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ABB Power Systems FOX615 Installation User Manual...
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The contents of the manual may not be disclosed by the recipient to any third party, without the prior written agreement of ABB. An exception is the preparation of a backup copy of the software for your own use. For devices with embedded software, the end-user license agreement on the enclosed CD applies.
Subrack with front cover 2.4.1.4 DUPF1 (option) 2.4.1.5 Cable tray 2.4.1.6 FAMO1 2.4.1.7 FAMO1-F 2.4.1.8 Heat deflection shield 2 HU 2.4.1.9 Heat deflection shield 1 HU 2.4.2 ETSI installation standard 2.4.2.1 Overview 2.4.2.2 ETSI adapters 2.4.3 Torques FOX615 Installation...
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Installation procedures Unpacking and equipment check 3.1.1 Before you start … 3.1.2 Packing of the subrack and accessories 3.1.3 FOX615 equipment 3.1.4 Signal cables ETSI adapters (option) Captive nuts 3.3.1 19-inch racks 3.3.2 ETSI racks Cable tray and power supply 3.4.1...
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NE and units Options Cables 4.4.1 Cables for alarm interfaces 4.4.2 Computer cables and adapters 4.4.3 Signal cables Installation material Tools Test equipment Annex Associated FOX documents Associated documents of standard bodies Declaration of conformity Feature licences FOX615 Installation...
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Figure 19: Subrack packing assembly of the FOX615 Figure 20: FOX615 installation with 11 HU ETSI adapters Figure 21: FOX615 fixing positions in the 19-inch rack relative to the cable tray Figure 22: Cable tray Figure 23: FOX power supply cable...
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Mounting of three plus three EMC clips to the earthing bars Figure 50: Insertion of units in the subrack Figure 51: Removal of units from the subrack Figure 52: Installing the front cover to the subrack Figure 53: Removing the front cover from the subrack FOX615 Installation...
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Checklist FOX equipment Table 11: Checklist ETSI adapter options Table 12: Checklist alarm interface connector set Table 13: Checklist computer cables Table 14: Checklist for material Table 15: Checklist for tools (installation) Table 16: Associated documents of standard bodies FOX615 Installation...
→ Possible actions are given. Risk of operating trouble! Indicates that an action may lead to operating trouble or loss of data. → Possible actions are given. Please note: Shows significant information. → Possible actions are given. FOX615 Installation...
Document history Date FOX Release Changes since previous version December 2012 This is the first release for FOX61x. Definition of terms For an explanation of terms used in this document please refer to 1KHW028514 FOX61x Abbreviations and Terms. FOX615 Installation...
High ambient temperatures caused by other equipment may lead to over- heating of the FOX615 and may cause damage to the FOX615. → Do not install the FOX615 near or on top of equipment that dissipates heat. Attention to temperature range! Attention to temperature range.
A carefully chosen installation site is the first step to reliable and error-free system operation. 2.1.2 Options for installation The FOX615 has several options that must be considered for the planning and preparation of the equipment installation: • Standard options −...
Planning guide lines 2.2.1 Power supply principles The FOX615 is designed for single or dual DC power supply. For the dual power supply the DUPF1 dual power supply connection box (option) is required. Both power feeding circuits are terminated in the DUPF1.
“A” according to EN 300 132-2 must be ≥ |40.5 V • the voltage at the FOX615 connector blocks for safe operation must be − ≥ |40 V | with DUPF1, the voltage drop on PSC must be ≤ 0.5 V.
It is essential to fuse each power supply circuit (-V = -48/-60 V ) for the FOX615 subrack at its power distribution point with a 30 A slow-blow fuse or a circuit breaker (“CB 1” in Figure Hazardous electric currents. Risk of flashover and electric shock!
Do not install subracks without a cable tray. The cable tray is an integral part of the FOX615 and allows cold air to flow into the subrack. Install the cable tray in such a way that 2HU space is provided between the tray and the chasis air inlet.
The heat deflection shield R7AI removes the hot air aspired by the fan unit through the subrack below to the front or rear of the rack. If equipment is producing heat below the FOX615 subrack, a heat deflection shield R7AI is also required below the cable tray.
Evacuation of heated air to the front (recommended for 19- inch installation at the top of a cabinet) The FAMO1 is a fan unit designed for the FOX615 and installed between the subrack and the heat deflection shield R7AI on top.
P R E P A R I N G F O R I N S T A L L A T I O N Cabinet Heated air Heat deflection shield Heat deflection shield Heat deflection shield Cold air Figure 4: Arrangement of stacked FOX with heat deflection devices FOX615 Installation...
The FOX615 is a telecommunication equipment compliant to protection class 1. The FOX615 is designed for earthing and power supply principles according to ETSI EN 300 253 V2.1.1, Figure 2: “Example of a CBN (Common Bonding Network)/MESH-Bonding Network configuration with common DC return conductor connected to the CBN at multiple points”.
The primary protection (as required for lightning protection) is implemented external to the FOX615, normally at the connection points of the signal cables to the outside world. Depending on the units and interfaces, the implementation of gas discharge tubes at the external connection point is suitable for providing such protection.
Risk of operating trouble! WARNING Attention to EMC properties! In order to preserve the specified EMC characteristics of the FOX615 it is essential to adhere to the following rules: → Connect the subrack properly to the system ground. → Use (shielded) signal cables that are approved by ABB only.
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P R E P A R I N G F O R I N S T A L L A T I O N Electrostatic discharges. Risk of equipment damage! NOTICE All the plug-in units used with the FOX615 are ESD sensitive units. → They must be handled with care. Respecting the following rules will help you to avoid early equipment dam- age and is a prerequisite for successful equipment installation and operation: •...
P R E P A R I N G F O R I N S T A L L A T I O N Dimensions and mechanical installation practice 2.4.1 19-inch installation standard 2.4.1.1 Overview All mechanical parts relevant for the installation of the FOX615 are for 19- inch installation. 88.9 mm fan 48VDC 19" 37970003 2111743473 44.45 mm...
449.0 mm 241.6 mm 280.3 mm 2.5 mm 440.0 mm 482.6 mm Figure 7: Mechanical dimensions FOX615 subrack 2.4.1.3 Subrack with front cover Figure 8 shows the mechanical dimensions of the 19-inch subrack with front cover and installed DUPF1 option. ...
Mechanical dimensions FOX615 subrack with front cover and DUPF1 2.4.1.4 DUPF1 (option) Figure 9 shows the mechanical dimensions of the DUPF1 dual power supply connection box (option) fitting to the subrack of the FOX615. 438.1 mm 13.0 mm 31.7 mm 52.6 mm 48.5 mm 52.8 mm...
211.0 mm 465.2 mm 240.2 mm 238.0 mm 437.7 mm 2.0 mm Figure 10: Mechanical dimensions FOX615 cable tray 2.4.1.6 FAMO1 Figure 11 shows the mechanical dimensions of the 19-inch FAMO1 fan unit fitting above the FOX615 subrack. 482.6 mm 228.8 mm...
Figure 13: Mechanical dimensions heat deflection shield R7AI 2 HU 2.4.1.9 Heat deflection shield R7AI 1 HU Figure 14 shows the mechanical dimensions of the 19-inch heat deflec- tion shield R7AI with a height of 1 HU. FOX615 Installation...
Figure 14: Mechanical dimensions heat deflection shield R7AI 1 HU 2.4.2 ETSI installation standard 2.4.2.1 Overview The ETSI installation for the FOX615 relies on adapters, which allows you to install the 19-inch FOX equipment in ETSI racks. FOX615 Installation...
465.1 mm 500 mm 515 mm 600 mm Figure 15: ETSI installation standard for the FOX615 1 19-inch cable tray mounted on ETSI adapters 2 19-inch subrack mounted on ETSI adapters 3 19-inch FAMO1 or FAMO1-F mounted on ETSI adapters (option)
11 HU 9 HU 2 HU Cable tray Subrack Fan unit or alarm unit Heat deflection shield Please note that the equipment number identifies the equipment position rel- ative to the ETSI adapters in the figures below. FOX615 Installation...
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76.2 mm 75.0 mm 44.5 mm 41.1 mm 1.5 mm Figure 16: 11 HU adapter for the installation of the cable tray, subrack, fan unit and heat deflection shield R7AI in ETSI racks (left side adapter shown only) FOX615 Installation...
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Figure 18: 2 HU adapter for the installation of the heat deflection shield R7AI in ETSI racks (left side adapter shown only) Please note: The adapters contain integrated M6 nuts which fit to the holes of the FOX equipment (19-inch mounting standard). FOX615 Installation...
P R E P A R I N G F O R I N S T A L L A T I O N 2.4.3 Torques Torques as follows apply for the installation of 19-inch/ETSI equipment (sub- racks, cable tray, FAMO1, FAMO1-F, heat deflection shields, adapters) and the screws of the unit front covers in the FOX615 subrack. Table 4: Torques Screw Use/application...
• Layout of the equipment in the rack The proper layout of the FOX615 (and other) equipment in the rack is a prerequisite for all installation. This layout must consider − FOX subracks with cable trays −...
It is good installation practice to follow the steps for the installation of the FOX in the order shown in the paragraphs below. 3.1.2 Packing of the subrack and accessories The FOX615 equipment is packed in separate packages as follows: • Subrack assembly and power cable •...
I N S T A L L A T I O N P R O C E D U R E S 430 mm 540 mm Figure 19: Subrack packing assembly of the FOX615 1 19-inch subrack including front cover (not shown) 2 Power supply cable for subrack 3 19-inch cable tray ...
All external equipment connects via the connectors on the front panel of the units to the FOX615 (unit and traffic interfaces, maintenance interfaces, alarm and clock interfaces). ABB provides signal cables of variable length for all traffic and system interfaces.
I N S T A L L A T I O N P R O C E D U R E S ETSI adapters (option) The FOX615 equipment directly fits to 19-inch racks. To install the FOX615 in ETSI racks you must first install the appropriate ETSI adapters.
3.3.1 19-inch racks Captive nuts are required for the installation of the FOX615 equipment in 19- inch racks. In the 19-inch rack the nuts must be installed at positions relative to the bottom captive nut of the cable tray as follows: ...
(41), (42) Captive nuts installation Proceed as follows: 1. Locate the fixing position of the FOX615 cable tray in the 19-inch rack and fit 2 captive nuts at positions (11) and (12), left and right. 2. Locate the fixing position of the FOX615 subrack in the 19-inch rack and fit 2 captive nuts at positions (21) and (22), left and right.
I N S T A L L A T I O N P R O C E D U R E S Please note: The packing of the FOX615 does NOT contain captive nuts. 3.3.2 ETSI racks You need captive nuts for the ETSI rack to fix the ETSI adapters.
OR left side panel of the cable tray for single power source sup- plies. • right AND left side panels of the cable tray for dual power source sup- plies. Figure 24 shows the 2 installation options. FOX615 Installation...
The tail with the red and blue wires and the TYCO connector look to the rear. 3. Locate the studs on the back of the WAGO connector block in front of the fixing holes inside the side panels of the cable tray. FOX615 Installation...
) with the negative voltage power sup- ply and the 2 wires (max. 4 mm ) of the power return close to the WAGO connector block installed on the cable tray. 2. Select the first wire of the power return (+). FOX615 Installation...
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The installation of the FOX power supply is concluded after the installation of the FOX subrack in the rack with the connection of the subrack to the supply circuits. For details, refer to section Subrack power supply (on page 60). FOX615 Installation...
This scheme is used for interface cables which are not generally shielded from interface to interface such as − POTS circuits, − ISDN circuits, − etc. For either cable, the exposed metallic braid shield is connected to the earth- ing bar of the FOX subrack. FOX615 Installation...
Installation of cables onto the Proceed as follows: cable tray 1. Label the cables with their respective slot number (as previously docu- mented). 2. Align each cable on the cable tray with respect to the slot number. FOX615 Installation...
Cable tray and cables are now ready for the installation of the FOX subrack. 3.5.2 Tying cables to their connection points The cables terminated on the FOX are connected to their connection points in accordance with the documentation of the installation and the local requirements. FOX615 Installation...
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The FOX equipment only provides secondary protection. The description of lightning and over-voltage protection is beyond the scope of this installation guide. For more information on the implementation of light- ning and over-voltage protection, refer to 1KHW002463 FOX61x Lightning Protection. FOX615 Installation...
The DUPF1 unit is mounted on the FOX subrack and secured with two screws to the left and right of the DUPF1. There is no impact on the FAMO1 or FAMO1-F installation. You must install the DUPF1 before the FOX615 subrack is installed in the rack. Figure 30 shows the FOX subrack with installed DUPF1 option.
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The installation of the DUPF1 requires unlimited access to the bottom rear of the FOX615 subrack. This access is normally only possible with unplugged signal cables and if the subrack is removed from the rack.
I N S T A L L A T I O N P R O C E D U R E S Figure 29: DUPF1 installation DUPF1 installation Proceed as follows: 1. Place the FOX subrack on its back (backplane). 2. Align the DUPF1 as shown under a) in Figure FOX615 Installation...
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Rearrange the power and alarm interface cables if required. 11. Tighten the screws (31) and (32). End of instruction The FOX subrack with the DUPF1 installed is now one unit and must look as shown in Figure FOX615 Installation...
FAMO1 or FAMO1-F power and alarm cable to the FOX subrack. You must install the FAMO1 or FAMO1-F power and alarm cable before the FOX615 subrack is installed in the rack. The installation is independent of the DUPF1 option. ...
The installation of the FAMO1 or FAMO1-F power and alarm cable requires unlimited access to the bottom rear of the FOX615 subrack. This access is normally only possible with unplugged signal cables and if the subrack is removed from the rack.
The installation of the DUPF1 and/or FAMO1 or FAMO1-F power and alarm cable requires unlimited access to the bottom rear of the FOX615 subrack. This access is normally only possible with unplugged signal cables and if the subrack is removed from the rack.
FOX subrack side, − be reliably connected to the Common Bonding Network (For details of the Common Bonding Network principles, refer to ETSI EN 300 253 V2.1.1). The rack normally provides a suitable terminal of the CBN. FOX615 Installation...
Possible earthing / bonding points on the subrack mounting flange with M6 screw Left and right mounting rail of the rack The steps to connect the earthing / bonding point of the FOX subrack to the local Common Bonding Network are as follows: FOX615 Installation...
3.6.4 Subrack power supply 3.6.4.1 Local power interfaces The FOX615 subrack provides 1 interface for the common power supply of the subrack and FAMO1 or FAMO1-F. The power interface of the subrack connects • 2 conductors (blue) for the U (-48/-60 V •...
Installing the DC power supply (on page 43). The short power cable “C ” connects the power interface “P ” of the FOX615 subrack to the connector block “S ” providing the external power supply cir- cuit. The red conductors (+) are on top when plugging the cable “C ”...
5. Check the power connection for firm fit. End of instruction 3.6.4.3 Dual power supply (DUPF1 option) The following installation description applies for FOX615 installations with DUPF1. Figure 34 shows the principle of power supply via two power supply circuits:...
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End of instruction Hazardous electric currents. Risk of flashover and electric shock! WARNING The DUPF1 has no fuses for the external power supplies. → The power supply circuits 1 and 2 must be fused for the operation with DUPF1. FOX615 Installation...
The FAMO1 or FAMO1-F power and alarm signals are connected via the power and alarm cable to the FOX subrack. Figure 35: FAMO1 or FAMO1-F power and alarm cable Legend: Subminiature-D connector (15 way) connects to the subrack Molex connector (12 way) connects to the FAMO1 or FAMO1-F FOX615 Installation...
5. Check the lock of the Molex connector for safe fit. 6. Arrange the cable in such a way that it does not block the fixing slots for the subrack front cover in the brackets. End of instruction FOX615 Installation...
(AWG 18 … AWG 24) Wire (AWG 18 … 24) Inserting the Mini-Fit HCS crimp terminal into the connector frame Plugging the connector frame into the FAMO1 or FAMO1-F interface The crimp terminals (2) accept wires as follows: FOX615 Installation...
Standard crimp contacts are connected and implemented within the individ- ual Molex connector frames as required for monitored alarm signals. If the DUPF1 is implemented it uses 2 of the 12 alarm inputs. For details, refer to section DUPF1 alarm interface (on page 68). FOX615 Installation...
Molex connector frame as described in the table below. Table 8: Alarm output interface pin connection Alarm Type Non Urgent SNA_make SNA_break SNA_com Urgent SAA_break SAA_make SAA_com SxA_make: The contact closes if the alarm becomes active = AC FOX615 Installation...
The heat deflection shield R7AI removes the hot air rising through the sub- rack(s) below to the front or rear of the rack. If there is no equipment gener- ating heat below the subrack of the FOX615, the heat deflection is not required.
46) whichever is appropriate for your installation. 2. Locate the fixing position of the shield in the 19-inch rack or within the ETSI adapters above the FAMO1 or FAMO1-F (option) or above the FOX615 subrack (refer to Figure 6 Figure 15 respectively).
3.9.2 Cable clamps, earthing bar and EMC clips The subrack of the FOX615 subrack provides a left side and a right side cable clamp and earthing bar. Each bar has its own clamp, each of which is independent from the other.
For re-installation of the cable clamp the signal cables must be fixed on the cable tray and connected to the interfaces of the units! To install the right side cable clamp to its earthing bar proceed as follows: FOX615 Installation...
The resulting gap impairs the specified EMC character- istics. → ABB offers EMC clips providing an electrical connection between the conductive foams in the cable clamp and in the earthing bar. → The EMC clips have to be pushed into the conductive foam of the earthing bars to close the gap.
3.9.3.1 Inserting units in the subrack Normally the FOX615 subrack is delivered without units. The units are sepa- rately shipped. For commissioning or replacement you must insert units into the FOX subrack. Carefully read the instructions below before you insert units into the subrack.
(on page 78)). Unit insertion Proceed as follows: 1. Remove the cable clamp(s) from the earthing bar(s) of the subrack. Fol- low steps (11) to (13) in Figure 47 for the right and/or the left side cable clamps. FOX615 Installation...
6. Repeat the steps 1 to 5 for all units and interfaces. End of instruction Please note: Latching clips are required for some of the connectors (DIN 41 612 based interfaces): → Latching clips are packed with the original cables from the manufac- turers. FOX615 Installation...
→ Use a grounded protective wristband when handling units! Pack units into an ESD protective bag immediately after removal. The original packing provides the best protection for the units. Figure 51: Removal of units from the subrack Legend: Backplane with connectors FOX615 Installation...
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− Remove (B) the unit from the subrack. − Handle the unit according to the recommendations for ESD sensitive devices. 5. Repeat the steps 3 to 4 for all units to remove. End of instruction FOX615 Installation...
(A) of the levers. 3.9.4 Front cover 3.9.4.1 Mounting the front cover Figure 52: Installing the front cover to the subrack Please note: The front cover also covers the earthing bar and a part of the cable tray. FOX615 Installation...
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4. Align the upper lids of the front cover to the slotted rail at the upper edge of the subrack (5). 5. Close the cover firmly (C). Listen for the clicks of the right and left hand locks (6). 6. Check the cover for correct fitting. End of instruction FOX615 Installation...
I N S T A L L A T I O N P R O C E D U R E S 3.9.4.2 Removing the front cover Figure 53: Removing the front cover from the subrack The steps to remove the front cover on the subrack are as follows: FOX615 Installation...
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The FOX subrack without its front cover mounted does not comply with all EMC standards. → To make sure the FOX615 complies with EMC standards, fit the front cover after installation work has been completed as described in sec- tion Mounting the front cover (on page 81).
Checklist FOX equipment Description Identification Quantity (per subrack) Units Remark FOX615 package: - FOX615 subrack - Front cover subrack Packed with the subrack - Cable tray Packed with the subrack - -48/-60 VDC power cable Cable packed with cable (subrack-to cable tray)
FAMO1 or FAMO1-F + heat deflection shield R7AI Cables 4.4.1 Cables for alarm interfaces There are no prefabricated cables available for the FAMO1 and FAMO1-F alarm interfaces. Connector sets are available to allow on-site manufacturing of cables and connections. FOX615 Installation...
SFP module 4.4.3 Signal cables ABB provides cables for units with traffic interfaces. For most units one cable connects all the interfaces of the unit. For information about signal cables, refer to the user manuals of the units.
Latching clips for connectors per standard con- - provided with signal cables nector - ordered separately for connector (sets) Labels for cables as required a. Only required if the subrack earthing is done via an earthing cable. FOX615 Installation...
Wrist strap (bonding point M4 pre- Unit handling ferred) Bench mats Unit handling Test equipment The installation of the basic equipment (subrack, control unit, power units) does not require special test equipment. Requirements for test equipment for FOX615 Installation...
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Please contact ABB for recommendations on test equipment, if you need information on suitable test equipment for a particular traffic interface of the FOX.
Electromagnetic compatibility (EMC) Part 4-2: Testing and measurement techniques Electrostatic discharge immunity test Declaration of conformity EC Declaration of Conformity The FOX products as listed below • FOX615 Subrack • FOX FAMO1 • FOX FAMO1-F • FOX DUPF1 • FOX Control Unit(s) as stated in the applicable release notes •...
FOX plat- form. The up-to-date EC declaration of Conformity for the FOX is available on request via utility.communications@ch.abb.com. Feature licences Part of the FOX functionality is subject to feature licences. For more informa-...