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ABB JSHD4 Original Instructions Manual

ABB JSHD4 Original Instructions Manual

Three-position enabling device
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Original instructions
JSHD4
Three-position enabling device
ABB AB / Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden
www.jokabsafety.com

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Summary of Contents for ABB JSHD4

  • Page 1 Original instructions JSHD4 Three-position enabling device ABB AB / Jokab Safety Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.jokabsafety.com...
  • Page 2 DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB/JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted.
  • Page 3: Table Of Contents

    Table of Contents Introduction ............................4 Scope ................................4 Audience ................................4 Prerequisites ..............................4 Special notes ..............................4 Overview .............................. 5 General description ............................5 Safety regulations .............................. 5 Function description ............................6 Connections ............................7 Top parts ................................7 Anti-tamper PCB ..............................
  • Page 4: Introduction

    The purpose of these instructions is to describe the three-position enabling device JSHD4 and to provide the necessary information required for assembly, installation and maintenance. The instructions also include information necessary to connect JSHD4 to a safety circuit. Note that JSHD4 can be connected to both safety relays in the RT-series and safety-PLC Pluto.
  • Page 5: Overview

    JSHD4 is based on a modular system that allows for a number of different versions of a complete enabling device to be created, using different top parts (handles) and bottom parts (with different cables and connectors, AS-i nodes, emergency stop, etc).
  • Page 6: Function Description

    When released, the actuator always returns to position 1, regardless of whether it was in position 2 or 3. During this return movement, the contact(s) remain open. In addition to the three-position safety function, JSHD4 can be equipped other features such as push buttons for selectable functions (start, stop, gripping tool, etc), an emergency stop or an anti-tampering sensor.
  • Page 7: Connections

    2 ) S2 – Actuated 3 ) S1 – Common 4 ) S1 – Actuated 5 ) S2 – Not actuated 5-pole screw terminal Electrical connections – JSHD4-2, -3, -4, -5 LED 1 LED 2 Female pins in 2x8 Molex female Description...
  • Page 8: Anti-Tamper Pcb

    NB: 5-pole male M12 connector. Suited for top part JSHD4-1 only. Wiring suited for safety relays in the RT-series and Pluto safety-PLC. Anti-tamper PCB is not possible. 2TLC172052M0201, rev. A www.jokabsafety.com 2011-10-06...
  • Page 9 Electrical connections – AD Bottom part – AD: Male pins in 2x8 8-pole male M12-connector Molex male 1 ) S2 – Common 2 ) S1, S3, S4 – Common* 3 ) S3 – Actuated 4 ) S4 – Actuated 5 ) S1 – Actuated Anti-tamper –...
  • Page 10 Electrical connections – AH Bottom part – AH: Male pins in 2x8 10-pole screw terminal Molex male 1 ) S1, S3, S4 – Common* 2 ) S2 – Common 3 ) S1 – Actuated 4 ) S2 – Actuated 5 ) S1 – Not actuated 6 ) 0 VDC (anti-tamper, LED 1, LED 2) 7 ) S3 –...
  • Page 11: Connection Examples

    Connection examples Connection example – JSHD4-2-AB-A connected to an RT6 safety relay via the 12-wire cable JSHK10-K Handle JSHD4-2 Anti-tamper PCB Anti-tamper LED 1 LED 2 Bottom part Cable JSHK10-K Test/Auto reset JOKAB SAFETY Safety relay RT6 24 VDC 1&2 NB: The anti-tamper unit is connected in series with one three-position channel (S1).
  • Page 12: Installation And Maintenance

    5. Join connectors (B) and (E). 6. Press bottom part (F) against handle and tighten screws (G). JSM55 installation JSM 55 is designed to fit onto ABB/Jokab Safety Quick-Guard aluminium fencing extrusions, but can be used on any flat surface.
  • Page 13: Installation Precautions

    (EN 62061:2005). In case of breakdown or damage to the product, contact the nearest ABB/Jokab Safety Service Office or reseller. Do not try to repair the product yourself since it may accidentally cause permanent damage to the product, impairing the safety of the device which in turn could lead to serious injury to personnel.
  • Page 14: Operation

    They have no intrinsic safety and are only to be used for subordinate functions. Anti-tampering device The anti-tampering device has two requirements to determine if JSHD4 is operated correctly: 1 ) A capacitive sensor determines if the device is held by a hand.
  • Page 15: Led Indication

    LED indication This section does not apply to JSHD4-1. LEDs on the top of the device Green Description A ) No power or LED function not connected OR B ) Power on, safety channel 1 in OK position but anti-tamper not OK Power on, safety channel 1 not in OK position Power on, device faulty, muted, or improperly connected.
  • Page 16: Model Overview

    A full list of all parts with descriptions and possible combinations can be found at www.jokabsafety.com. Separate parts, to be assembled by customer Type Article number Description JSHD4-1 2TLJ020006R2100 Top part, no buttons, no LEDs, no possibility for anti-tamper. JSHD4-2 2TLJ020006R2200 Top part, top and front button, LEDs, possibility for anti-tamper.
  • Page 17: Accessories

    Not all combinations of top and bottom parts are possible or meaningful. The table above shows the part number for possible combinations. The designation is created as JSHD4-X-YY-Z, where X is the number for the top part, YY the two letters for the bottom part and Z means (if present) A: anti-tamper electronics included. A complete order information would look like 2TLJ019995R0000 JSHD4-1-AA or 2TLJ019995R0700 JSHD4-2-AF-A.
  • Page 18: Technical Data

    Technical data Manufacturer Address ABB AB / JOKAB SAFETY Varlabergsvägen 11 SE-434 39 Kungsbacka Sweden Power supply Operating voltage 24 VDC ± 10% at +20° C ambient temperature Maximum current allowed Three-position channel: 20 mA Push button: 500 mA General...
  • Page 19: Dimensions

    Dimensions JSHD4 dimensions NB: All measurements in millimetres. 2TLC172052M0201, rev. A www.jokabsafety.com 2011-10-06...
  • Page 20: Ec Declaration Of Conformity

    Notified Body No. 0409 Used harmonized standards EN ISO 12100-1:2010,EN 954-1:1996/EN ISO 13849-1:2008, EN 60204-1:2006+A1:2009 Mats Linger PRU Manager Kungsbacka 2011-03-04 www.abb.com www.jokabsafety.com Original ABB AB / JOKAB SAFETY Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.jokabsafety.com 2TLC172052M0201, rev. A www.jokabsafety.com 2011-10-06...

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