Page 1 High Speed Adhesive Dispenser BD30S Operating Instructions K X F - 2 9 3 C Model No. Operating Manual (Engineers) Thank you for purchasing BD30S, the high speed adhesive dispenser. Before placing the machine in service, be sure to read the instruction manual for proper usage.
Page 3 WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE. The machine may be operated improperly and injure you. Either carry out training by yourself, or consult the manufacturer. M11E 293C-E-EMA00-B01-00 Page 3...
Page 4 ORGANIZATION OF MANUALS 4 manuals are attached to this machine. They are classified into 4 types. Use each manual according to the working purpose and person in charge. The production data of the line including this machine are programmed on PT. Refer to the instruction manuals accompanied with PT.
Page 5 Operating Manual Operating Manual O N S C A U T I Y P R E For Engineers M E N T S A F E T E Q U I P N E O F O U T L I T I O N O P E R A N B O A R D...
Page 6: Table Of Contents
SAFETY PRECAUTIONS ..........9 OUTLINE OF EQUIPMENT Chapter Characteristics of Machine ................. 1-2 1-1-1 High-speed and High Accuracy Dispensing ............1-2 1-1-2 High Quality Dispensing ..................1-2 1-1-3 Improved Operating Efficiency ................1-3 1-1-4 Improved Operation .................... 1-4 Movement Principles .................. 1-6 Specifications of Equipment ...............
Page 7 DATA MODIFICATION Chapter Data Modification Menu ................4-2 PCB Data ....................4-3 Board Recognition Data ................4-4 4-3-1 Selecting REF .....................4-5 4-3-2 Evolution Data .....................4-6 Dispensing Code Data ................4-7 4-4-1 Multi-point Data ....................4-8 Head Data ....................4-9 4-5-1 Priming Shot Data .....................
Page 8 6-2-5 Loading the Recognition Data ................6-14 6-2-6 Deleting Data ....................6-15 6-2-7 Initializing the Floppy Disk ................. 6-16 MACHINE ADJUSTMENT Chapter Conveyor Width Adjustment ............... 7-2 PCB Transfer ....................7-3 Heads ......................7-4 Input Check ....................7-5 Output Check....................7-6 Axis Information ..................
Page 9 SAFETY PRECAUTIONS Be sure to observe The precautions that must be observed in order to prevent injury to the user or another person, or damage to property, are as follows. The degree of danger or injury resulting from incorrect use due to the failure to read an indication is classified and described as follows.
Page 10 SAFETY PRECAUTIONS Be sure to observe WARNING Follow the warning indication. This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or damage to property. Danger labels The following warning labels are pasted on this machine.
Page 11 SAFETY PRECAUTIONS Be sure to observe Warning labels The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Label part No.
Page 12 SAFETY PRECAUTIONS Be sure to observe WARNING Warning labels The following warning labels are pasted on this machine. Follow the instructions on each label. If a label has come off, put a new one on a proper position. To order a label from the manufacturer, refer to PARTS LIST. Label part No.
Page 13 SAFETY PRECAUTIONS Be sure to observe WARNING If you sense any danger or abnormality, press an emergency stop button to stop the machine. If you continue to operate the machine in a dangerous or abnormal state, a breakdown or an accident will occur.
Page 14 SAFETY PRECAUTIONS Be sure to observe WARNING Observe the following items before placing your hand or other part of your body in an active part of the machine in order to feed production material, change machine set-up, or adjust machine settings. You may be injured if the machine is actuated.
Page 15 SAFETY PRECAUTIONS Be sure to observe DANGER 293C-E-EMA00-A03-01 Page 15...
Page 16 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT PLACE ANY TAKE CARE NOT TO PINCH YOUR HANDS OBJECTS WHICH OR FINGERS. CARRY ELECTRIC CURRENT INSIDE THE ELECTRICAL EQUIP- MENTS. You will have serious injury if your hands or fingers are caught in the conveyors during There is a risk of electric shock manual (or automatic) width...
Page 17 SAFETY PRECAUTIONS Be sure to observe WARNING ONLY THE PERSON IN CHARGE OF BEFORE INSPECTING PNEUMATIC MAINTENANCE MUST REPAIR OR EQUIPMENTS, CUT OFF THE AIR ADJUST THE MACHINE. SUPPLY AND EXHAUST AIR FROM THE EQUIPMENTS. The machine may be incorrectly repaired or ad- You will have serious injury if the residual pressure justed, resulting in malfunction.
Page 18 SAFETY PRECAUTIONS Be sure to observe WARNING DO NOT DAMAGE POWER AND PERIODICALLY REMOVE DUST OTHER CORDS OR PLUGS. FROM POWER PLUG. Never damage, remake, bring close to heating appliances, bend forcibly, twist, pull, put heavy objects on, and bundle up. Damaged cord and plug may cause electric shock, Dust on the plug may result in fire caused by short circuit or fire.
Page 19 SAFETY PRECAUTIONS Be sure to observe CAUTION DO NOT PLACE ANY DO NOT PLACE ANY BE CAREFUL WITH OBJECT AROUND OBJECTS ON THE YOUR HANDS AND EMERGENCY STOP COVER. FINGERS WHEN BUTTONS. CLOSING THE COVER. You will be unable to press a The cover may break due to the button to stop the machine in weight of the objects and injure...
Page 20 SAFETY PRECAUTIONS Be sure to observe CAUTION WEAR A PROTECTIVE HOT DISPENSING BE CAREFUL IN HAN- HAT AND GOGGLES VALVE DLING ADHESIVE. FOR MAINTENANCE WORK. Your head or eyes may be Some kinds of adhesives are If the dispensing valve is turned injured while performing main- harmful to the human body.
Page 21 SAFETY PRECAUTIONS Be sure to observe About Interlock About Safety Cover Interlock 1. Basic feature of safety cover interlock Before starting regular automatic production on this machine, close all safety covers. Since a screen displays the message prompting you to supply a member when it needs to be supplied, open the corresponding cover according to the member to be supplied and then conduct the work.
Page 22 NOTICE Do not move the head unit by holding the camera. Camera Handle 16EXC0AA 0864C0AA 273C-0040 Holding the camera may cause wrong machine adjustment and damage the dispensing accuracy. • When you move the head unit by hand, turn off the servo switch, and move the head unit holding the handle.
Page 23 HANDLING FLOPPY DISK Data and program for this machine, basically managed by PT, are saved to and loaded from a floppy disk. This section describes the protection and handling of such floppy disks. NOTICE Only 3.5 inch 2DD floppy disks can be used for this machine. 2HD disks cannot be used.
Page 24 HANDLING FLOPPY DISK Precautions for Handling Disks CAUTION OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS. Floppy disks and the data in them can be destroyed. M37E Do not bring a magnet close to the Do not attach a new label over an old one. disk.
Page 25 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number. BD30S-M KCF-293C 293C-AB00 Actual numbers are shown on the plate instead of ∗. 293C-E-EMA00-A04-02 Page 25...
Page 26 HOW TO SEE DESCRIPTION FOR OPERATION The description depends on each page, but basic structure is as follows. T i t l e T i t l e 1-1-1 Starting Production 1. Press Actual operation Actual operation Production • “Return to origin” for all axes are carried out. Operating procedure number Operating procedure number Supplementary description on operation...
Page 27: Outline Of Equipment
Chapter OUTLINE OF EQUIPMENT OUTLINE OF EQUIPMENT BD30S-M BD30S-M is the device carrying out the high-speed bond dispensing for setting chip. Lightening the movable part and specifying the small vibration achieved the super high-speed dispensing of 0.08 seconds per a shot. At the same time, dispensing accuracy is improved as high as ±...
Page 28: Characteristics Of Machine
Characteristics of Machine 1-1-1 High-speed and High Accuracy Dispensing Dividing the X-Y movement makes the movable part lighter and achieves the super high speed dispensing of 0,08 seconds per point. At the same time of these, dispensing accuracy is greatly improved to ± 0.1 mm. General machine (BD12S-MR) BD30S-M Head...
Page 29: Improved Operating Efficiency
Characteristics of Machine Using the water circulation method for temperature control The water circulation method used for the temperature control for the nozzle holder, always keeps the adhesion of bond steady, regardless of the change of surrounding temperature. Temperature 10°C to 50 °C (per 0.1°C) Temperature indicator setting panel 39.0...
Page 30: Improved Operation
Characteristics of Machine 1-1-4 Improved Operation Making the data creation off-line All data are created in the data creation device, PT. Using PT enables to create data during running the machine. All data creation of machines for PT can be carried out together. Some data correction is available in the machine, and the corrected contents are reentered in PT100 as a feedback.
Page 31 Characteristics of Machine LCD color touch panel The LCD color touch panel is used for the operating part. The indicator is easy to see and Japa- nese and English indications are changed easily, too. • Operation for each class Dividing the operation screens to each of Operator, engineer, and serviceman modes lessens the false operation to the minimum.
Page 32: Movement Principles
Movement Principles This dispenser has three heads, and the nozzles set to each head move up and down and rotate for dispensing. Board recognition camera Water circulation hose Head 3 Head 2 Head 1 293C-035E 293C-036E 2-point small nozzle 2-point middle nozzle 2-point large nozzle ∗...
Page 33: Specifications Of Equipment
Specifications of Equipment 1-3-1 Specifications of Machine ∗ ° l l a ± t i s ° ° °) ± , l l t I ( ± × × × × ° ° y t i 293C-027TE ∗ It depends upon the distance of X-Y movement and bond types. 293C-E-EMA01-A01-04 Page 1-7...
Page 34: Dispensing Area
Specifications of Equipment 1-3-2 Dispensing Area Dispensing by the recognition mark and edge references • In transferring and dispensing Space for dispensing Board Space for transferring 293C-039E Dispensing by the pin reference • In transferring Space for dispensing Board Space for transferring 293C-040E •...
Page 35: Board Flow Direction
Specifications of Equipment 1-3-3 Board Flow Direction Fixed side Reference Board flow direction Automatic width adjustment 3Y3C-032E Operator ∗ The board flow direction and reference position are changed as an optional selection. 1-3-4 Outer Size Fixed Board transfer direction side Temperature control unit 293C-044E Adjustment bolt...
Page 36: Other Specifications
Other Specifications 1-4-1 Applicable Board Specifications Items Specifications 50 ≤ L ≤ 330 Board size 50 ≤ W ≤ 250 Transfer direction 0.4 ≤ H ≤ 3.0 Max.: 330 (L) × 250 (W) Min. : 50 (L) × 50 (W) W (width) mm L (length) mm H (board thickness)
Page 37: Nozzle Specifications
Other Specifications 1-4-2 Nozzle Specifications Names 2-point small nozzle 2-point middle nozzle 2-point large nozzle 2 – Φ 1 Stopper Shape 2 – Φ 0.48 2 – Φ 0.51 2 – Φ 0.7 Nozzle inner diameter 293C-048E 293C-049E 293C-050E Object parts 1608 C/R 2125 C/R 3225 C/R and Tantalum...
Page 38: Accessories And Spares
Accessories and Spares Following accessories and spares are attached to this machine, in addition to the main body. × l l a t l i f × i o j g i j t i k φ × s t l l l a l l a , ) r...
Page 39: Main Option
Main Option t i s t i s Pickup hole Pickup plate Hose Pickup box ∗ The shape can be set optionally. 293C-055E 4-point large nozzle 293C-056E 1-point small nozzle 293C-057E l a i s ’ c i f g i j g i j 293C-033TE 293C-E-EMA01-A01-00...
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Page 41: Basic Operation
Chapter BASIC OPERATION BASIC OPERATION Engineer mode The functions of touch panel are divided into the operator and engineer modes de- pending upon purposes, to prevent wrong operation. This section describes the main menu for the engineer mode. (See the manual for operators, for the menu and operation switches under the screen for the operator mode.) Main menu for engineer mode 293C-E-EMA02-A01-01...
Page 42: Functions Of Engineer Mode
Functions of Engineer Mode 2-1-1 Entering the Engineer Mode ∗ The password is required to enter the engineer mode. If the password is not set, see “2-1-4 Changing the Passwords,” and set the password. . Press Engineer • The password input screen appears. 3Y3C-EOP-Main-001 .
Page 43: Functions Of Main Menu
Functions of Engineer Mode 2-1-2 Functions of Main Menu Pressing the icon switch in the main menu enables to open that operating menu. • Pressing displays the main menu for the operator mode. Check period indicating blank • When the period for the daily check comes near (90% of cycle is over), the message in yellow appears.
Page 44: Menu Tree Functions
Functions of Engineer Mode 2-1-3 Menu Tree Functions Following menu tree appears from any screens by pressing the key. Pressing the icon switch on the menu tree opens that operating menu. 293C-EEn-PrIs-001 293C-EEn-MaAi-001 293C-EEn-MpMm-001 Press the key at the lower part of screen. Press the icon.
Page 45: Changing The Passwords
Functions of Engineer Mode 2-1-4 Changing the Passwords ∗ The key floppy disk for changing passwords is required for changing (setting) them. . Set the key floppy disk for changing the passwords into the disk drive. . Press on the main menu for the Engineer operator mode.
Page 46: Functions During Production Stop
Functions during Production Stop These are functions to carry out the immediate stop during production. (The immediate stop is to stop the production shortly during the sequence.) WARNING DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA- CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION.
Page 47: Maintenance
Functions during Production Stop 2-2-1 Maintenance 1. Press Maintenance . • The maintenance during the automatic opera- tion is carried out. Mount data Correct : See the next page. Recog unit maint : The recognition device maintenance screen appears. See “7-7 Recognition Device Maintenance.” Axis information : The axis information screen appears.
Page 48 Functions during Production Stop Mount point correction function UNLOCK Press and Mount data correct . • The mount data correction screen appears. Correct the dispensing position. UNLOCK • Press and move the image so that it matches to the mark at the center of screen.
Page 49 Functions during Production Stop Lighting --- The lamp of camera is changed. Adjust the brightness to be easy to correct the dispensing position. Lamp 1 : 100 Lamp 1 : 100 Lamp 1 : 0 Lamp 1: 0 Lamp 2 : 0 Lamp 2 : 100 Lamp 2 : 100 Lamp 2 : 200...
Page 50 Functions during Production Stop Search --- The order of mount data correction is specified. Mount Seq. No. : It moves in the order of mount data. Head No. : As for the specified head, the point moves to later mount data. Call by Coordinate : The point moves to mount data near to the specified coordinates.
Page 51: Data Input Operation
Data Input Operation Data is input in the following two ways. a) Using cursor keys Press cursor keys. • The highlighted part is moved. Enter numerals using numerical keys. • If the wrong number is entered, press the BS key and reenter. •...
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Page 53: Changing The Production Boards
Chapter CHANGING THE CHANGING THE PRODUCTION BOARDS PRODUCTION BOARDS Changing the production boards To dispense to the different board from the former one, it is necessary to adjust the device for board or supply the production materials. This section describes changing the production board, considering the data of pro- duction board on the PT.
Page 54: Changing The Production Data
Changing the Production Data This section describes loading data from PT as an example. To load data from PT, two ways of “a) Transferring from PT to this machine” and “b) Loading by the file operation” are available. • To load data of the floppy disk, see “Chapter 6 File Operation.” ∗...
Page 55 Changing the Production Data b) Loading by file operation . Press File managment • The file operation screen appears. . Press PT . • The device object changes to PT. ∗ To display data of PT100 by this machine, it is necessary to register the list in PT.
Page 56 Changing the Production Data . Select the data name to load. • The selected data name is highlighted. . Press Yes . • Data is started to load. ∗ To quit loading data, press No . • The message “Loading data” appears. •...
Page 57: Transfer Rail Width Adjustment
Transfer Rail Width Adjustment WARNING TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS. You will have serious injury if your hands or fingers are caught in the conveyors during manual (or automatic) width adjustment. M09E CAUTION BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT, BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR.
Page 58 Transfer Rail Width Adjustment UNLOCK . Press and Return to origin . • Each station returns to its origin. ∗ When the power is off, turn it on according to the displayed operation to do it. . Press Cnvr adjustment . •...
Page 59: Setting The Support Pins
Setting the Support Pins WARNING TURN OFF THE POWER AND THE SERVO SWITCH BEFORE WORKING INSIDE ACTIVE PART OF THE MACHINE FOR MACHINE SET-UP. You will have serious injury if the machine is actuated. M97E When the board size and thickness are changed or when parts are mounted on the back of board, adjust the support pin.
Page 60: Adjusting The Board Positioning Pins (Option)
Adjusting the Board Positioning Pins (Option) WARNING TURN OFF THE POWER AND THE SERVO SWITCH BEFORE WORKING INSIDE ACTIVE PART OF THE MACHINE FOR MACHINE SET-UP. You will have serious injury if the machine is actuated. M97E Setting the reference Check the pin hole or edge for the reference of mount board, and set as follows.
Page 61: Setting And Checking The Production Materials
Setting and Checking the Production Materials Check that the production materials in data match to ones set to the head unit, not to make bad board. ∗ See “Chapter 6 Setting Production Materials” in the OPERATING MANUAL (For Operators) for setting production materials.
Page 62 Setting and Checking the Production Materials . Check that the nozzle of form matches to that set. . After checking, press • The data modification menu screen reappears. 293C-EEn-DmHd-001 . Press • The main menu screen reappears. 293C-EEn-Dm-001 293C-E-EMA03-A01-02 Page 3-10...
Page 63: Board Transfer Test
Board Transfer Test After adjusting the board rail width and support pins, carry out the board transfer test and check that the board is transferred smoothly. NOTICE Actually the transfer test of whole line is carried out. This section describes the board on the rear conveyor of pre-station, after the transfer test to the pre-station.
Page 64 Board Transfer Test UNLOCK . Press and Carry in . • The demand signal is given to the pre-station, and the board is transferred from the front- station to the left conveyor. UNLOCK . Press and Load . • The board is transferred from the left conveyor to the board holder.
Page 65: Data Modification
Chapter DATA MODIFICATION DATA MODIFICATION Data modification Basically, this machine can correct the data after teaching and the dispensing data and they are displayed in black. The data only for checking is displayed in blue, and it is necessary to correct data on The correctable data, whose indicator is the switch, enables to move the cursor to that data by pressing the one for that data lightly.
Page 66: Data Modification Menu
Data Modification Menu Data modification menu l a i c t i , f f c t i c t i i t l r t t r t t f I ( “ f ” 293C-035TE 293C-E-EMA04-A01-01 Page 4-2...
Page 67: Pcb Data
PCB Data The board data is checked. . Press PCB data . • The board data screen appears. . Correct data. • Only the data of origin offset and the bad board mark position can be corrected. Press • The data modification menu screen reappears. 293C-EEn-DmPd-001 •...
Page 68: Board Recognition Data
Board Recognition Data The board recognition data is checked. (When the board recognition of function switch is turned off on PT, it can not be entered. . Press Fiducial data . • The board recognition data screen appears. . Correct data if necessary. •...
Page 69: Selecting Ref
Board Recognition Data 4-3-1 Selecting REF Basically, as the board recognition is carried out by the shape setting, only the shape set can be selected. . Press REF sel . shape set (Auto shape set (Manu . Press • shape set (Auto) Basically, select this mode for the board recognition.
Page 70: Evolution Data
Board Recognition Data 4-3-2 Evolution Data As for the block recognition, all recognition coordinates extended from the recognition position of board recognition data and each block origin coordinate of block attribute data can be checked. . Press Evolution data . ∗...
Page 71: Dispensing Code Data
Dispensing Code Data Dispensing code data and multi-point data can be checked and corrected. . Press Shot code data . • The dispensing code data screen appears. . Correct data. • Only the dispensing time and chip number can be corrected. ∗...
Page 72: Multi-Point Data
Dispensing Code Data 4-4-1 Multi-point Data The multi-point data is checked and corrected. ∗ The multi-point dispensing is used for such dispensing of some points for one chip as fixing large chip. Press Multi Pt shot data on dispens- ing code data screen. •...
Page 73: Head Data
Head Data The dispensing pressure or nozzle to use for each head are set. Also, the nozzle height or stable timer required to prevent the filament after dispensing are set. Press Head data . • The head data screen appears. Correct data.
Page 74: Priming Shot Data
Head Data 4-5-1 Priming Shot Data The preparatory dispensing condition is checked and the method is selected. Press Priming shot data . • The preparatory dispensing data screen appears. Correct data. • Only dispensing on unit and dispensing on board (recognition ON / OFF) can be select- able.
Page 75: Block Attribute Data
Block Attribute Data The block attribute data is checked and corrected. Press Block attribute data . • The block attribute data screen appears. Correct data. • Only BAD and BAD. X and Y can be corrected. Press • The data modification menu screen reappears. 293C-EEn-DmBa-001 •...
Page 76: Mount Data
Mount Data Mount data is checked and corrected. Press Mount data . • The mount data screen appears. Correct data. • Only the skip setting and X and Y coordinate data can be corrected. Skip : Bad block BSKP : Block data skip MSKP : Mount data skip ∗...
Page 77: Function Switch
Function Switch The function switch set by PT is checked, and the pass mode is set. Press Function switch . • The function switch screen appears. Check the setting. • Only the pass mode can be changed. To change the setting, press ON or OFF . Press •...
Page 78: Data Check
Data Check The production data is checked. Press Data check . • The data check screen appears. Normal data • Some data is not checked by the function switch (set in PT). • For the normal data, “OK” appears. 293C-EEn-DmDc-001 Abnormal data After checking abnormal data, press Check continue .
Page 79: Form Print
4-10 Form Print The production data is output through the printer. Press Form print . • The form print output screen appears. Select the switch of information to output, and press Run . • The switch is highlighted by selecting, and canceled by pressing again.
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Page 81: Teaching
Chapter TEACHING TEACHING Teaching The mount data is corrected by the recognition device (PRU), based on data (ma- chine data) created by PT. Teaching consists of the board recognition, bad mark recognition, and dot recognition ones. Production data teaching menu 293C-E-EMA05-A01-01 Page 5-1...
Page 82: Before Teaching
Before Teaching 5-1-1 Recognition This machine has the function to recognize by the number registered to the recognition device as a reference number. Recognition is alternative of shape setting and block matching recognition, depending upon the object to recognize. Shape set recognition (board recognition) When the object to be recognized has following shapes and each size is known, use it.
Page 83: Lighting
Before Teaching 5-1-2 Lighting Board recognition (Lighting by two LED lights) The recognition is carried out by the reflected Camera light (board, bad mark, and dot recognition) using LED lighting (coaxial and side lighting) like the figure. Recognition device (PRU image process) LED (coaxial) lighting LED (side) lighting Recognition mark...
Page 84: Board Recognition Teaching
Board Recognition Teaching 5-2-1 Board Recognition This machine has the function to correct the deviation between the raw materials of board and print pattern before dispensing. This function gets the position by recognizing the mark set on the print pattern and is achieved by comparing it with the original position. 5-2-2 Flowchart of Board Recognition Teaching Entering board data...
Page 85: Teaching Procedures
Board Recognition Teaching 5-2-3 Teaching Procedures Check that, “Board recog” is set ON by the function switch for the data created on PT, before the board recognition. . Display the main menu screen and transfer board data to change the production board through PT.
Page 86 Board Recognition Teaching . Set the board to the front conveyor. UNLOCK . Press and Teach start . • The board is transferred and automatically recognized. . If the recognition result is A = 100, press Complete . • The Next point button appears. 3Y3C-086P UNLOCK .
Page 87 Board Recognition Teaching If the recognition result is A = 100, press Complete . 3Y3C-086P NOTICE When using CAD data, do not carry out the data modification. It worsens the mount accuracy. UNLOCK . Press and Recog test . • Check that the recognition is carried out properly.
Page 88 Board Recognition Teaching Print the recognition result. Press Fiducial data edit . • The board recognition data screen appears. 3Y3C-086P Enter the recognition result printed at the procedure 11. Press • The production data teaching screen appears. 293C-EEn-DmFd-004 Press • The board is discharged and teaching ends. 293C-EEn-DmPtBr-005 293C-E-EMA05-A01-01 Page 5-8...
Page 89: Bad Mark Recognition Teaching
Bad Mark Recognition Teaching 5-3-1 Bad Mark Recognition This machine has the function which skips dispensing only the bad block for a bad point on the board. A bad block mark indicates it. Also, the bad board mark indicates that there is the bad block mark on a board.
Page 90: Creating Procedures
Bad Mark Recognition Teaching 5-3-3 Creating Procedures When some blocks of production board are detected as false one during the process, you can set not to dispense that block by marking that bad block mark. NOTICE In using the board recognition, carry out the board recognition teaching at fast. .
Page 91 Bad Mark Recognition Teaching . Press PCB data edit . . Check and correct coordinates of bad board mark position. . Press • The screen of procedure 4 reappears. 293C-EEn-DmPd-001 . Press Block rpt data edit . • The block attribute data screen appears. To the next page 293C-E-EMA05-A01-01 Page 5-11...
Page 92 Bad Mark Recognition Teaching • Check and correct coordinates of bad blocks. . Press • The screen of procedure 4 reappears. 3Y3C-EEn-DmBa-002 Board transfer detection PH (sensor is on) . Set the board to the board transfer detection sensor of the front con- veyor.
Page 93 Bad Mark Recognition Teaching . Increase and decrease the value of lamps 1 and 2, and adjust the bright- ness to get the bad mark. • Lamp value 1 (around mark) ....Ring light (about 30 to 50) • Lamp value 2 (center of mark) ....
Page 94 Bad Mark Recognition Teaching UNLOCK . Press and Recog test . • Check that recognition is carried out properly. . Press 3Y3C-EEn-DmPtBm-004 . Press Yes . • The board is discharged, and teaching is over. • The production data teaching screen reap- pears.
Page 95: Dot Recognition Teaching
Dot Recognition Teaching 5-4-1 Dot Recognition This machine has the function which prevents variety of dispensing quantity and carry out the stable dispensing. It teaches the dispensing area of preparatory dispensing in advance, and compare it with the one during operation, then change the dispensing time to keep the dispensing quantity steadily.
Page 96: Creating Procedures
Dot Recognition Teaching 5-4-3 Creating Procedures There are following two ways of getting the teaching area of bond. In using our standard bond, the first one is effective. 1. Area default setting 2. Teaching by recognizing the bond of actual preparatory dispensing Area default setting 1.13 273C-IL040...
Page 97 Dot Recognition Teaching Press Dot recognition . • The dispensing recognition screen appears. Press Default . • The area is got by the nozzle registered to the head data, and displayed in the blank for the average value. NOTICE Setting the area default for the fast time As data related to the recognition device (lamp or threshold values) may not be set, carry out “Preparatory dispensing”...
Page 98 Dot Recognition Teaching Teaching actually Press Production data teach . After turning on the servo switch, UNLOCK START press , then • The production data teaching screen appears. 293C-EEn-St-001 Press Dot recognition . • The dot recognition screen appears. Press Head data . •...
Page 99 Dot Recognition Teaching Check and correct the head data. Press • The dispensing recognition screen reappears. 293C-EEn-MmPtDr-006 Dispense Press code • The dispensing code data screen appears. Check and correct the dispensing code data. Press ∗ The dispensing time of dispensing recognition is set based on the conditions as follows.
Page 100 Dot Recognition Teaching Press Dot recog feedback . • The dot recognition feedback screen appears. Check and correct the dot recognition feedback data. Press 293C-EEn-McDf-001 To the next page 293C-E-EMA05-A01-03 Page 5-20...
Page 101 Dot Recognition Teaching Press Head No. and select the head. • Every pressing changes No. UNLOCK Press and Priming shot . • The preparatory dispensing is carried out. UNLOCK Press and Teach start . • The recognition screen appears, and the recognition automatically starts.
Page 102 Dot Recognition Teaching Press Complete . • Data is automatically saved. 293C-002P After checking the data change, press Yes . Press 293C-EEn-DmPtDr-003 293C-002P UNLOCK Press and Calc dot area . • Other points are automatically taught, and the area of each point and that average value appear.
Page 103 Dot Recognition Teaching Recognition error happens Move the image to the center of screen. UNLOCK • Press to move the image. ∗ Carry out teaching the points at the right side for 2-point nozzle, and at the lower right for 4- point nozzle.
Page 104 Dot Recognition Teaching Changing the dispensing area Press Head data . • The head data screen appears. Change the value of dispensing pres- sure. ∗ The dispensing quantity increases and de- creases as a whole. When several dispensing code are used, check the dispensing quantity. Press 293C-EEn-DmPtDr-006 UNLOCK...
Page 105: File Operation
Chapter FILE OPERATION FILE OPERATION File operation This section describes such operations related to PT or a floppy disk as saving the created data or loading the saved data in the floppy disk to this machine. The highlighted part by the device select is the selected device at present. Device Select Floppy Disk •...
Page 106: File Operation Of Pt
File Operation of PT Data created in PT is loaded and saved. . Press File managment • The screen for the file operation appears. . Press PT . • The device object is changed to PT. Load The production data in PT is loaded to the memory of machine. Sort The production data name in PT is arranged under the set condition.
Page 107: Loading Data
File Operation of PT 6-1-1 Loading Data The production data in PT is loaded to the memory of machine. ∗ The data memorized in the machine is deleted. Save and load data. . Press Load . • Load is highlighted. .
Page 108 File Operation of PT • The message “Data loading” appears. • After loading, the left screen appears. 293C-E-EMA06-A01-01 Page 6-4...
Page 109: File Operation Of Floppy Disk
File Operation of Floppy Disk The file operation of floppy disk is carried out. . Press File managment • The file management screen appears. . Insert the floppy disk into the disk drive. . Select Floppy disk . • The device object is changed to the floppy disk. 293C-E-EMA06-A01-01 Page 6-5...
Page 110: Loading Data
File Operation of Floppy Disk 6-2-1 Loading Data The production data of floppy disk is loaded to the memory of machine. ∗ The data memorized in the machine is deleted. Save data and then load. . Insert the floppy disk to load. .
Page 111 File Operation of Floppy Disk • The message “Data loading” appears. • After loading, the left screen appears. 293C-E-EMA06-A01-01 Page 6-7...
Page 112: Saving Data
File Operation of Floppy Disk 6-2-2 Saving Data When you use the floppy disk which is not initialized, make sure to initialize. ∗ One piece of data can be saved in a floppy disk. Overwriting data on the old file .
Page 113 File Operation of Floppy Disk • The message “Saving” appears. • After saving, the left screen appears. NOTICE As for the overwritten data, it is saved with the name selected at the procedure 3. E.g.) Overwriting data with the name of “CREATE” to that of “Create-1” changes the data name after saving to “Create-1.”...
Page 114 File Operation of Floppy Disk Creating the new file to save . Insert the initialized floppy disk, which does not have any data. . Press Save . . After entering the data name, press ENT . ∗ To quit entering the data name, press ESC . .
Page 115: Loading And Saving The Machine Parameter
File Operation of Floppy Disk 6-2-3 Loading and Saving the Machine Parameter This section describes loading and saving the machine parameter. a) Loading The machine parameter of floppy disk is loaded to the memory of machine. . Press Sub opn . •...
Page 116 File Operation of Floppy Disk b) Saving The machine parameter in the memory of machine is saved to the floppy disk. . Press Sub opn . • The menu screen of sub operation appears. Mach prmtr . Press save . Press Yes . •...
Page 117: Loading The Coordinate Data
File Operation of Floppy Disk 6-2-4 Loading the Coordinate Data Only the machine data of production data in the floppy disk is loaded to the memory of machine. . Press Sub opn . • The menu screen of sub operation appears. .
Page 118: Loading The Recognition Data
File Operation of Floppy Disk 6-2-5 Loading the Recognition Data Only the recognition data of production data in the floppy disk is loaded to the memory of machine. . Press Sub opn . • The menu screen of sub operation appears. .
Page 119: Deleting Data
File Operation of Floppy Disk 6-2-6 Deleting Data The production data of floppy disk is deleted. . Press Sub opn . • The menu screen of sub operation appears. . Press Delete . • The data name is highlighted and the message appears.
Page 120: Initializing The Floppy Disk
File Operation of Floppy Disk 6-2-7 Initializing the Floppy Disk Use a new floppy disk after initializing. Initializing the floppy disk deletes data in it. . Press Sub opn . • The menu screen of sub operation appears. . Set the floppy disk to initialize. .
Page 121 File Operation of Floppy Disk . Press Yes . ∗ To quit initializing the floppy disk, press No . • The message “Disk initializing” appears. . Press OK . • The file operation screen of floppy disk reap- pears. 293C-E-EMA06-A01-01 Page 6-17...
Page 122 = MEMO = 293C-E-EMA06-A01-01 Page 6-18...
Page 123 Chapter MACHINE ADJUSTMENT MACHINE ADJUSTMENT Machine adjustment Each movement of machine is adjusted. The items requiring returning to origin before operation is arranged to the left side, and those not requiring it are to the right. <Requiring returning to origin> Cnvr adjustment The width of all conveyors is automati- cally adjusted to the board size of...
Page 124: Conveyor Width Adjustment
Conveyor Width Adjustment The width of all conveyors is automatically adjusted to that of board size. ∗ Carry out this after checking no boards on the conveyor. . Press Prd data PCB W or enter the board width. UNLOCK . Press and Run .
Page 125: Pcb Transfer
PCB Transfer The transferring state of board between each conveyor is checked and the board can be moved to the optional position. The machine checks the board on the conveyor at first. If it is, the board appears in green at that conveyor on the screen.
Page 126: Heads
Heads Such head movements as the head moving up and down or preparatory dispensing are checked. UNLOCK 1. Select and movement to run. Step run One sequence of X, Y, Z, and theta movements are carried out. Head retract The head is retracted to the left edge. •...
Page 127: Input Check
Input Check All input addresses used by the machine are sampled every second, and that state is displayed in bit. List display Address List Display for each address • The input address used by the machine is displayed for each bit with a name, and it is sampled every second.
Page 128: Output Check
Output Check The valve state to use often for adjustment is checked and each of them can be separately oper- ated. Display for each address • The output state used by the machine is displayed for each bit with a name. The highlighted button means that the bit is ON (1).
Page 129: Axis Information
Axis Information The present position or status of all axes controlled by the machine can be checked. <Description of Items> Current poscn The present position of each axis is displayed in mm or pulse of the status address. Present position is displayed in pulse. mm : Present position is displayed in mm.
Page 130: Recognition Device Maintenance
Recognition Device Maintenance All recognition movements can be checked. ( APPENDIX A) Ref no The present setting value of reference No. can be checked and changed. It can be changed by Threshold The present setting value of binary threshold can be checked and changed. It can be changed by Teach scrn When the reference No.
Page 131: Updating The Recognition Device
Recognition Device Maintenance 7-7-1 Updating the Recognition Device This section describes updating the recognition system. The recognition system is copied from the floppy disk including that to update to RAM, and after comparing (reading check) the system of floppy disk with that of RAM, data is loaded to the memory if no trouble is.
Page 132 = MEMO = 293C-E-EMA07-A01-01 Page 7-10...
Page 133 Chapter MACHINE SETTING MACHINE SETTING Machine setting The state of machine independent of production data can be set. Adjustment switch The condition of production can be temporarily changed for adjustment. Dot recog feedback The feedback range and gain of dot feedback can be checked and corrected. Time set The time of machine is set.
Page 134: Adjustment Switch
Adjustment Switch The condition of production can be temporarily changed for adjustment. Usually all items other than Simulate mode are ON. Pressing Default or restarting the machine returns the setting to the normal one. Simulate mode The production data is repeated by ON. Head move up / down The head moves up and down by ON.
Page 135 Dot Recognition Feedback The feedback range of dot feedback is checked and corrected, and the present feedback value is checked and reset. Besides, the feedback gain is checked and corrected. • Feedback timer Reset The feedback value is reset for each nozzle. All reset The feedback value of all nozzles is reset all together.
Page 136: Time Setting
Time Setting This is the screen for setting the time. Change the year, month, day, hour, and second to change, and press Set . The present time is changed. : The time is put ahead. : The time is put back. 293C-E-EMA08-A01-01 Page 8-4...
Page 137: Dispensing Recognition Result
Dot Recognition Result The recognition result using the dot feedback is collected for each head. Data is listed from the top in the later order. Area : The average of area for each dot recognized (mm F. B value : Dispensing time change in the feedback (s) Judgment OK ------------------- No feedback NG ------------------- The recognition range is out of feedback range and the immediate stop...
Page 138: Setting The Operator Customization
Setting the Operator Customization 8-5-1 Setting Function of Operator Customization Setting the operator customization makes it available to use each function of data modification, file operation, machine parameter, machine adjustment, and machine configuration in the operator mode, which were available only in the engineer mode. In engineer mode .
Page 139 Setting the operator customization In operator mode <Main menu screen> • On the main menu screen, the switches set as “Use” in the operator customization setting are displayed. ∗ This screen shows the one set that all func- tions are available. <Menu tree screen>...
Page 140: Immediate Stop Screen In The Customization Setting (In Operator Mode)
Setting the operator customization 8-5-2 Immediate Stop Screen in the Customization Setting (In Operator Mode) This section describes the data modification, machine configuration, and the immediate stop screen when they are set to “Use,” in setting the operator customization. 1) Immediate stop screen when the data modification is selected •...
Page 141 Setting the operator customization 3) Immediate stop screen when the data modification and the machine configuration are selected • When it is the immediate stop screen in the operator mode, the item of data modification and machine configuration appears. ∗ The switch displayed on the immediate stop screen is effective only in data modification and machine configuration.
Page 142 = MEMO = 293C-E-EMA08-A01-01 Page 8-10...
Page 143 Chapter TROUBLE SHOOTING TROUBLE SHOOTING Trouble shooting Troubles easy to happen during production, and the solutions for them are described. ∗ (For information about the trouble with error message, refer to “Chapter 4 SOLU- TIONS FOR ERROR” of maintenance manual. 9-1 Troubles in Bond Dispensing Troubles (uneven and thready bond, etc.) easy to happen during dispensing the board and solutions for them are listed all together.
Page 144: Troubles In Bond Dispensing
Troubles in Bond Dispensing When following troubles occurred after checking the state of bond dispensed on the board during production, take solutions referring to the figure below. Having varieties Filament 293C-060TE 293C-059TE Single or no dispensing Bridge 293C-062TE 293C-061TE Less or more dispensing Less dispensing for the first point 293C-063TE 293C-064TE...
Page 145: Dispensing Recognition Feedback
Troubles in Bond Dispensing a : The dispensing quantity of whole of one head is adjusted. See “4-5 Head Data” in the OPERATING MANUAL (For Engineers). b : Adjust the dispensing quantity per dispensing code . See “4-4 Code Data” in the OPERATING MANUAL (For Engineers). c : The height of filament is lowered.
Page 146: Cycle Time Slows Down During Automatic Operation
Cycle Time Slows Down during Automatic Operation 9-2-1 Slowdown of Cycle Time due to Dispensing Stability Timer When data are input in StableTm (dispensing stability timer), tact time slows down. [∗ Slowdown of cycle time = Slowdown of Tact time (s)) × (Number of points)] Therefore, when you want to give priority to cycle time, change this timer to “0.”...
Page 147 Accessories ............ 1-12 Electric consumption ........1-7 Adjustment switch ........8-1, 8-2 Engineer mode ..........2-2 All-round shot ........... 2-9 Evolution data ..........4-6 Area default setting ........5-16 Automatic dispensing condition setting (for each bond type) ........1-4 Fiducial data ............. 4-2 Axis information .......
Page 148 Sub opn ............6-2 Supply air pressure .......... 1-7 Nozzle .......... 1-11, 1-13, 4-9 Supply air volume ..........1-7 Supporter ............3-7 Surrounding conditions ........1-7 Syringe and jig ..........1-13 Operation for each class ........1-5 Syringe volume ..........1-7 Operation part ..........

Panasonic KXF-293C Operating Instructions Manual

Outline of Equipment

Basic Operation

Changing the Production Boards

Data Modification

Teaching

File Operation

Chapter 7 MACHINE ADJUSTMENT

Chapter 8 MACHINE SETTING

Chapter 9 TROUBLE SHOOTING

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Summary of Contents for Panasonic KXF-293C

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