Table of Contents
Related Manuals for Toro Reelmaster 5 Blade
Summary of Contents for Toro Reelmaster 5 Blade
- Page 1 Form No. 3312–270 Rev. H Reelmaster 5, 7, & 11 Blade Model No. 01005—Serial No. 40001 thru 70001 and Up Model No. 01007—Serial No. 40001 thru 70001 and Up Model No. 01011—Serial No. 40001 thru 70001 and Up Operator’s Manual English (EN)
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Page 2: Table Of Contents
......Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The two numbers are Critical Adjustments . -
Page 3: Specifications
Specifications General Specifications Reel driven by wheels 75T ring gear to 10T pinion through 14T disengaging idler Reel Drive gear. Reduction, Reel to 7.5:1 Wheels Medium carbon steel, induction hardened blades are welded to seven steel spiders which are mounted on a 1–1/2” (38 mm) diameter shaft. Tapered roller bearings Welded Reel support reel shaft, and an adjusting nut compensates for bearing wear. -
Page 4: Optional Equipment
General Specifications (continued) Width 41–1/2” (1.054 m) with iron wheels, 45” (1. 1 43 m) with semi–pneumatic tires. Height 16” (0.406 m) or 18” (0.457 m) depending on tires. General Specifications Weight (approx.) 11 Blade – 252 lbs. (114 kg) 7 Blade –... -
Page 5: Setting Up Instructions
Setting Up 4. Install drive wheels with capscrews and lockwashers (Fig. 2). Do not try to install wheels over the shipping caps. Instructions Remove Mower From Carton 1. Slit four corners of carton so sides lie flat. 2. Remove shipping caps from wheel hubs. Note: Keep the shipping caps. -
Page 6: Critical Adjustments
4. Continue to check for light contact across full length of Important Check for oil leaks caused by a defective or bedknife using paper. If light contact is not evident, improperly installed O–ring or gasket, and loose side plate bedknife is not parallel to reel. bolts. -
Page 7: Set Height Of Cut
Set Height Of Cut Reel Bearing Adjustment The height of cut is adjustable in approximately 3/32” If end play is evident in reel or if mower has been (2.38 mm) increments by raising or lowering rear roller. disassembled, an adjustment to the reel bearing may be necessary. -
Page 8: Operating Instructions
Operating 5. Check the reel “carry over” by spinning reel backward again. Reel should rotate one to two complete revolutions. Less than one revolution indicates heavy Instructions contact, which means the bedknife and reel must be readjusted for light contact; refer to steps 1, 3 and 4. 6. -
Page 9: Causes Of Poor Quality Of Cut
mower is equipped with pneumatic tires, pressure must be maintained at 35 psi (241.3 kpa) (Fig. 8). Low tire pressure can cause bedknife to dip into the grass and scalp the turf. An uneven cut will likely result. Figure 9 Note: Rifling is the uneven or wavy condition that develops on bedknife and reel when there is heavy contact between these two parts (Fig. -
Page 10: Maintenance
When gear cases are clean, add SAE 140 gear lube; refer to Gear Case Oil, page 5. Note: For detailed sharpening information, order the Toro Sharpening Reel and Rotary Mowers Manual, from the 2. The mowers should be greased every 8 hours of Commercial Service Department. -
Page 11: Lapping
If the reel blade edges and bedknife edge are slightly rounded and do not have severe nicks, lapping only with a lapping compound may restore the edges and match. Oftentimes a mower is deemed by users to need grinding when reel bearing adjustment, bedknife adjustment and/or lapping is all that is necessary. -
Page 12: Bedknife Replacement
2. True the bedknife attached to the bedbar by grinding. Refer to the TORO SHARPENING REEL and ROTARY MOWERS MANUAL. 3. After bedknife has been ground and is “true”, perform... - Page 13 Figure 18 1. Mounting capscrews 5. Separate cover from gear case and allow oil to drain. Remove cover and discard gear case gasket (Fig. 19). Figure 20 1. Drift pin punch 3. Hub 2. Bearing cups 8. Remove inner cone and O–ring from axle shaft (Fig.
- Page 14 Using a socket wrench, remove ratchet gear stud securing ratchet gear (Fig. 22). Remove left–hand ratchet gear stud by rotating it clockwise. Remove right–hand ratchet gear stud by rotating it counterclockwise. Removal of the ratchet gear stud will free ratchet gear (Fig. 22). Figure 24 1.
- Page 15 13. Remove the lower compression spring. Disassemble the 14. For removal of the throwout handle (Fig. 27), O–ring ratchet ring from the ratchet gear ring by removing and finger, drive pin from throwout handle. Remove three (3) locknuts and prying equally around the ratchet throwout sleeve by turning counterclockwise.
- Page 16 1. Stub axle shaft Note: To aid in the removal of reel bearings, a Bearing Removal Tool, Part No. 49–8060, is available from your Authorized Toro Distributor. 21. Remove bearing and gear case from right end of reel shaft (Fig. 31).
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Page 17: Gear Case And Frame Assembly
Gear Case And Frame 15. Place O–ring into groove on right hand throwout finger, coat ring with heavy oil or grease, and slide through Assembly sideplate, making sure that O–ring does not get damaged. Install throwout sleeve over throwout finger 1. -
Page 18: Roller Disassembly
29. Position right hand and left hand roller adjusting nuts 5. Remove bearing cones from each end of roller. on roller bracket assemblies. Secure in place with 6. Remove bearing cups with caution. capscrews and lockwashers. 7. Remove inner seals by using a seal remover. 30. - Page 19 Figure 35 Important After the mower has been completely assembled, perform the following critical adjustments: A. Check Reel Bearings and Mower Fasteners, page 6. B. Set Height–of–Cut, page 7. C. Parallel Bedknife to Reel, page 6. When the adjustments have been completed, move the mower to a turf area and adjust the bedknife to reel (See Adjust Bedknife to Reel For Light Contact, page 8).
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Page 21: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.