Safe torque-off in accordance with EN For implementation of the “protection ISO 13849: 2008, Category 3, PL d/e against unexpected start-up” function Certified. described in EN1037. Test mark IFA 1003004 Please note the circuitry examples (see ...
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Technical Characteristics C3I12T11 UL certification for Compax3S conform to UL: according to UL508C Certified E-File_No.: E235342 The UL certification is documented by a "UL" logo on the device (type specification plate). “UL” logo: UL-approval for PSUP/Compax3M conform to UL: according to UL508C ...
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Technical Characteristics Parker EME Cooling Compax3S and Compax3H Cooling mode: C3S025V2 ... S150V4: Convection C3S300V4 & C3H: Forced air ventilation with fan in the heat dissipator ³ Air flow rate:459m /h (C3H) Supply: C3S300V4, C3H050, C3H090 internal C3H125, C3H155 external 220/240VAC: 140W, 2.5µF, Stator - 62Ω...
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Technical Characteristics C3I12T11 EC directives and applied harmonized EC norms EC low voltage directive EN 61800-5-1, Standard for electric power 2006/95/EG drives with settable speed; requirements to electric safety EN 60664-1, isolation coordinates for electrical equipment in low-voltage systems EN 60204-1, machinery norm partly applied EC-EMC-directive EN 61800-3, EMC standard 2004/108/EC...
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Technical Characteristics Parker EME Functions Motion control via I/Os (Option M10 or up to 31 motion sets possible with the M12 required) or via RS232 / RS485 following functions. Absolute positioning Relative positioning Electronic Gearbox (Gearing) ...
Bandwidth filter 1 (O2150.2) / bandwidth filter 2 Commutation settings of the automatic (O2150.5) • 225 commutation • 219 Basic structure of the control with Compax3 • Compax3 communication variants • 298 Compax3 - Objects • 317 Basics of frequency response measurement •...
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Index Parker EME Conditions of utilization for the STO function Correlation between the terms introduced • with Compax3M • 89 Conditions of utilization for UL certification Course of the automatic commutation function Compax3H • 24 • 221 Conditions of utilization for UL certification Current (Torque) Limit •...
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(for direct drives) • 139 Frequency settings • 271 Encoder cable • 344 Friction compensation • 227 Encoder coupling of 2 Compax3 axes • 366 Front connector • 42 Encoder simulation • 139 Function principle of the automatic EnDat cable • 342 commutation with movement •...
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Mass inertia • 177 Motion objects in Compax3 • 243 Maximum operating speed • 133 Motion profile at jerk-controlled setpoint Meaning of the status LEDs - Compax3 axis generation • 228 controller • 28 Motion set • 243 Meaning of the status LEDs - PSUP (mains Motor / Motor brake (C3S connector X3) •...
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PC - PSUP (Mains module) • 62 Mounting and dimensions PC <-> C3M device combination (USB) • 302 PSUP10/C3M050D6, C3M100D6, PC <-> Compax3 (RS232) • 299 C3M150D6 • 72 PC <-> Compax3 (RS485) • 301 Mounting and dimensions Permissible braking pulse power PSUP20/PSUP30/C3M300D6 •...
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Setting the axis function • 63 Reaction times • 135 Setting the time basis XDIV • 167 Recommendations for preparing the modem Setting up Compax3 • 97 operation • 316 Settings for channels 1..4 • 168 Reduction of the current ripple • 186 Setup and optimization of the control •...
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X2 • 36 Temperature switch PSUP (mains module) • X3 • 34 X4 • 33 Test commissioning of a Compax3 axis • 99 Test functions • 198 The calculation of the physically possible acceleration • 228 Time frame signal source master • 157...