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Operating Instruction Coriolis Mass Flowmeter D184B111U02 FCM2000 for Simultaneous Measurement of Mass, Density and Temperature Standard Software D699G001U01 A.3x...
Meter Pipe ........................44 6.6.5.2 QmMax Meter Pipe ......................44 6.6.5.3 Order Number ......................... 44 6.6.6 Flow Range QmMax ......................44 6.6.7 Damping .......................... 45 6.6.8 Low Flow Cutoff ......................45 6.6.9 System Zero ........................45 6.6.10 Submenu Alarm ....................... 46 D184B111U02 FCM2000...
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Installation and Interconnections, Flowmeter Primaries and Converters ....67 Interconnection Examples for Peripherals .................68 7.1.1 Standard – Ex-Free Area ....................68 7.1.2 Ex-Protection Area ......................69 Electrical Interconnections ....................70 7.2.1 Safety Specifications for the In-/Outputs ................74 7.2.2 Ambient Temperature Ranges ..................75 FCM2000 D184B111U02...
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Description of the Error Messages ..................86 Replaceable Parts List ....................88 Certificates ........................90 11.1 EU-Certificate of Compliance ..................90 11.2 EU-Type Examination Certificate ..................92 11.3 PED-Certificate of Compliance ..................100 11.4 EHEDG-Certificate ......................101 Overview - Parameter Settings and Flowmeter Design Options FCM2000 ....102 D184B111U02 FCM2000...
Operating Instruction. Excepted are repairs carried out by ABB authorized facilities. Additional tasks must be approved by ABB. We accept no liability for unauthorized tasks.
– the max. allowable pressure (PS) is less than 0.5 bar. – a minimal pressure risk exists (meter sizes ≤ DN 25 [1“]), then certification procedures are not required. – the instruments are used as water meters in the Water/Waste Water sectors. Affects flowmeter sizes >DN 600 [24”]. FCM2000 D184B111U02...
Material: 1.4571 • Serial number for identification of the pressure equip- Manufactured: 2002 PED: Fluid 1, Gas ment assigned by the manufacturer. ABB Automation Products GmbH 37070 Göttingen - Germany • Meter size and pressure rating of the equipment •...
• Prior to use for metering corrosive or abrasive fluids, the user must consider the resistance of the fluid wetted parts. ABB will gladly provide assistance in their selection, however cannot not accept any liabil- ity for their selection. •...
Operation with abrasive fluids and/or cavitation can cause damage to the pressure containing parts. • When metering hot fluids, touching the flowmeter surface could cause burns. • Aggressive fluids can cause corrosion and/or abrasion. The pressurized fluid could prematurely leak from the flowmeter. D184B111U02 FCM2000...
– wear (corrosion, abrasion, cavitation) 1.1.15 Returns If it becomes necessary to return the instrument for repair or recalibration to the ABB factory in Göttingen, Germany, use the original packaging material or suitable protective packaging. Please indicate the reason for the return.
2 Principle of Operation Principle of Operation The ABB Automation Products Mass Flowmeter operation is based on the Coriolis principle. The FCM2000 construction uses the classical parallel meter pipes and is characterized, in particular, by a space saving and rugged design, a wide flowmeter size spectrum at an advantageous price to the customer.
3 Model Overview DN 1.5 to DN 150 [1/16” to 6”] Model Overview DN 1.5 to DN 150 [1/16” to 6”] The Coriolis-Mass-Flowmeter-System FCM2000 consists of the following components: • Flowmeter primary MC2 • Flowmeter primary MS2 • Converter ME2 In the compact design the converter is mounted directly on the flowmeter primary.
Installation Requirements/System Sizing Information The FCM2000 is suitable for both in- and outdoor installations. The standard instrument meets the require- ments of Protection Class IP 67. The primary is bidirectional and can be installed in any orientation. It is im- portant to assure that the meter pipes are always completely filled with fluid.
• The instrument should be protected from direct sunlight. If the density is to be measured to the highest precision with the FCM2000 (expanded density calibration ±0.001 kg/l), the flowmeter primary should be insulated (see Fig. 38 on Page 82).
Additionally, it is easy to drain the meter tube. Deposits can thereby be avoided. Fig. 6: Vertical Installation, Self Draining (flow upwards) D184B111U02 FCM2000...
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The installation recommendation shown in Fig. 8 is only permissible if a pipeline reduction or orifice with a smaller cross-section can be installed to prevent the flowmeter primary from partially draining during the measurements. Supply reservoir Flowmeter primary Orifice, pipe constriction Valve Product reservoir Fig. 8: Installation in a Drop Line FCM2000 D184B111U02...
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Installations at the highest point in the pipeline (Figure A) can result in the formation of air pockets which can lead to appreciable inaccuracies. Another difficult installation condition is immediately upstream of a free dis- charge (Figure B) in a drop line. Fig. 10: Difficult Installation Conditions D184B111U02 FCM2000...
2. Care should be exercised when removing the nipple and installing the pressure relief valve. 3. Assure that the pressure relief valve is correctly installed and properly tightened, so the gasket is seated correctly. Whenever it is removed the gaskets should be replaced. FCM2000 D184B111U02...
The mounting bracket included with the shipment should always be used. The bracket should be secured to a wall or a steel framework (vibration free and mechanically stable). ≥ 0 mm ≥ 2 mm Fig. 14: Installation DN 1.5 – horizontal D184B111U02 FCM2000...
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Fig. 16: Angle multi-connection plug – horizontal Vertical Installations To avoid low pressure in the sensor with accompanying gas separation in the liquid, the instrument should be installed deep into the piping system. Fig. 17: Installation – location FCM2000 D184B111U02...
Elex V are to be observed. It is recommended that repairs only be made by the manufacturer. Please note the information (Hazardous Waste Regulations), if the flowmeter pri- mary is to be returned to the ABB Automation Products factory! D184B111U02...
Cable connector M20 x 1.5 Field mount housing with window Mounting holes for 2” pipe mounting kit All dim’s in mm Alle Maße in mm Mounting kit available upon request. Projektion nach ISO Methode E Fig. 19: Dimensions, Converter Housing FCM2000 D184B111U02...
– Press the cover with the window on the side to be closed into the gaskets and tighten the cover screw – Set the small cover on the frame and tighten the screws Fig. 20: Installation Recommendations for Cluster Mounting D184B111U02 FCM2000...
Socket for the Memory Module (External Memory Module) The socket for the external memory module is located on the display board in the compact design instru- ments and on the connection board in the field mount housing for the remote design instruments. FCM2000 D184B111U02...
Data entry is divided into two types of entries: • Direct numeric entries • Entries from a predefined table Attention During data entry the values are checked for plausibility and rejected with an appropriate message if unac- ceptable. D184B111U02 FCM2000...
2 5 4 . 5 0 m3/h Exit from Qmax „Progr. Level“ STEP or DATA or Unit. Technician ↓ ↓ ↓ „Progr. Level“ ENTER blocked ↓ ↓ → F 98.14 % Exit point Process Information C/CE (Converter remains online) → F 12.000 m3 FCM2000 D184B111U02...
Programmable volume flowrate units ft3/h,ft3/d, ugl/s, ugl/ min, ugl/h, mgl/d, igl/s, igl/min, igl/h, igl/d, Unit Density g/ml, g/l, g/cm3, kg/l, table Units for density display kg/m3, lb/ft3, lb/ugl, kg/l * only visible for Technician D184B111U02 FCM2000...
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0.01 to 1.0 x Qmax meter pipe. 20.000 kg/min Qmax applies to the current output for Qm (Qmax = 20 mA) When a new meter size is selected QmMax is set to QmMax meter pipe. * only visible for Technician FCM2000 D184B111U02...
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Lower temperature limit must be less than (Technician) * the upper temperature limit. -50.0 °C Max Alarm Temp. -50 to 180 °C float Upper temperature limit must be greater (Technician) * than the lower temperature limit. 100.00 °C * only visible for Technician D184B111U02 FCM2000...
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Automatic display Q [Bargraph] Forward/reverse Temperature Density Totalizer Mass → F Totalizer Mass ← R Totalizer Mass Totalizer Vol. → F Totalizer Vol. ← R Totalizer Volume Pipe frequency Driver current Blank line Sensor ampl. A, B TAG Number FCM2000 D184B111U02...
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Enter 123456.78 kg Overflow → F display Display overflow counter, forward flow; Max. 65535 overflows; 1 overflow = 10,000,000 Totalizer ← R display Display totalizer value, reverse flow; Enter 123456.78 l Only displayed when Operating Mode is Forward/reverse D184B111U02 FCM2000...
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Only displayed for „Output of Temp.“. -10.0 °C Temp. for a current output of 0% Temp. → = 100% -50 to 190° float Only displayed for „Output of Temp.“. 180 °C Temp. for a current output of 100% FCM2000 D184B111U02...
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(Technician) * Low Alarm 3.5-3.6 mA float Low alarm current for current output 2 3.2 mA (Technician) * High Alarm 21–26 mA float High alarm current for current output 2 21.0 mA (Technician) * * only visible for Technician D184B111U02 FCM2000...
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0 is entered, the converter will oper- ate in the so called Multidrop-Mode. In this mode current output 1 (HART-current output) is set to a constant value of 4 mA. * only visible for Technician FCM2000 D184B111U02...
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Only visible for „Simulation on“ Enter Enter using Step Temperature -60 to -190 °C float Only visible for „Temperature Enter“ and „Simulation on“ 30 °C (Technician) * Function test (Technician) * Only visible for HART HART Transmitter * only visible for Technician D184B111U02 FCM2000...
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Status reset Reset the converter status (Error Register, reset yes -> ENTER Warning Register and Mains Interrupt counter) FCM 2000 02.2004 Display of the revisions level D699 G001U01 A.32 * only visible for Technician FCM2000 D184B111U02...
Expanded standard menus with the complete set of user specific parameters „Service“: Additional set of Service menus only available to ABB Automation Products Service personnel. If the Prog. Prot.-Code is set to 0 (default setting) the programming levels „Standard" or „Technician" can be accessed without entering a code number.
In this submenu the units can be defined for the measured variables (mass flowrate, density and tempera- ture) and for the calculated variables (volume flowrate and mass or volume flow totals). All other flow related entries (e.g. alarm limits or flow ranges) are then made for those parameters in the selected units. FCM2000 D184B111U02...
(e.g. totalizer units). Unit Name for the Programmable Mass Flow Unit Unit name In this menu the name or abbreviation of the programmable mass unit can be entered. The name can have a maximum of 3 characters. FCM2000 D184B111U02...
100.0000 l In this menu the number of liters equivalent to one programmable volume flow unit are entered. Minimum value: 0.00001 l Maximum value: 5000000 l 6.6.5 Submenu Primary Submenu Primary This submenu contains the flowmeter primary specific parameters. D184B111U02 FCM2000...
QmMax is the value used as the basis for the Qm-current output value, the low flow cutoff value and the Qm- alarm limits. (QmMax = 20 mA for Qm-current output.) Attention! If a new instrument size is entered the value of QmMax is set to QmMax Meter Pipe. FCM2000 D184B111U02...
(“Installation Require- ments/System Sizing Information” on Page 15): • no flowrate • no vibration • no pressure shocks • no gas bubbles in fluid • operating conditions (e.g. operating temperature and operating pressure) System Zero adj. automatic? D184B111U02 FCM2000...
Set the upper mass flowrate limit. It must be greater than the lower mass flowrate limit. Minimum: Maximum: 105 % 6.6.10.3 Minimum Alarm Density Min Alarm Density 0.5 kg/l Set the lower density limit. It must be less than the upper density limit. Minimum: 0.5 g/cm Maximum: 3.5 g/cm FCM2000 D184B111U02...
-50.0 °C Set the upper temperature limit. It must be greater than the upper temperature limit. Minimum: -50 °C Maximum: 190 °C 6.6.11 Submenu Display Submenu Display The process display can be user formatted for numerous display combinations. D184B111U02 FCM2000...
Display the sensor amplitudes A, B Pipe frequency Display the frequency of the meter pipe Q [Bargraph] Display the mass flowrate in percent as a bargraph only in Technician menu 6.6.11.2 First and Second Display Lines Multiplex 1st Line Multiplex 2nd Line Multiplex FCM2000 D184B111U02...
The sequential display of each totalizer is shown to certify that all totalizers have been reset. reset ? → ENTER → Totalizer Mass . . . ← Totalizer Mass . . . D184B111U02 FCM2000...
0.2ms (5kHz) → maximum pulse width = period /2 = 0.1 ms → Result: The entered pulse factor and pulse width were both automatically decreased. 6.6.14 Submenu Current Output 1 Submenu Current output 1 D184B111U02 FCM2000...
In this menu the volume flowrate value is entered for which the current output is to indicate its 100 % value (20 mA). The menu is only displayed when the current output is based on the volume flowrate. Maximum value: QmMax / minimum density (0.5 g/cm FCM2000 D184B111U02...
4 mA). The menu is only displayed when the current output is based on the temperature. Minimum: -50 °C Maximum: 180 °C The temperature value for a current output value of 100 % must be at least 10 °C larger than the temperature value for a current output value of 0 %. D184B111U02 FCM2000...
In this menu the value of the High-Alarm-Current can be entered. The setting for the alarm current is inde- pendent of the current output range selected since all range end values are 20 mA. The High-Alarm-Current can be set between the limits of 21 mA and 26 mA. FCM2000 D184B111U02...
Minimum: 0.5 g/cm Maximum: 3.5 g/cm The density value for a current output value of 100 % must be at least 0.01 g/cm larger than the density value for a current output value of 0 % D184B111U02 FCM2000...
In this menu a section can be made if the current output during an alarm condition is to be set to the High- Alarm-Current or the Low-Alarm-Current. For some error conditions the current output, independent of the selection, is always set to the High-Alarm-Current or to the Low-Alarm-Current (see Alarm Overview). FCM2000 D184B111U02...
This menu can be used to define the function of the contact input. The following functions are available: • No function • Ext. zero return (Current and pulse outputs are set to 0 % flowrate. Internal totalizers are halted.) • Totalizer reset (resets all mass and volume flow totalizers) D184B111U02 FCM2000...
6.6.17 Submenu Label Submenu Label 6.6.17.1 TAG Number TAG Number 1234ABCD The TAG-Number can be used to identify the meter location (HART Protocol). The length is limited to 8 num- bers and/or capital letters (Packed ASCII). FCM2000 D184B111U02...
Date Date 4 October 1999 HART-Date 6.6.17.4 Instrument Number Instr. No. 1234567 6.6.18 Submenu Data Link Submenu Data link 6.6.18.1 Communication Communication HART In this menu the communication mode can be selected. Available selections are: • HART • D184B111U02 FCM2000...
Iout 2 This function can be used to set a value for the current output independent of the variable assigned to the current output, for test purposes. A current between 3.5 mA and 26 mA can be simulated. FCM2000 D184B111U02...
Simulated values for the variables can be entered which exceed the alarm limits to test the operation of the alarms. The settings in the simulation menu are not stored. After a power interruption all simulation menus are turned off. D184B111U02 FCM2000...
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The density value for the simulation can be entered. This menu is only displayed when density was selected. The allowable range of entries is 0.3 to 3.7 g/cm 4. Temperature Temperature Enter This menu is used to define how the temperature is to be determined while in the simulation mode. FCM2000 D184B111U02...
HART − Command The received HART-Commands are displayed. 6.6.20.3 Function Test Memory Module Function Test Memory 6.6.21 Submenu Status Submenu Status In this submenu the following selections can be made: • Error register • Warning register • Mains interrupt D184B111U02 FCM2000...
** Simulation ** If additional warnings have been stored they can be viewed by scrolling with the „STEP“ and „DATA“ keys. Attention! The sequence in which the warnings are displayed does not correspond to the priority of the warnings. FCM2000 D184B111U02...
FCM2000 02.2004 D699G001U01 A.32 In the first line the instrument designation is displayed (FCM2000) and the revision date of the software (09/ 2000). In the second line the software designation (D699G001U01) and the software revision level (A.32) are displayed. In addition to the software identification in the operator menu the identification can also be found on the information tag on the converter module.
6 Converter Software History In accordance with NAMUR-Recommendation NE53 ABB offers a complete and comprehensive software history. Software History FCM2000 Software Version Revision Date Type of Change Description 19/1/2000 New release 10/7/2003 Added functions Introduced improved high accuracy density correction...
Contact input for external totalizer reset or external zero return empty meter pipe or forward /reverse direction signal Function selectable in software Function selectable in software internal external internal external ⊗ 16 to 30 V+ Ω = 2 k ≥ ---------- - Fig. 25: FCM2000 D184B111U02...
Contact input for external totalizer reset and external zero return empty meter pipe or forward /reverse direction signal Function selectable in software Function selectable in software internal external internal external ⊗ 16 to 30 V= Ω = 2 k ≥ ---------- - Fig. 26: D184B111U02 FCM2000...
Install the cabling as shown in the electrical Interconnection Diagrams, i.e. connect terminal 92 in the flowmeter primary to terminal 92 in the converter etc. 1) Shielded signal cable, ABB Part-No. D173D146U01, 10 m included with shipment. Fig. 27: Interconnection Diagram, Flowmeter Primary FCM2000-MC21/Converter FCM2000-ME21...
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The signal cable is plugged into the socket on the flowmeter pri- mary (b). • Assemble signal cables in accordance with the instructions in the Operating Instruction. Signal cable can be ordered in 5, 10, 25, 50 m lengths. Fig. 28: Interconnection Diagram, Flowmeter Primary FCM2000-MS21/Converter FCM2000-ME21 D184B111U02 FCM2000...
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7 Installation and Interconnections, Flowmeter Primaries and Converters Interconnection Diagram: Input and Output Signals, Supply Power FCM2000-MC23A, O, T FCM2000-MC23A, O, T Connection Area Output signal Supply power Earth 31 32 33 34 51 52 41 42 81 82 Earth...
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Interconnection Diagram: Ex-Design, ATEX, FM Connection Area 1+ 2- 31 32 33 34 51 52 41 42 81 82 Model FCM2000-MC27B/C Supply power Contact output, passive • 100 V AC to 230 V AC terminals L, N, PA terminals: 41, 42 0 V ≤...
PE over the connection terminals may not be made. Air gap and creepage paths are to be maintained! Attention! When opening the cover do not completely remove the holding screw, but loosen it slightly and then flip open the cover. FCM2000 D184B111U02...
Meter Size Ambient temperature in °C -40...+40 -40...+50 -40...+60 Temperature Class 180 °C – – 165 °C 140 °C – 100 °C 100 °C 80 °C 65 °C 65 °C 65 °C 50 °C 50 °C 50 °C D184B111U02 FCM2000...
Cover for the supply power. For supply power connections see Fig. 29 on Page 72. Allen head screw SW3 Terminal strip 10 pole signal in- and outputs for locking the rotatable converter head Fig. 31: Unscrewing the Cover FCM2000 D184B111U02...
2. Cut the woven shield to a length of approx. 15 mm 3. Remove cable drain wire and foil shield. 4. Remove cable insulation and attach cable conductor sleeves. 5. Wind shield core around woven shield. Fig. 34: Positioning the Shield Drain Wire FCM2000 D184B111U02...
7 Installation and Interconnections, Flowmeter Primaries and Converters Pulse Output, Change Active/Passive Plug-in Jumper Location Fig. 35: Converter Module Plug-in Jumper position for Plug-in Jumper position for for passive pulse output for active pulse output Fig. 36: Plug-in Jumper Positions D184B111U02 FCM2000...
„System-Zero” in the converter can be used to perform a manual or automatic adjustment. Select the parameter with ENTER, use the arrow keys to select „automatic” and press the ENTER-key to start the adjustment. The adjustment procedure takes approx. 60 seconds and should be within the range of ±10 %. FCM2000 D184B111U02...
The plug-in jumper can be used to change the configuration as shown in Fig. 37. (See also Chapter Interconnection Diagrams). Plug-in Jumper Positions Standard Configuration NAMUR Configuration preferred for Ex „e“ preferred for Ex „i“ (Default configuration) Fig. 37: Plug-in Jumper Positions D184B111U02 FCM2000...
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The pipeline and the flowmeter primary insulation is to be installed as follows. The max. insulation thickness is 100 mm. Fig. 38: Attention! It is essential that the temperature specifications in the Ex-Approval in Chapter 7.2.2. be observed. FCM2000 D184B111U02...
• The connections between the flowmeter primary and converter may only be made with the cable sup- plied by ABB Automation Products. • For safe operation it is essential to follow the instructions in this Operating Instruction.
6b Totalizer Mass <-R Alarm 6c Totalizer Vol. ->F Alarm 6d Totalizer Vol. <-R Alarm 11a Sensor A Alarm 11b Sensor B Alarm 11c Sensor C Alarm 1* the totalizer is reset and starts to count from zero again FCM2000 D184B111U02...
Increasing the totalizer unit increases the time between overflows Warning: 10 Flowrate is in the reverse direction Operating mode set to Forward, In Submenu actual flowrate is in reverse direc- „Operating mode” change Reverse Q tion flow direction to Forward/ Reverse D184B111U02 FCM2000...
For the temperature compensa- PT100 is defective Check resistance of PT100 at the flow- tion of the measurement variable meter primary Qm a density of 20°C is used, i.e. for a fluid temperature near 20°C the measurements will be correct. FCM2000 D184B111U02...
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The signal from at least 2 At least two Sensors are Measure resistance of the sensors Sensors is missing defective, or the amplitude Sensor For remote design: control circuits are open Check wiring between flowmeter primary and converter. D184B111U02 FCM2000...
(Rückansicht) Deckel groß (Rear View) Large cover View without cover Ansicht ohne Deckel (Rear view) Cover small (Rückansicht) Deckel klein Abb. 39: Replaceable Parts List Converter Field Mount Housing Description Part No. Converter module U 110 V–230 V D674A868U06 Converter module U 24 V...
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10 Replaceable Parts List Fuse 4 A Fig. 40: Fuse in Field Mount Housing Fuse 1 A Fig. 41: Fuse in Converter Module D184B111U02 FCM2000...