Siemens RUGGEDCOM MX5000RE Installation Manual
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- Equipment manual (72 pages) ,
- Installation manual (62 pages) ,
- Reference manual (148 pages)
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Summary of Contents for Siemens RUGGEDCOM MX5000RE
- Page 1 Preface Introduction Installing the Device RUGGEDCOM MX5000RE Communication Ports Technical Specifications Dimension Drawings Installation Guide Certification 6/2014 RC1060-EN-03...
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Page 2: Security Information
Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. -
Page 3: Table Of Contents
RUGGEDCOM MX5000RE Installation Guide Table of Contents Table of Contents Preface ........................ Alerts ..............................v Related Documents ..........................v Accessing Documentation ........................v Training .............................. vi Customer Support ..........................vi Chapter 1 Introduction ......................1.1 Feature Highlights ........................1 1.2 Ports, Controls and Indicator LEDs ....................3 1.3 Patch Panels .......................... - Page 4 RUGGEDCOM MX5000RE Table of Contents Installation Guide 2.4.1 Protection On Twisted-Pair Data Ports ................28 2.4.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations ..........28 Chapter 3 Communication Ports ..................3.1 Serial Ports ..........................32 3.2 Switch Ports ..........................33 3.3 Copper Ethernet Ports ........................ 33 3.4 Fiber Optic Ethernet Ports ......................
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Page 5: Preface
Installation Guide Preface Preface This guide describes the RUGGEDCOM MX5000RE. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device. -
Page 6: Training
Siemens sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Siemens Customer Support through any of the following methods: • Online Visit http://www.siemens.com/automation/support-request... -
Page 7: Introduction
Introduction Introduction The RUGGEDCOM MX5000RE is a MIL-STD, high-port density routing and switching platform, designed to operate in the most demanding environments.The MX5000RE can withstand high levels of electromagnetic interference, radio frequency interference, and a wide temperature range of -40 to 85 °C (-40 to 185 °F). The MX5000RE is designed to meet the challenging climatic and environmental demands found in utility, industrial, and military network applications. - Page 8 Chapter 1 RUGGEDCOM MX5000RE Introduction Installation Guide • VPN/IPSEC • Role-based access control Ethernet Ports • Up to 48 copper ports • Up to 48 100Base-FX optical ports • Up to 2 Gigabit Ethernet ports • Long-haul optics allow distances up to 90 km (56 mi) •...
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Page 9: Ports, Controls And Indicator Leds
RUGGEDCOM MX5000RE Chapter 1 Installation Guide Introduction • Dual internal MIL grade high reliability fans minimize internal temperature gradient with no outside air exchange • IEC 60529 IP65 rated; dust tight, water jets Section 1.2 Ports, Controls and Indicator LEDs The individual modules on the MX5000 feature various ports, controls and indicator LEDs for configuring and troubleshooting the device. -
Page 10: Patch Panels
Chapter 1 RUGGEDCOM MX5000RE Introduction Installation Guide Figure 2: Front Panel 1. Power Module Indicator LEDs 2. Alarm Indicator LEDs 3. Utility USB Port 4. Management Ethernet Port 5. Lamp Test/Alarm Cut- Off (LT/ACO) Button 6. RS232 Serial Console Port (DB9) Power Module Indicator LEDs These LEDs indicate the status of the power modules. - Page 11 RUGGEDCOM MX5000RE Chapter 1 Installation Guide Introduction Patch Panel MX5000 Module Slot Figure 3: Patch Panels Patch Panels...
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Page 13: Installing The Device
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment. -
Page 14: Installing The Power Supply Patch Cables
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide CAUTION! Mechanical hazard – risk of damage to equipment. Do not apply vertical force to the handles on the modules. Damage to the handles may occur, which is not covered by warranty. Avoid resting the device on any flat surface where pressure is applied to the module handles. - Page 15 RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 4: Power Supply Patch Cable Connections 1. #6-32×3/8" Pan Head Screw 2. Outer Safety Cover 3. Inner Safety Cover 4. Terminal Lug Screws 5. Terminal Ring Lug 6. Terminal Block 7.
- Page 16 Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 5: AC Terminal Block Wiring 1. Live Terminal 2. Ground Terminal 3. Neutral Terminal Figure 6: DC Terminal Block Wiring 1. Live Terminal 2. Ground Terminal 3. Neutral Terminal Connect the neutral (-/N) lug from the PS1 cable assembly to the neutral terminal on the PS1 terminal block.
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Page 17: Installing The Chassis Ground Connection
RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Install the inner and outer safety covers, making sure the cables pass through the openings in the sides of the covers. Secure the inner and outer supply safety covers with the screws removed in Step Section 2.1.2... -
Page 18: Connecting The Failsafe Relay
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide NOTE The other end of the grounding cable will be connected to the inside of the enclosure in later steps. Section 2.1.3 Connecting the Failsafe Relay The failsafe relay on the Control Module (CM) can be configured to latch based on alarm conditions. The NO (Normally Open) contact is closed when the unit is powered and there are no active alarms. - Page 19 RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 10: Fan Tray Cable Connections 1. Fan Cables Attach two fan cables to the terminals on the rear of the MX5000. Using two cable ties, secure the fan cables and power cables to the cable tie base on the rear of the MX5000.
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Page 20: Installing The Mounting Brackets
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 11: Power and Fan Tray Cable Ties 1. Cable Ties After tightening the cable ties, trim and remove any excess length. Section 2.1.5 Installing the Mounting Brackets Position one of the mounting brackets on one side of the MX5000. -
Page 21: Installing The Emi Gaskets
RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 12: Mounting Brackets 1. Mounting Bracket 2. #10-32×1/2" Flat Head Hex Socket Screw Secure the mounting bracket with 20 flat head hex socket screws. Hand tighten each screw and make sure each screw head is flush with the surface of the mounting bracket. -
Page 22: Assembling The Mx5000 And Mx5000Re
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Starting at the overlapping section of a patch panel groove, gently press a length of gasket material into the groove. Work around the groove until the gasket is seated all around the opening and in the overlapping section. - Page 23 RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 14: MX5000 and MX5000RE Assembly 1. #10-32×1" Screw 2. #10 Split Lockwasher 3. #10 Flat Washers 4. Grounding Cable 5. #10 Exterior Tooth Lockwasher 6. #10-32 Hex Nut 7. Power Supply Cable Assemblies 8.
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Page 24: Installing The Fan Tray
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Carefully pass the PS1 power supply cable assembly through opening E on the bottom of the MX5000RE. Carefully pass the PS2 power supply cable assembly through opening G on the bottom of the MX5000RE. -
Page 25: Installing The Patch Panels
RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Take the right side fan control cable and thread it through the three (3) loops on the left side of the fan tray. Connect the fan control cable to the left side DB25 connector. - Page 26 Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide NOTE The following procedure also applies for blank patch panels. From the bottom of the enclosure, feed the patch panel cables through the appropriate opening. For more information about which patch panels correspond to which openings, refer to Section 1.3, “Patch...
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Page 27: Connecting The Network Cables
RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Section 2.1.10 Connecting the Network Cables To connect network cables to the patch panels, do the following for each patch panel: Connecting Micro-D Cables Connect each cable in the patch panel bundle to the appropriate port. Make sure the cable and port have identical numbers. -
Page 28: Mounting The Mx5000Re
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 18: Front Panel Installation WARNING! Crushing hazard – risk of serious injury or damage to equipment. Make sure the front panel is properly supported at all times. It is highly recommended to employee the assistance of another technician. -
Page 29: Connecting Power
RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 19: Mounting the MX5000RE 1. Screw WARNING! Crushing hazard – risk of serious injury or damage to equipment. Make sure the front panel is properly supported at all times. It is highly recommended to employee the assistance of another technician. -
Page 30: Installing/Removing Power Supplies
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide The following sections describe how to connect power to the device: • Section 2.2.1, “Installing/Removing Power Supplies” • Section 2.2.2, “Connecting Power to the Enclosure” Section 2.2.1 Installing/Removing Power Supplies The MX5000 supports dual redundant AC and/or DC power supplies that can be installed in any combination. -
Page 31: Removing A Power Supply
RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Insert the power supply into the empty slot. When power is supplied to the device, the top and bottom LEDs on the power supply should be green, indicating that power is being received and supplied to the device. -
Page 32: Connecting Power To The Enclosure
Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 22: Removing a Power Supply 1. Screws 2. Power Supply 3. Chassis Install the blank power module assembly into the empy slot to prevent the ingress of dust and dirt. - Page 33 RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Serial Console and Management Ports Connect a PC or terminal directly to the serial console or management ports to access the boot-time control and ROX II interfaces. The serial console port provides access to ROX II's console interface, while the management port provides access to ROX II's console and Web interfaces.
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Page 34: Cabling Recommendations
Section 2.4.1 Protection On Twisted-Pair Data Ports Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards. - Page 35 RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device • Shielded/screened cabling can be used when required. Care should be taken to avoid the creation of ground loops with shielded cabling. Gigabit Ethernet 1000Base-TX Cabling Recommendations...
- Page 36 RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Gigabit Ethernet 1000Base-TX Cabling Recommendations...
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Page 37: Communication Ports
RUGGEDCOM MX5000RE Chapter 3 Installation Guide Communication Ports Communication Ports The MX5000 can be equipped with various types of communication ports to enhance its abilities and performance. Each set of communication ports is part of a field replaceable module that makes switching ports fast and easy. -
Page 38: Serial Ports
Chapter 3 RUGGEDCOM MX5000RE Communication Ports Installation Guide • Section 3.6, “Installing/Removing Modules” • Section 3.7, “Connecting Multiple RS485 Devices” Section 3.1 Serial Ports The MX5000RE supports DB9 serial ports, which can be run in RS232, RS485 or RS422 mode. -
Page 39: Switch Ports
RUGGEDCOM MX5000RE Chapter 3 Installation Guide Communication Ports Section 3.2 Switch Ports The MX5000RE supports a single Layer 2 or Layer 3 switch module that can operate at 8 or 88 Gbps. The switch module supports either RJ45, LC (Lucent Connector), SC (Standard or Subscriber Connector) or SFP (Small Form-factor Pluggable) connectors. - Page 40 Chapter 3 RUGGEDCOM MX5000RE Communication Ports Installation Guide RJ45 receptacles at either end. Ground loops can cause excessive noise and interference, but more importantly, create a potential shock hazard that can result in serious injury. Each RJ45 port features a Speed and Link LED that indicates the state of the port.
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Page 41: Fiber Optic Ethernet Ports
RUGGEDCOM MX5000RE Chapter 3 Installation Guide Communication Ports For specifications on the available copper Ethernet ports, refer to Section 4.3, “Copper Ethernet Port Specifications”. Section 3.4 Fiber Optic Ethernet Ports Fiber optic Ethernet ports are available with either MTRJ (Mechanical Transfer Registered Jack), LC (Lucent Connector), SC (Standard or Subscriber Connector) or ST (Straight Tip) connectors. -
Page 42: Installing An Sfp Optical Port
To install an SFP optical port, do the following: CAUTION! Electrical hazard – risk of damage to equipment. Use only components certified by Siemens with RUGGEDCOM products. Damage to the module and device may occur if compatibility and reliability have not been properly assessed. -
Page 43: Removing An Sfp Optical Port
RUGGEDCOM MX5000RE Chapter 3 Installation Guide Communication Ports Section 3.5.2 Removing an SFP Optical Port To remove an SFP optical port, do the following: CAUTION! Electrical hazard – risk of damage to equipment. Make sure all electrostatic energy is dissipated before performing installing or removing components from the device. -
Page 44: Removing A Module
Chapter 3 RUGGEDCOM MX5000RE Communication Ports Installation Guide Make sure power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate. If the device is installed in a rack, remove it from the rack. -
Page 45: Connecting Multiple Rs485 Devices
RUGGEDCOM MX5000RE Chapter 3 Installation Guide Communication Ports Figure 41: Removing a Module 1. Chassis 2. Module 3. Screw Install a new module or a blank module (to prevent the ingress of dust and dirt). For more information, refer Section 3.6.1, “Installing a Module”. - Page 46 Chapter 3 RUGGEDCOM MX5000RE Communication Ports Installation Guide 120Ω 10nF 120Ω 10nF Figure 42: Recommended RS485 Wiring 1. MX5000RE Device 2. Common (Isolated Ground) 3. Negative 4. Positive 5. Shield to Earth (Connected At a Single Point) 6. RS485 Devices (32 Total)
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Page 47: Technical Specifications
RUGGEDCOM MX5000RE Chapter 4 Installation Guide Technical Specifications Technical Specifications The following sections provide important technical specifications related to the device and available modules: • Section 4.1, “Power Supply Specifications” • Section 4.2, “Failsafe Relay Specifications” • Section 4.3, “Copper Ethernet Port Specifications”... -
Page 48: Copper Ethernet Port Specifications
Chapter 4 RUGGEDCOM MX5000RE Technical Specifications Installation Guide Section 4.3 Copper Ethernet Port Specifications The following details the specifications for copper Ethernet ports that can be ordered with the MX5000RE. Wiring Maximum Speed Connector Duplex Cable Type Isolation Standard Distance... -
Page 49: Gigabit Ethernet (1 Gbps) Optical Specifications
RUGGEDCOM MX5000RE Chapter 4 Installation Guide Technical Specifications Power Connector Cable Tx min. Tx max. Distance Mode Tx λ (nm) Sensitivity Saturation Budget Type Type (µm) (dBm) (dBm) (km) (dBm) (dBm) (dB) 9/125 1310 9/125 1310 9/125 1310 9/125 1310... -
Page 50: Operating Environment
Chapter 4 RUGGEDCOM MX5000RE Technical Specifications Installation Guide Section 4.6 Operating Environment Parameter Range Comments Ambient Operating Temperature -40 to 85 °C Measured from a 30 cm (12 in) radius surrounding the center of the enclosure. (-40 to 185 °F) -
Page 51: Dimension Drawings
RUGGEDCOM MX5000RE Chapter 5 Installation Guide Dimension Drawings Dimension Drawings NOTE All dimensions are in millimeters, unless otherwise stated. 177.8 175.3 16.0 221.5 12.7 311.9 101.6 16.0 117.6 133.4 31.8 Figure 43: MX5000 Overall Dimensions... - Page 52 RUGGEDCOM MX5000RE Chapter 5 Installation Guide Dimension Drawings...
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Page 53: Certification
RUGGEDCOM MX5000RE Chapter 6 Installation Guide Certification Certification The MX5000RE device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. • Section 6.1, “Agency Approvals” • Section 6.3, “FCC Compliance”... -
Page 54: Fcc Compliance
Chapter 6 RUGGEDCOM MX5000RE Certification Installation Guide Section 6.3 FCC Compliance This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. - Page 55 RUGGEDCOM MX5000RE Chapter 6 Installation Guide Certification Severity Test Description Test Levels Levels Earth ground ports 40 A/m, continuous, Note 1000 A/m for 1 s IEC 61000-4-8 Magnetic Field Enclosure Ports 1000 A/m for 1 s 30% for 0.1 s, 60% for DC Power ports 0.1 s, 100% for 0.05 s...
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Page 56: Environmental Type Tests
Chapter 6 RUGGEDCOM MX5000RE Certification Installation Guide Test Description Test Levels Earth ground ports +/- 4 kV IEEE C37.90.1 Oscillatory Signal ports 2.5 kV common mode @1 MHz DC Power ports 2.5 kV common, 1 kV differential mode @ 1 MHz AC Power ports 2.5 kV common, 1 kV...