Page 1 You'll be entered into a quarterly drawing for free Cisco Press books by returning this survey! Cisco is dedicated to customer satisfaction and would like to hear your thoughts on these printed manuals. Please visit the Cisco Product Comments on-line survey at www.cisco.com/go/crc to submit your comments about accessing Cisco technical manuals.
Page 3: Configuration Guide
Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide Corporate Headquarters Cisco Systems, Inc. 170 West Tasman Drive San Jose, CA 95134-1706 http://www.cisco.com Tel: 408 526-4000 800 553-NETS (6387) Fax: 408 526-4100 Text Part Number: OL-11496-01...
Page 4 You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures: •...
Page 5 CCVP, the Cisco logo, and Welcome to the Human Network are trademarks of Cisco Systems, Inc.; Changing the Way We Work, Live, Play, and Learn is a service mark of Cisco Systems, Inc.; and Access Registrar, Aironet, Catalyst, CCDA, CCDP, CCIE, CCIP, CCNA, CCNP, CCSP, Cisco, the Cisco...
Page 7: Table Of Contents
C H A P T E R Introduction Physical and Functional Description of Router AC and DC Power Subsystems AC Power Entry Modules DC Power Supplies Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 8 PRP Reset Switch 1-26 PRP Alphanumeric Message Displays 1-27 PRP Memory Components 1-28 PRP SDRAM 1-30 PRP SRAM 1-30 PRP NVRAM 1-31 PRP Flash Memory 1-31 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 9 GRP Auxiliary and Console Port Connections 2-23 GRP Auxiliary Port Signals 2-24 GRP Console Port Signals 2-25 GRP Ethernet Port Connections 2-26 GRP RJ-45 Ethernet Connections 2-28 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 10 3-16 Rack-Mounting the Router Chassis 3-17 Verifying Rack Dimensions 3-19 Installing Rack-Mount Brackets—Optional 3-20 Installing Center-Mount Brackets—Optional 3-22 Installing the Chassis in the Rack 3-25 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide viii OL-11496-01...
Page 11 Connecting Power to a DC-Powered Router 3-53 2400 W DC Connections 3-54 2800 W DC Connections 3-56 Installing the Front Covers of Cisco 12010 Original Series Routers 3-58 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 12 Low-Order Bits in the Software Configuration Register 4-37 High-Order Bits in the Software Configuration Register 4-39 Recovering a Lost Password 4-41 Using RP Flash Memory Cards 4-44 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 13 Troubleshooting the Power Subsystem Troubleshooting the AC-Input Power Subsystem Troubleshooting the DC-Input Power Subsystem Troubleshooting a 2400 Watt DC PEM 5-10 Troubleshooting a 2800 W DC PEM 5-12 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 14 Diagnostic Command Reference Table diag Command Output Examples 6-13 Testing Without the verbose Option 6-13 Testing Using the verbose Option 6-14 Displaying Previous Test Results 6-16 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 15 Removing and Replacing a DC PDU 7-47 Removing and Replacing Cards from the Chassis 7-60 Removing and Replacing Cards from the Line Card and RP Card Cage 7-62 Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide xiii OL-11496-01...
Page 16 Technical Specifications A P P E N D I X Router Specifications Site Log A P P E N D I X N D E X Cisco 12010, Cisco 12410, and Cisco 12810 Enhanced Router Installation and Configuration Guide OL-11496-01...
Page 17: About This Guide
This installation and configuration guide contains procedures for installing the router hardware, creating a basic startup configuration file, and powering on the router for the first time. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 18: Document Organization
Appendix B, “Site Log,” provides a sample site log that can be used to record • actions relevant to the operation and maintenance of the router. Index • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 19: Document Conventions
Exclamation points (!) at the beginning of a line indicate a comment line. – Means reader be careful. You are capable of doing something that might result in Caution equipment damage or loss of data. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide xvii OL-11496-01...
Page 20: Obtaining Documentation
You can access the most current Cisco documentation at this URL: http://www.cisco.com/techsupport You can access the Cisco website at this URL: http://www.cisco.com You can access international Cisco websites at this URL: http://www.cisco.com/public/countries_languages.shtml Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide xviii OL-11496-01...
Page 21: Product Documentation Dvd
Cisco products and to view technical documentation in HTML. With the DVD, you have access to the same documentation that is found on the Cisco website without being connected to the Internet. Certain products also have .pdf versions of the documentation available.
Page 22: Documentation Feedback
From this site, you can perform these tasks: Report security vulnerabilities in Cisco products. • Obtain assistance with security incidents that involve Cisco products. • Register to receive security information from Cisco. • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 23: Reporting Security Problems In Cisco Products
About This Guide Cisco Product Security Overview A current list of security advisories and notices for Cisco products is available at this URL: http://www.cisco.com/go/psirt If you prefer to see advisories and notices as they are updated in real time, you...
Page 24: Obtaining Technical Assistance
The website is available 24 hours a day, at this URL: http://www.cisco.com/techsupport Access to all tools on this website requires a Cisco.com user ID and password. If you have a valid service contract but do not have a user ID or password, you can register at this URL: http://tools.cisco.com/RPF/register/register.do...
Page 25: Submitting A Service Request
TAC Service Request Tool provides recommended solutions. If your issue is not resolved using the recommended resources, your service request is assigned to a Cisco engineer. The TAC Service Request Tool is located at this URL: http://www.cisco.com/techsupport/servicerequest...
Page 26: Obtaining Additional Publications And Information
The publication identifies the challenges facing these companies and the technologies to help Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide xxiv OL-11496-01...
Page 27 Cisco experts and other networking professionals. Join a discussion at this URL: http://www.cisco.com/discuss/networking World-class networking training is available from Cisco. You can view • current offerings at this URL: http://www.cisco.com/en/US/learning/index.html Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 28 About This Guide Obtaining Additional Publications and Information Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide xxvi OL-11496-01...
Page 29: Chapter 1 Cisco 12010, Cisco 12410, And Cisco 12810 Series Router Overview
Introduction The routers described in this guide are part of the Cisco 12010, Cisco 12410, and Cisco 12810 series routers and include: The original Cisco 12010, Cisco 12410, and Cisco 12810 series routers.
Page 30: Physical And Functional Description Of Router
Physical and Functional Description of Router The router chassis is a sheet-metal enclosure that houses router components. Each Cisco 12010 series router is designed so that two systems can fit in most standard 75-inch racks. All router models contain the following major...
Page 31 Power is distributed to these components over the chassis backplane (not shown). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 32 Blower module Alarm display Line card and GRP card cage Slot Slot Slot Slot Slot Slot Slot Slot Slot Slot Switch fabric and alarm card cage PEM1 PEM2 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 33: Ac And Dc Power Subsystems
AC PDU Connection—2400 W Each AC PEM converts 200 to 240 VAC into -48 VDC, which is distributed through the chassis backplane to all cards, RPs, and the blower module. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 34 ILIM (yellow)—Indicates the PEM is operating in a current-limiting • condition. For additional information about troubleshooting AC PEMs, see the “Troubleshooting the AC-Input Power Subsystem” section on page 5-5. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 35: Dc Power Supplies
The status LEDs on a DC PEM provide information about the current operational status of the power supply. For example, the LEDs on a 2400 W DC PEM provide following information (Figure 1-6): Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 36 TEMP (yellow)—Indicates the PEM is in an overtemperature condition and • shutdown has occurred. For additional information about troubleshooting DC PEMs, see the “Troubleshooting the DC-Input Power Subsystem” section on page 5-8. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 37: Switch Fabric And Alarm Card Overview
Each SFC or CSC provides a 2.5-Gbps, 10-Gbps, or 40-Gbps full-duplex connection to each line card in the system. For example, in a Cisco 12410 router with 8 line cards, each with 2 x 10 Gbps capacity (full duplex), the system switching bandwidth is 8 x 20 Gbps = 160 Gbps.
Page 38: Switch Fabric Card Functionality
RP and the line cards. SFCs receive all scheduling information and the system clock signal from the CSCs. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-10 OL-11496-01...
Page 39: Alarm Cards And Alarm Display
(sometimes referred to as the alarm display card) is above the horizontal cable management bracket (Figure 1-7). Figure 1-7 Alarm Display Location Alarm display MBUS ALARM A FAIL ALARM B ENABLE Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-11 OL-11496-01...
Page 40: Line Card And Route Processor Overview
Slots 8 and 9 only accept RPs or a narrower legacy line card. • If a system uses only one RP install it in slot 9. You can use slot 8 for a Note legacy line card. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-12 OL-11496-01...
Page 41: Line Cards
Cisco 12000 series routers; the PRP is the route processor shipping with all current Cisco 12000 series routers. You cannot mix GRPs with PRPs. If you install a redundant RP, it must be the same type as the primary RP.
Page 42: Gigabit Route Processor Overview
PCMCIA flash card slots, eject buttons, and RJ-45 Ethernet port and data status LEDs slot LEDs Reset button MII Ethernet connection Auxiliary serial port Alphanumeric message displays Console serial port Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-14 OL-11496-01...
Page 43: Grp Pcmcia Card Slots And Status Leds
Status LEDs (Slot-0/Slot-1) indicate when the flash memory card or I/O device in that slot is accessed. Each slot has an eject button to remove the card from the slot (Figure 1-10). Figure 1-10 Slot Activity LEDs—Front Panel Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-15 OL-11496-01...
Page 44: Grp Reset Switch
The reset switch is not a mechanism for resetting the GRP and reloading the Cisco IOS image. It is intended for software development use only. To prevent system problems or loss of data, use the reset switch only on the advice of Cisco service personnel.
Page 45: Grp Auxiliary And Console Ports
The RJ-45 and MII interfaces on the GRP represent two physical Note connection options for one Ethernet interface; therefore, you can use either the RJ-45 connection or the MII connection, but not both simultaneously. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-17 OL-11496-01...
Page 46 These LEDs are only used by the RJ-45 Ethernet connector and are Note disabled when the MII Ethernet port is in use. MII/RJ-45—Indicates which Ethernet port is selected. • Figure 1-11 Port Activity LEDs—Front Panel Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-18 OL-11496-01...
Page 47: Grp Alphanumeric Message Displays
A complete, descriptive list of all system and error messages appears in the Note Cisco IOS System Error Messages publication. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-19 OL-11496-01...
Page 48: Grp Memory Components
Flash EPROM for the ROM monitor — program boot image 1. Default shipping configuration. 2. Type I or Type II PCMCIA cards can be used in either slot. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-20 OL-11496-01...
Page 49 Line Card and Route Processor Overview Figure 1-13 GRP Memory Locations Bank 2 DRAM DIMMs Bank 1 Flash SIMM GIGABIT ROUTE PROCESSOR PCMCIA slot-0 and slot-1 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-21 OL-11496-01...
Page 50: Grp Dram
Built-in lithium batteries retain the contents of NVRAM for a minimum of 5 years. NVRAM is not user configurable and cannot be upgraded in the field. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-22 OL-11496-01...
Page 51: Grp Flash Memory
PCMCIA flash disk slots (shown with cover in Console serial port place) and slot LEDs RJ-45 Ethernet ports and data status LEDs Reset button Auxiliary serial port Alphanumeric message displays Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-23 OL-11496-01...
Page 52: Prp Pcmcia Card Slots And Status Leds
100 Mbps, the Ethernet port can only provide a usable bandwidth of substantially less than 100 Mbps. You can expect a maximum usable bandwidth of approximately 20 Mbps when using an Ethernet connection. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-24 OL-11496-01...
Page 53: Prp Auxiliary And Console Ports
(CSU), or other optional equipment for Telnet management. Console port—A (female) receptacle that provides a data circuit-terminating • equipment (DCE) interface for connecting a console terminal. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-25 OL-11496-01...
Page 54: Prp Reset Switch
The reset switch is not a mechanism for resetting the PRP and reloading the Cisco IOS image. It is intended for software development use only. To prevent system problems or loss of data, use the reset switch only on the advice of Cisco service personnel.
Page 55: Prp Alphanumeric Message Displays
The alphanumeric message displays also provide information about different levels of system operation, including the status of the GRP, router error messages, and user-defined status and error messages A list of all system and error messages appears in the Cisco IOS System Error Note Messages publication.
Page 56: Prp Memory Components
1 Flash boot 512 KB Flash EPROM for the ROM monitor program — boot image 1. Default shipping configuration. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-28 OL-11496-01...
Page 57 Figure 1-17 PRP Memory Locations Bank 2 DRAM DIMMs Flash Bank 1 SIMM ETH 0 ETH 1 CONSOLE PERFORMANCE ROUTE PROCESSOR 1 (PRP-1) PCMCIA slot-1 and slot-2 (behind cover) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-29 OL-11496-01...
Page 58: Prp Sdram
Its principal function is to act as a staging area for routing table updates, and for information sent to and received from the line cards. SRAM is not user-configurable and cannot be upgraded in the field. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-30 OL-11496-01...
Page 59: Prp Nvram
1. Standard Type 1 and Type 2 linear flash memory cards also are supported, although they may not have the capacity to meet the configuration requirements of your system. 2. Default shipping configuration. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-31 OL-11496-01...
Page 60: Horizontal Cable Management Bracket
Line Card and Route Processor Overview Horizontal Cable Management Bracket Cisco 12010, Cisco 12410, and Cisco 12810 series routers include a horizontal cable management bracket that works with individual line card cable management brackets to organize interface cables entering and exiting the router.
Page 61: Blower Module
The fault can be caused by any of the following: One or more fans are not operating – One or more fans are running below speed – A controller card fault – Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-33 OL-11496-01...
Page 62 The variable-speed feature allows quieter operation by running the fans at below maximum speed, while still providing adequate cooling to maintain an acceptable operating temperature inside the card cages. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-34 OL-11496-01...
Page 63 If another fan fails, the system shuts down to prevent equipment damage. For additional troubleshooting information, see the “Blower Module Operation” section on page 5-30. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-35 OL-11496-01...
Page 64 Chapter 1 Cisco 12010, Cisco 12410, and Cisco 12810 Series Router Overview Line Card and Route Processor Overview Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 1-36 OL-11496-01...
Page 65: Preparing For Installation
Site Requirement Guidelines, page 2-6 • GRP Port Connection Guidelines, page 2-22 • • PRP Port Connection Guidelines, page 2-33 Alarm Display Connection Guidelines, page 2-42 • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 66: Safety Guidelines
(NFPA) 70, United States National Electrical Code; in Canada, Canadian Electrical Code, part I, CSA C22.1; in other countries, International Electrotechnical Commission (IEC) 364, part 1 through part 7. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 67: Compliance And Safety Information
Safety Guidelines Compliance and Safety Information The Cisco 12010, Cisco 2410 and Cisco 12810 routers are designed to meet the regulatory compliance and safety approval requirements. Refer to the Regulatory Compliance and Safety Information for the Cisco 12000 Series Router...
Page 68 Chapter 2 Preparing for Installation Safety Guidelines Figure 2-1 Connecting an ESD-Preventive Wrist Strap to the Chassis connection MBUS socket ALARM A FAIL ALARM B ENABLE Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 69: Lifting Guidelines
This invisible radiation can cause eye injury if you stare into the port. Warning To avoid eye injury, never stare into open line card ports. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 70: Site Requirement Guidelines
± 0.06 inch (46.50 cm ± 0.15 cm). The rack-mounting hardware included with the router is suitable for most 19-inch equipment racks or telco-style frames. Figure 2-2 shows examples of typical 2-post, 4-post, and telco-type equipment racks. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 71: Enclosed Rack
Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 72: Telco Rack
In the front-mounted position, you secure the chassis rack-mounting brackets directly to the rack posts (Figure 2-3). Figure 2-3 Front-Mounted Router—Telco Rack Rack Front panel of chassis Rack-mount bracket (attached to rack posts) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 73 Figure 2-4 Center-Mounted Router—Telco Rack Rack Center-mount bracket Rack-mount bracket (attached to rack posts) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 74: Site Layout And Equipment Dimensions
Install the cable-management brackets included with the router to keep cables • organized. Be sure to: Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-10 OL-11496-01...
Page 75: Rack-Mounting Guidelines
Original Router Chassis Footprint and Dimensions—Top View 17.39 in. Back 21 in. Vertical rack-mounting flange (each side) 2.90 in. Front 2.10 in. Plastic front cover 19.00 in. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-11 OL-11496-01...
Page 76 Figure 2-6 Enhanced Router Chassis Footprint and Dimensions—Top View 17.531 17.798 in. 25.533 in. 7.735 in. 18.95 in. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-12 OL-11496-01...
Page 77: Air Flow Guidelines
Clogged filters and vents can cause an overtemperature condition in the router. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-13 OL-11496-01...
Page 78: Temperature And Humidity Guidelines
Proper grounding is necessary to avoid damage from lightning and power surges. Caution See the “NEBS Supplemental Unit Bonding and Grounding Guidelines” section on page 2-19 for grounding requirements. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-14 OL-11496-01...
Page 79: Ac-Powered Routers
AS/NZZS 3112-1993 (15A) CEE (7) VII (16A) Italy United Kingdom Appliance coupler 1/3/16 plug BS89/13 C19W coupler CEI 23-16 (16A) BS 1363/A Hot EN60320/C19 (20A) (13A; replaceable fuse) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-15 OL-11496-01...
Page 80: Dc-Powered Routers
DC return (+) for each PDU (2 PDUs x 3 = 6 cables). The length of the cables depends on your router location from the source power. DC power cables are not available from Cisco, but are available from any Note commercial cable vendor.
Page 81 Ø 0.267 0.48 2 holes Crimp area 0.25 0.63 0.37 0.08 Figure 2-10 shows a typical source DC power distribution scheme for a 2400 W DC PDU. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-17 OL-11496-01...
Page 82 Figure 2-10 Typical Source DC Power Cabling Scheme—2400W PDU Central office ground Ground window Rectifiers CO ground Central office primary & secondary DC power Plant distribution controls Batteries Battery plant Ground -48/60V -48/60V Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-18 OL-11496-01...
Page 83: Nebs Supplemental Unit Bonding And Grounding Guidelines
NEBS environment, you can choose to bypass these guidelines and rely on the safety earth ground connections to the AC and DC PDUs. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-19 OL-11496-01...
Page 84 Chapter 2 Preparing for Installation Site Requirement Guidelines Figure 2-11 NEBS Bonding and Grounding Studs NEBS bonding and grounding studs Agency compliance label Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-20 OL-11496-01...
Page 85: Site Wiring Guidelines
Site wiring is unlikely to emit radio interference if you use twisted-pair cable with a good distribution of grounding conductors. Use a high-quality twisted-pair cable with one ground conductor for each data signal, when applicable. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-21 OL-11496-01...
Page 86: Grp Port Connection Guidelines
GRP Auxiliary and Console Port Connections, page 2-23 • GRP Ethernet Port Connections, page 2-26 • PRP Auxiliary and Console Port Connections, page 2-33 • PRP Ethernet Connections, page 2-37 • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-22 OL-11496-01...
Page 87: Grp Auxiliary And Console Port Connections
RJ-45 plugs to the GRP console port. EIA/TIA-232 cables are not available from Cisco, but are available from any Note commercial cable vendor. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-23 OL-11496-01...
Page 88: Grp Auxiliary Port Signals
Input Data set ready — Signal ground Input Carrier detect (used for modem control) Output Data terminal ready (used for modem control only) RING Input Ring Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-24 OL-11496-01...
Page 89: Grp Console Port Signals
Transmit data (from DTE) Input Receive data (to DTE) Input Data set ready (always on) — Signal ground Input Data carrier detect (always on) Output Data terminal ready Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-25 OL-11496-01...
Page 90: Grp Ethernet Port Connections
The Ethernet port can use either unshielded twisted-pair (UTP) or shielded Note twisted-pair (STP) cables. Shielded twisted-pair cables are recommended for sites at which extremely high immunity to noise is required. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-26 OL-11496-01...
Page 91: Figure
The GRP Ethernet port does not provide external routing functions. Its primary roles are to act as a Telnet port into the router, and to boot or access Cisco IOS software images over a network to which the GRP Ethernet port is directly connected.
Page 92: Grp Rj-45 Ethernet Connections
Transmit data – RxD+ Receive data + Termination network No connection Termination network No connection RxD– Receive data – Termination network No connection Termination network No connection Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-28 OL-11496-01...
Page 93 When connecting two GRPs back-to-back, use the crossover cable pinout shown Figure 2-17. Figure 2-17 Crossover Ethernet Cable Pinout 1 TxD+ 1 TxD+ 2 TxD– 2 TxD– 3 RxD+ 3 RxD+ 6 RxD– 6 RxD– Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-29 OL-11496-01...
Page 94: Grp Mii Ethernet Connections
MII connector to provide strain relief for your MII cable. Figure 2-18 GRP MII Ethernet Connector Pin 1 Jackscrew Pin 21 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-30 OL-11496-01...
Page 95 1, 20, 21, 40 – – – +5 V 1. Pins not listed in the table are not used. 2. Tx_CLK and Rx_CLK are provided by the external transceiver. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-31 OL-11496-01...
Page 96 Data rate (Mbps) Signaling method Baseband Segment length (max meters) 100 m between DTE and repeaters Media Category 5 UTP (for RJ-45) or MII Topology Star/hub Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-32 OL-11496-01...
Page 97: Prp Port Connection Guidelines
The auxiliary and console ports are asynchronous serial ports. Ensure that Note devices connected to these ports are capable of asynchronous transmission. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-33 OL-11496-01...
Page 98 PRP to the associated devices. Figure 2-19 PRP Auxiliary and Console Port Connections Modem Auxiliary port Console terminal Console port RJ-45 cables Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-34 OL-11496-01...
Page 99: Prp Auxiliary Port Signals
Request to send Output Data terminal ready Output Transmit data — Signal ground — Signal ground Input Receive data Input Data set ready Input Clear to send Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-35 OL-11496-01...
Page 100: Prp Console Port Signals
Data terminal ready Output Transmit data — Signal ground — Signal ground Input Receive data Input Data set ready — — — 1. These pins are not connected. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-36 OL-11496-01...
Page 101: Prp Ethernet Connections
The PRP Ethernet port does not provide external routing functions. Its primary roles are to act as a Telnet port into the router, and to boot or access Cisco IOS software images over a network to which the PRP Ethernet port is directly connected.
Page 102 Network 1.0.0.0 (Cisco 12000 series router) Host A Host B Network 2.0.0.0 Host A Router B (Cisco 7500 series router) Router C (Cisco 7500 series router) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-38 OL-11496-01...
Page 103: Prp Rj-45 Ethernet Connections
Transmit data – RxD+ Receive data + Termination network No connection Termination network No connection RxD– Receive data – Termination network No connection Termination network No connection Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-39 OL-11496-01...
Page 104 When connecting two PRPs back-to-back, use the crossover cable pinout shown Figure 2-24. Figure 2-24 Crossover Cable Pinout Between PRPs 1 TxD+ 1 TxD+ 2 TxD– 2 TxD– 3 RxD+ 3 RxD+ 6 RxD– 6 RxD– Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-40 OL-11496-01...
Page 105 Table 2-12 IEEE 802.3u Physical Characteristics Parameter 100BASE-TX Data rate (Mbps) Signaling method Baseband Maximum segment length 100 m between DTE and repeaters Media Category 5 UTP Topology Star/Hub Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-41 OL-11496-01...
Page 106: Alarm Display Connection Guidelines
The shielded cable is terminated by shielded connectors on both ends, with the cable shield material tied to both connectors. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-42 OL-11496-01...
Page 107 Common Normally Open Normally Closed Critical audible alarm Major audible alarm Minor audible alarm Critical visual alarm Major visual alarm Minor visual alarm Alarm input — Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-43 OL-11496-01...
Page 108 Chapter 2 Preparing for Installation Alarm Display Connection Guidelines Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 2-44 OL-11496-01...
Page 109: Installing The Router
This completes the hardware installation procedure for the router. Proceed to • Chapter 4, “System Startup and Basic System Configuration,” for information on performing the initial router startup and basic configuration., page 3-59 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 110: Pre-Installation Considerations And Requirements
The router must be installed in a rack that is secured to the building structure. You must install the router in either a telco-style frame or a four-post equipment rack. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 111: Installation Overview
See the “Removing Components Before Installing the Chassis” section on page 3-4 for procedures to remove these components. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 112: Required Tools And Equipment
The router is designed to be lifted by two persons into a rack. To reduce the weight of the system, you can remove some of the components before attempting to lift it into the rack. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 113: Removing The Front Covers From Cisco 12010 Original Series Routers
(without damaging the front cover). To reinstall the front cover, refer to the “Installing the Front Covers of Cisco 12010 Original Series Routers” section on page 3-58. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 114 Chapter 3 Installing the Router Removing Components Before Installing the Chassis Figure 3-2 Router Front Covers ALARM A ALARM B Ball stud Ball stud clip Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 115: Removing The Front Cover From Cisco 12010 Enhanced Series Routers
Open the front door by pressing the right latch button (Figure 3-3). Step 1 Figure 3-3 Opening the Front Door ALARM A ALARM B Front Door Latch Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 116 Step 3 Reinstall the hinge pins into the chassis hinge brackets. Figure 3-4 Removing or Installing Hinge Pins ALARM A ALARM B Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 117: Removing Power Supplies
Figure 3-5 Removing an AC Power Supply PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM Repeat Step 1 for the other PEM. Step 2 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 118: Removing Dc Pems
The DC PEM weighs approximately 14 pounds (6.35 kg). Use two hands to Warning remove the power supply. Figure 3-6 Removing a DC PEM Step 2 Repeat Step 1 for the other PEM. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-10 OL-11496-01...
Page 119: Removing The Blower Module
Slide out the blower module completely from the module bay while supporting it with your other hand. The blower module weighs approximately 20 pounds (9 kg). Use two hands Warning when handling the blower module. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-11 OL-11496-01...
Page 120: Removing Cards From The Chassis
The line card and RP card cage contains 10 slots (numbered 0 through 9, from left to right). Line cards are installed in slots 0 through 7; RPs are installed in slots 8 and 9. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-12 OL-11496-01...
Page 121 3-8). You will need this information when you reinstall the cards in the chassis Note to be sure you install them in the same card slots. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-13 OL-11496-01...
Page 122 Alarm display Line card and GRP card cage Slot Slot Slot Slot Slot Slot Slot Slot Slot Slot Switch fabric and alarm card cage PEM1 PEM2 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-14 OL-11496-01...
Page 123 Grasp card carrier to Grasp card carrier to slide card out of slot slide card out of slot Step 3 Repeat Step 2 for each line card. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-15 OL-11496-01...
Page 124: Removing Cards From The Switch Fabric And Alarm Card Cage
Loosen the captive screws on each side of the air filter door and swing the door Step 1 away from the switch fabric and alarm card cage (Figure 3-10). Figure 3-10 Opening the Air Filter Door Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-16 OL-11496-01...
Page 125: Rack-Mounting The Router Chassis
Rack-Mounting the Router Chassis The router chassis can be installed in either a front-mounted position or a center-mounted position as shown in Figure 3-12. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-17 OL-11496-01...
Page 126 Rack-mount bracket (attached to rack posts) Rack-mount bracket (attached to rack posts) In a front-mounted position, the chassis rack-mounting flanges are secured directly to the rack posts. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-18 OL-11496-01...
Page 127: Verifying Rack Dimensions
The space must be at least 17.7 inches (45 cm) to accommodate the chassis which is 17.25 inches (43.8 cm) wide and fits between the mounting posts on the rack. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-19...
Page 128: Installing Rack-Mount Brackets-Optional
Determine the location in which you want to position the chassis in the rack, and Step 1 mark holes at the same height on both the left and right rack rails. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-20 OL-11496-01...
Page 129 Figure 3-14 Installing the Left and Right Rack-Mount Brackets Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-21 OL-11496-01...
Page 130: Installing Center-Mount Brackets-Optional
Determine the location in which you want to position the bottom of the router Step 1 chassis in the rack, and mark holes at the same height on both the left and right rack rails. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-22 OL-11496-01...
Page 131 Use a level to verify that the tops of the two brackets are level, or use a measuring Step 5 tape to verify that both brackets are the same distance from the top of the rack rails. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-23 OL-11496-01...
Page 132 Figure 3-16 Installing a Center-Mount Rack-Mounting Bracket Rack Bracket Chassis Chassis Bracket rack-mounting rail Rack Threaded hole Open hole (chassis secured (screw inserted by screw) through) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-24 OL-11496-01...
Page 133: Installing The Chassis In The Rack
Figure 3-17 Router and Rack Posts Front panel Rear panel of chassis of chassis Rack Rack-mount bracket (attached to rack posts) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-25 OL-11496-01...
Page 134 Figure 3-18 Correct Lifting Positions Do not grasp the card cage or the air filter door when lifting the router chassis. Caution (Figure 3-19.) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-26 OL-11496-01...
Page 135 Space the screws evenly between the top and bottom of the chassis. • Tighten all 5 screws on each side to secure the chassis to the equipment rack. Step 5 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-27 OL-11496-01...
Page 136: Supplemental Bonding And Grounding Connections
Install the locking washers and nuts over the bonding and grounding cable studs Step 1 and tighten securely (Figure 3-20). Figure 3-20 Router Rear NEBS Bonding and Grounding Studs Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-28 OL-11496-01...
Page 137: Reinstalling Components After Installing The Chassis
Use the following procedures to reinstall the AC or DC power supplies. To reinstall AC PEMs, go to Reinstalling AC PEMs, page 3-30 • To reinstall DC PEMs, go to Reinstalling DC PEMs, page 3-31 • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-29 OL-11496-01...
Page 138: Reinstalling Ac Pems
Repeat Step 1 for the other power supply. Step 2 Go to the “Reinstalling the Blower Module” section on page 3-32 to install the Step 3 blower module. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-30 OL-11496-01...
Page 139: Reinstalling Dc Pems
Repeat Step 1 for the other power supply. Step 2 Go to the “Reinstalling the Blower Module” section on page 3-32 to install the Step 3 blower module. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-31 OL-11496-01...
Page 140: Reinstalling The Blower Module
Tighten the captive screws on the blower module to secure it to the chassis. Figure 3-23 Installing the Blower Module Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-32 OL-11496-01...
Page 141: Reinstalling Cards In The Chassis
Loosen the two captive screws on each side of the air filter door and swing the Step 1 door away from the switch fabric and alarm card cage (Figure 3-24). Figure 3-24 Opening the Air Filter Door Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-33 OL-11496-01...
Page 142 Go to the “Reinstalling Cards in the Line Card and RP Card Cage” section on Step 5 page 3-35 to reinstall the line cards and RP. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-34 OL-11496-01...
Page 143: Reinstalling Cards In The Line Card And Rp Card Cage
Tighten the captive screws at the top and bottom of the front panel. Figure 3-26 Installing a Line Card into the Line Card and RP Card Cage MBUS ALARM A FAIL ALARM B ENABLE ALARM A ALARM B Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-35 OL-11496-01...
Page 144: Connecting Line Card Network Interface Cables
For cable connection information for your specific line card, refer to the installation and configuration note for that line card. You can access the most current Cisco line card documentation on the World Wide Note Web at: http://www.cisco.com.
Page 145 (Figure 3-27b). Repeat Steps 3 through 5 for each additional cable connection to that line card. Step 5 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-37 OL-11496-01...
Page 146 Connecting Line Card Network Interface Cables Figure 3-27 Connecting a Network Interface Cable to a Legacy Line Card Line card cable-management bracket Cable clips Network interface cable Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-38 OL-11496-01...
Page 147 Always allow adequate strain relief in the interface cable. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-39 OL-11496-01...
Page 148 Chapter 3 Installing the Router Connecting Line Card Network Interface Cables Figure 3-28 Current Style Cable Management Bracket Velcro strap Line card cable-management bracket Network interface cable Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-40 OL-11496-01...
Page 149: Connecting Grp Route Processor Cables
The ports labeled Ethernet, 10BASE-T, Token Ring, Console, and AUX are safety extra-low voltage (SELV) circuits. SELV circuits should only be connected to other SELV circuits. RP cables are not available from Cisco, but are available from any commercial Note cable vendor.
Page 150: Connecting To The Grp Console Port
Attach the terminal end of the cable to the interface port on the data terminal. Attach the other end of the cable to the GRP console port. Step 4 Power on the data terminal. Step 5 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-42 OL-11496-01...
Page 151: Connecting To The Grp Auxiliary Port
RJ-45 and MII cables to the Ethernet receptacles at the same time, and use cables that comply with EIA/TIA-568 standards. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-43 OL-11496-01...
Page 152 “GRP Ethernet Port Connections” section on page 2-26 for additional information about GRP Ethernet ports. Ethernet ports are primarily used as a Telnet port into the Cisco 12000 series Caution router, and for booting or accessing Cisco IOS software images over a network to which an Ethernet port is directly connected.
Page 153: Rj-45 Connection
Connect the network end of your MII cable to your transceiver, switch, hub, Step 2 repeater, DTE, or other external equipment. The Ethernet interfaces on the GRP are endstation devices only, not Note repeaters. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-45 OL-11496-01...
Page 154: Connecting Prp Route Processor Cables
The ports labeled Ethernet, 10BASE-T, Token Ring, Console, and AUX are safety Caution extra-low voltage (SELV) circuits. SELV circuits should only be connected to other SELV circuits. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-46 OL-11496-01...
Page 155: Connecting To The Prp Console Port
Chapter 3 Installing the Router Connecting PRP Route Processor Cables RP cables are not available from Cisco, but are available from any commercial Note cable vendor. To comply with Telcordia GR-1089 NEBS standard for electromagnetic Note compatibility and safety, connect all console, auxiliary, Ethernet, and BITS (PRP2) interfaces only to intrabuilding or nonexposed wiring or cabling.
Page 156: Connecting To The Prp Auxiliary Port
Attach the device end of the cable to the interface port on the asynchronous serial Step 2 device. Attach the other end of the cable to the PRP auxiliary port. Step 3 Power on the asynchronous serial device. Step 4 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-48 OL-11496-01...
Page 157: Connecting To The Prp Ethernet Ports
Use cables that comply with EIA/TIA-568 standards. Ethernet ports are primarily used as a Telnet port into the Cisco 12000 series Caution router, and for booting or accessing Cisco IOS software images over a network to which an Ethernet port is directly connected.
Page 158: Connecting Alarm Display Card Cables
25-pin D-subconnectors, labeled Alarm A and Alarm B (Figure 3-32). Figure 3-32 Alarm Display Card Cable Connection Alarm display MBUS ALARM A FAIL ALARM B ENABLE Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-50 OL-11496-01...
Page 159: Connecting Power To The Router
Connecting Power to a DC-Powered Router, page 3-53 • A router must be operated with both of its power modules installed at all times for Caution electromagnetic compatibility (EMC). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-51 OL-11496-01...
Page 160: Connecting Power To An Ac-Powered Router
(Figure 3-33). Plug each power supply cable into its AC outlet. Step 2 Figure 3-33 Connecting Source AC to the AC-Input Power Connector Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-52 OL-11496-01...
Page 161: Connecting Power To A Dc-Powered Router
DC power. These cables and the cable lugs used to attach the cables to the router chassis are not available from Cisco Systems. They are available from any commercial cable vendor. For more information on site power and source DC cable requirements, see the “Power Connection Guidelines”...
Page 162: 2400 W Dc Connections
DC power cable lugs to power shelf terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-54 OL-11496-01...
Page 163 Figure 3-34 Connecting the DC Power Cables—2400 W PDU -48/60V – Ground -48/60V ( Replace the clear plastic safety cover over the PDUs. Step 3 Power on the circuit breaker. Step 4 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-55 OL-11496-01...
Page 164: 2800 W Dc Connections
DC power cable lugs to power shelf terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-56 OL-11496-01...
Page 165 -40A MAX (2x) Ground Feed A2 – 48/60V RTN Replace the clear plastic safety covers over the PDUs. Step 3 Step 4 Power on the circuit breaker. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-57 OL-11496-01...
Page 166: Installing The Front Covers Of Cisco 12010 Original Series Routers
Repeat Step 1 and Step 2 for the remaining front cover. Step 3 To remove the front cover, refer to the “Removing the Front Covers from Cisco 12010 Original Series Routers” section on page 3-5. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-58 OL-11496-01...
Page 167: Chapter 4 System Startup And Basic System Configuration
This completes the hardware installation procedure for the router. Proceed to Chapter 4, “System Startup and Basic System Configuration,” for information on performing the initial router startup and basic configuration. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-59 OL-11496-01...
Page 168 Chapter 3 Installing the Router Installing the Front Covers of Cisco 12010 Original Series Routers Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 3-60 OL-11496-01...
Page 169 System Startup and Basic System Configuration The system startup process and a procedure for performing a basic configuration of your Cisco 12010, Cisco 12410, or Cisco 12810 router is presented in the following sections: Sources of Cisco IOS Software, page 4-2 •...
Page 170: Sources Of Cisco Ios Software
“Post-Installation Procedures” section on page 4-63. Sources of Cisco IOS Software A default Cisco IOS software image for your system is available through any of the following internal or external sources: Onboard flash memory on the Route Processor (RP)—The latest Cisco IOS •...
Page 171: Boot Process Overview
If the ROM monitor is configured to autoboot, the system automatically – loads and boots the Cisco IOS software. If the ROM monitor is not configured to autoboot, you must boot the – Cisco IOS software manually. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 172: Powering On The Router And Observing The Boot Process
System Startup and Basic System Configuration Powering On the Router and Observing the Boot Process When the Cisco IOS software boots, it polls all other cards in the system, powers them on, and loads the Cisco IOS software they require.
Page 173 The system is operational and ready to execute basic Cisco IOS RP ROM software commands at the ROM monitor prompt (rommon>). monitor A valid Cisco IOS image is running. RP Cisco IOS software Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 174 (only one port can be operational at a time). RJ-45 LEDs show port activity. – LINK: Link activity COLL: Collision detection – TX: data transmission – RX: data reception – Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 175 Powering On the Router and Observing the Boot Process Figure 4-2 GRP LEDs—Partial Front Panel View Figure 4-3 PRP Ethernet Ports and LEDs—Partial Front Panel View ETH 0 ETH 1 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 176 Low memory on the line card is being tested. Line card TEST ROM monitor The size of main memory on the line card is being discovered. Line card INIT ROM monitor Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 177 2. The version of MBus microcode running on your system might be different. 3. The fabric downloader loads the Cisco IOS software image onto the line card. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide...
Page 178 The router automatically boots using the default image (if a flash memory card Step 7 containing a valid Cisco IOS software image is inserted in slot 0 and the software configuration register is set to 0x0102). As the router boots the Cisco IOS software image, a system banner similar to the...
Page 179: Manually Booting The System
ROM monitor mode and displays the ROM monitor prompt (rommon>). From ROM monitor mode, you have access to commands which locate and boot a valid system image. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-11 OL-11496-01...
Page 180: Locating A Valid Cisco Ios Software Image
Manually Booting the System Locating a Valid Cisco IOS Software Image Use the following procedure to locate a Cisco IOS software image to manually boot the router from the ROM monitor prompt (rommon>). Enter the ROM monitor mode dir bootflash command to examine the contents of Step 1 the onboard flash memory in NVRAM on the RP.
Page 181 Use the boot flash command with care. Make sure that the flash memory card Caution inserted in slot 0 contains a valid Cisco IOS software image; otherwise, you could instruct the system to boot an invalid image from the flash memory card. Before entering a boot command, always enter the dir slotn: command to examine the contents of a flash memory card.
Page 182: Configuring The Router
Note to the default configuration register setting (0x0102). This setting causes the system to boot Cisco IOS software from a flash memory card inserted in slot 0 the next time you boot the router. See the “Configuring the Software Configuration Register”...
Page 183: Cisco Ios User Interface
Cisco IOS User Interface Cisco IOS software provides a command line interface that allows you to configure and manage your router. If you are not familiar with the Cisco IOS command line interface, you should read the “Using the Command Line Interface”...
Page 184: User Exec Mode
ROM monitor mode. User EXEC Mode After the system boots successfully and loads the Cisco IOS software, the user EXEC mode prompt appears on the system console. The user EXEC mode prompt consists of the router host name followed by the right angle bracket (>). The following example shows the user EXEC mode prompt for a router with the factory default name Router.
Page 185: Global Configuration Mode
“Interface Commands” chapter in the Configuration Fundamentals Command Reference. For protocol-specific commands, refer to the appropriate Cisco IOS software command reference guide. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-17 OL-11496-01...
Page 186: Using Setup For Configuration Changes
The system configuration dialog guides you through the configuration process by prompting you for global (system-wide) parameters and interface (line card) parameters. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-18 OL-11496-01...
Page 187 Note The output shown in this section are examples.Your configuration dialog might be different depending on which image of the Cisco IOS software you are using and how your router is equipped. Cisco Internetwork Operating System Software...
Page 188 Class B network is 172.16.0.0, 8 subnet bits; mask is /24 The following configuration command script was created: hostname Milo enable secret 5 $1$krIg$emfYm/1OwHVspDuS8Gy0K1 enable password wilma Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-20 OL-11496-01...
Page 189 When you enter setup using the setup command, the script displays any existing (previously entered) system configuration settings within square brackets [ ]. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-21 OL-11496-01...
Page 190: Configuring Global Parameters Using The Setup Facility
Host name for the router. • Passwords for the enable, enable secret, and virtual terminal security • parameters. • Protocols used by the router. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-22 OL-11496-01...
Page 191 An enable secret password can contain from 1 to 25 uppercase and lowercase • alphanumeric characters. An enable password can contain any number of uppercase and lowercase • alphanumeric characters. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-23 OL-11496-01...
Page 192: Configuring Network Interfaces
The RJ-45 and MII receptacles on the GRP and PRP are IEEE 802.3u-compliant interfaces that provide connectivity to Ethernet networks. You can use one interface or the other, but not both at the same time. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-24 OL-11496-01...
Page 193 Is this interface in use?: yes Configure IP on this interface?: yes Configure IP unnumbered on this interface?: yes Assign to which interface: ethernet0 Configure CLNS on this interface?: yes Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-25 OL-11496-01...
Page 194: Checking The Software Version Number And Installed Interfaces
ROM: System Bootstrap, Version 11.2(17)GS2, [htseng 180] EARLY DEPLOYMENT RELEA) BOOTFLASH: GS Software (GSR-BOOT-M), Version 11.2(18)GS4, EARLY DEPLOYMENT RELE Getty uptime is 22 hours, 15 minutes System returned to ROM by reload Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-26 OL-11496-01...
Page 195: Using Global Configuration Mode
Would you like to enter the initial dialog? [yes]: no Milo> Enter the enable command and password (if prompted). Step 2 Milo> enable Password: <password> Milo# Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-27 OL-11496-01...
Page 196: Verifying Running Configuration File Settings
Milo enable secret 5 $1$W6K5$W/p5Bq6IPLGJ/hS9VVP1g. enable password twink interface POS1/0 ip address 10.1.1.1 255.255.255.0 crc 32 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-28 OL-11496-01...
Page 197: Saving The Running Configuration Settings To Nvram
Milo# copy running-config startup-config If you do not save the running configuration settings to NVRAM, they will be lost Note the next time you reload the system. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-29 OL-11496-01...
Page 198: Viewing The Running Configuration Settings
10 0 144 aal5mux ip 155000 155000 1 atm pvc 11 1 91 aal5snap 310000 310000 1 map-group atm1 no ip classless ip route 10.5.4.254 255.255.255.255 Ethernet0 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-30 OL-11496-01...
Page 199: Configuring The Software Configuration Register
The software configuration register is a 16-bit register in NVRAM that defines specific system parameters. You can set or change the contents of this register to accomplish the following tasks: Define the boot sources for the default Cisco IOS software, assigning them in • the following order of precedence: Flash memory card inserted in PCMCIA slot 0 –...
Page 200 0x4000 Excludes network numbers from IP broadcasts 0x8000 Enables diagnostic messages and ignores the contents of NVRAM 1. OEM = original equipment manufacturer. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-32 OL-11496-01...
Page 201: Setting Software Configuration Settings
Note A Cisco 12010, Cisco 12410, or Cisco 12810 router is shipped with a boot image in the boot flash, and a Cisco IOS image on a flash memory card. Setting Software Configuration Settings...
Page 202 To form this filename, the system starts with cisco and links the octal equivalent of the boot field value and the processor type in the following format: cisco<bootfieldvalue>-<processorname>...
Page 203: Changing Software Configuration Register Settings
The system uses one of the filenames in this range to boot a default system image stored on a network TFTP server. If a bootable Cisco IOS software image exists in a flash memory card inserted in Note slot 0 or slot 1, the software configuration register boot field setting is overridden.
Page 204 Reboot the system. Step 7 Configuration register changes take effect only after the system reboots Note (for example, when you enter a reload command from the console). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-36 OL-11496-01...
Page 205: Low-Order Bits In The Software Configuration Register
“Setting Software Configuration Settings” section on page 4-33, the boot field setting determines the source of the Cisco IOS software image used to boot the router. If you set the boot field value to 0 (0x0000), you must boot the operating •...
Page 206 System Startup and Basic System Configuration Configuring the Software Configuration Register If a bootable Cisco IOS software image exists in a flash memory card installed in Note slot 0 or slot 1, the configuration register setting is overridden, and the bootable...
Page 207: High-Order Bits In The Software Configuration Register
10 and 14. Table 4-7 Configuration Register Settings for Broadcast Address Destination Bit 14 Bit 10 Address (<net> <host>) <ones> <ones> <zeros> <zeros> <net> <zeros> <net> <ones> Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-39 OL-11496-01...
Page 208 Bit 13 of the software configuration register determines the system response • to a bootload failure. Setting bit 13 causes the system to load Cisco IOS software from flash – memory after five unsuccessful attempts to load a boot file from the network TFTP server.
Page 209: Recovering A Lost Password
[n]: y enable “diagnostic mode”? y/n [n]: Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-41 OL-11496-01...
Page 210 Press RETURN to get started! Press Return. Step 6 After some interface configuration information is displayed, the user EXEC mode prompt appears: Milo> Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-42 OL-11496-01...
Page 211 Press Ctrl-Z to exit global configuration mode. Step 11 Milo(config)# Ctrl-Z Milo# Reboot the router and use the recovered password with the enable command to Step 12 gain access to the router. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-43 OL-11496-01...
Page 212: Using Rp Flash Memory Cards
Hold the flash memory card with the connector end of the card toward the slot and Step 2 the label facing right (see Figure 4-5a). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-44 OL-11496-01...
Page 213 Pull the card from the slot and place it in an antistatic bag to protect it from ESD Step 3 damage. Replace the flash memory card slot cover. Step 4 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-45 OL-11496-01...
Page 214: Installing And Removing A Flash Memory Card
Chapter 4 System Startup and Basic System Configuration Using RP Flash Memory Cards Figure 4-5 Installing and Removing a Flash Memory Card Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-46 OL-11496-01...
Page 215: Formatting A New Flash Memory Card
For command descriptions and configuration information, refer to the Configuration Fundamentals Command Reference and the Configuration Fundamentals Configuration Guide in the Cisco IOS documentation set. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-47 OL-11496-01...
Page 216: Specifying A Cisco Ios Software Image To Boot The System
Using RP Flash Memory Cards Specifying a Cisco IOS Software Image to Boot the System Use the procedure in this section to identify a specific Cisco IOS software image (new.image in this example) that you want to make bootable from a flash memory card.
Page 217: Flash Memory Commands
The following example shows the cd command changing access to different devices. Milo# cd slot1: Milo# pwd slot1:/ Milo# cd slot0: Milo# pwd slot0:/ Milo# cd bootflash: Milo# pwd bootflash:/ Milo# Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-49 OL-11496-01...
Page 218: Dir Command
(they still occupy space in memory). This allows you to recover a deleted file at a later time using the undelete command. To permanently remove deleted files use the squeeze command. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-50 OL-11496-01...
Page 219: Squeeze Command
During a squeeze operation, the system maintains a log of executed squeeze Note functions, so that the system can return to the proper place and continue the operation in the event of a power failure. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-51 OL-11496-01...
Page 220: Booting From Flash Memory
0 or slot 1. Caution You cannot copy a new Cisco IOS software image into the onboard flash memory SIMM (also referred to as bootflash) while the system is running from that onboard flash memory.
Page 221 Address or name of remote host [1.1.1.1]? Loading new.image from 1.1.1.1 (via Ethernet0): !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!![OK - 7799951/15599616 bytes] CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-53 OL-11496-01...
Page 222: Copying A Cisco Ios Software Image Into A Flash Memory Card
0). Copying a Cisco IOS Software Image into a Flash Memory Card You can copy a Cisco IOS software image to a flash memory card at any time for later use. Before you copy an image be sure that: You have a formatted flash memory card inserted in RP slot 0 or slot 1.
Page 223: Step 1
The C characters indicate that a CRC is being calculated during the • downloading process. The CRC verifies that the file is correctly copied to the destination device (the flash memory card in slot 0). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-55 OL-11496-01...
Page 224: Copying Cisco Ios Software Images Between Flash Memory Cards
This procedure assumes there is sufficient space on the flash memory card in slot 0 for both images (the new Cisco IOS software image and the old image). If there is not enough space for both images on the card in slot 0, use the •...
Page 225: Copying System Configuration Files Between Rp Memory And A Flash Memory Card
Copy the configuration file from either NVRAM or DRAM to a flash memory card. Copy a configuration file from the flash memory card to NVRAM. • You cannot copy files directly into DRAM. Note Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-57 OL-11496-01...
Page 226 NVRAM. • [slot0: | slot1:] specifies the destination of the configuration file to be copied. • filename is the name of the configuration file. • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-58 OL-11496-01...
Page 227 May 10 1997 19:24:12 gsr-p-mz.112-8 1215 May 10 1997 20:30:52 myfile1 6176844 May 10 1997 23:04:10 gsr-p-mz.112-8.1 1186 May 10 1997 16:56:50 myfile2 9197156 bytes available (11381148 bytes used) Milo# Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-59 OL-11496-01...
Page 228 The exclamation points (!!!) appear as the file is being copied. • The C characters signify the calculation of the CRC, which verifies that the • file is copied correctly. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-60 OL-11496-01...
Page 229 DRAM to designate it as the default running configuration file for the system: Milo# copy startup-config running-config Milo# %SYS-5-CONFIG_I: Configured from memory by console Milo# Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-61 OL-11496-01...
Page 230: Booting A New Cisco Ios Software Image From A Flash Memory Card
(see the “Formatting a New Flash Memory Card” section on page 4-47). Formatting a flash memory card erases all existing data on the card. Caution Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-62 OL-11496-01...
Page 231: Post-Installation Procedures
• modular configuration and modular command reference publications. You can also refer to the Cisco IOS software release notes for the version of Cisco IOS software you are using on your router. To access Cisco IOS software documentation and hardware installation Note and maintenance documentation, go to http://www.cisco.com.
Page 232 Chapter 4 System Startup and Basic System Configuration Post-Installation Procedures Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 4-64 OL-11496-01...
Page 233: Troubleshooting The Installation
Troubleshooting the installation is presented in the following sections: • Troubleshooting Overview, page 5-2 Troubleshooting the Power Subsystem, page 5-5 • Troubleshooting the Processor Subsystem, page 5-17 • Troubleshooting the Cooling Subsystem, page 5-29 • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 234: Troubleshooting Overview
If you are unable to solve a problem on your own, you can contact a Cisco customer service representative for assistance. When you call, have the following information ready: Date you received the router and the chassis serial number (located on a label •...
Page 235: Normal Router Startup Sequence
The upper row of the display is powered by the DC-to-DC converter on the card. The lower row of the display is powered by the +5 VDC provided through – the backplane. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 236: Identifying Startup Issues
DC Power Fault: Off Supplies Temp: Off Ilim: Off (AC-input power supplies only) The correct power module voltages are present and no faults have been detected. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 237: Troubleshooting The Power Subsystem
RP. If the router detects an extreme condition, it generates an alarm on the alarm card and logs the appropriate warning messages on the console. Cisco 12010, Cisco 12410, and Cisco 12810 series routers are available with either an original (2400 W) or enhanced (2800 W) capacity AC power supply: Figure 5-1 identifies the components of an AC PEM.
Page 238 Eject and reseat the PEM. Check that: • – The captive screw on the ejector lever is tightened securely. The power switch is set to the on (1) position. – Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 239 Verify that the blower module is operating properly. – If the power supply fans and the blower module are operating properly, replace the existing power supply with a spare. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 240: Troubleshooting The Dc-Input Power Subsystem
RP. If the router detects an extreme condition, it generates an alarm on the alarm card and logs the appropriate warning messages on the console. Cisco 12010, Cisco 12410, and Cisco 12810 series routers are available with either original or enhanced capacity DC power supplies:...
Page 241 Troubleshooting the Power Subsystem Figure 5-2 2400 Watt DC PEM Components PW R OK FAU LT TE MP PWR OK FAULT TEMP Power switch Handles Status indicators Ejector lever Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 242: Troubleshooting A 2400 Watt Dc Pem
Eject and reseat the PEM. Make sure: • The captive screw on the ejector lever is tightened securely. – The power switch is set to the on (1) position. – Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-10 OL-11496-01...
Page 243 Make sure the blower module is operating properly. – If the power supply fan and blower module are operating properly, – replace the existing PEM with a spare. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-11 OL-11496-01...
Page 244: Troubleshooting A 2800 W Dc Pem
RPF1 (reverse polarity feeder 1) (flashing yellow)—The (feeder 1) PDU is • miswired. For wiring instructions see the “2800 W DC Connections” section on page 3-56. This indicator remains off during normal operation. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-12 OL-11496-01...
Page 245 –60 VDC. This indicator lights when the power switch is set to the on (1) position. If the INOK indicator is off, replace the power supply. – Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-13 OL-11496-01...
Page 246: Additional Power Subsystem Troubleshooting Information
36.5 39.0 37.0 37.0 36.0 32.0 26.0 26.0 27.5 27.5 27.0 27.5 27.0 27.5 28.0 28.0 28.0 28.0 47.0 22.0 Slot # PEM Over Temperature Sensors Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-14 OL-11496-01...
Page 247 5072 3292 5064 5096 4920 Slot # AMP_48 (Volt) (Amp) PEM1 PEM2 Slot # Fan 0 Fan 1 Fan 2 (RPM) (RPM) (RPM) 3021 3090 2997 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-15 OL-11496-01...
Page 248: Troubleshooting The Power Distribution System
• blower module controller card or cable. Replace the blower module. Contact your Cisco representative if replacing the blower module does not fix • the problem. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-16 OL-11496-01...
Page 249: Troubleshooting The Processor Subsystem
This section contains information to troubleshoot the processor subsystem, including: Troubleshooting the Route Processor, page 5-18 • Troubleshooting Line Cards, page 5-21 • Troubleshooting Using the Alarm Display, page 5-27 • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-17 OL-11496-01...
Page 250: Troubleshooting The Route Processor
GRP or PRP depending on the RP type. Figure 5-4 RP Alphanumeric Display Upper alphanumeric LED display (four digits) Lower alphanumeric LED display (four digits) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-18 OL-11496-01...
Page 251: Troubleshooting Using The Rp Alphanumeric Display
The soft reset (NMI) switch is not a mechanism for resetting the RP and reloading Caution the Cisco IOS image. It is intended for software development use. To prevent system problems or loss of data, use the soft reset switch only when instructed by a Cisco certified service representative.
Page 252 PARY Initializing main memory INIT NVRAM Detecting the NVRAM size SIZE PCMC Initializing the PCMCIA INIT EXIT Exiting the initialization sequence INIT Running Cisco IOS software Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-20 OL-11496-01...
Page 253: Troubleshooting Line Cards
Lower row—Indicates the current phase of the boot process. At the end of a successful boot process, this display reads RUN. Figure 5-5 Line Card Alphanumeric Display Upper alphanumeric LED display (four digits) Lower alphanumeric LED display (four digits) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-21 OL-11496-01...
Page 254: Troubleshooting Using The Line Card Alphanumeric Display
Low memory on the line card is being tested. Line card ROM TEST monitor LROM Low memory test is complete. Line card ROM monitor Main memory is being initialized. Line card ROM INIT monitor Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-22 OL-11496-01...
Page 255 RP IOS software STRT FABL Fabric downloader is launched and running. RP IOS software Cisco IOS software is being downloaded into line card RP IOS software DNLD memory. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-23 OL-11496-01...
Page 256 2. The fabric downloader loads the Cisco IOS software image onto the line card. 3. This LED sequence only appears in Cisco IOS Release 12.0(24)S or later.
Page 257 Cisco IOS fabric interface ASIC configuration error. CARV Buffer carving failure. DUMP Line card requesting a core dump. DUMP Line card dumping core. DUMP Line card core dump complete. DONE Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-25 OL-11496-01...
Page 258 REDQ 1. This LED sequence only appears in Cisco IOS Release 12.0(24)S or later. 2. The fabric downloader loads the Cisco IOS software image onto the line card. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide...
Page 259: Troubleshooting Using The Alarm Display
FAIL (yellow)—The card in that slot is faulty. – Figure 5-6 Status LEDs on the Alarm Display MBUS ALA RM A FAIL ALA RM B ENABLE Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-27 OL-11496-01...
Page 260: Monitoring Critical, Major, And Minor Alarm Status
If one or more of the alarm LEDs is on, check the system console for messages Note describing the alarm. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-28 OL-11496-01...
Page 261: Troubleshooting The Cooling Subsystem
• Figure 5-7 Cooling Air Flow Blower module Air exhaust Line card and RP card cage Air filter Room air Switch fabric card cage Power supplies Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-29 OL-11496-01...
Page 262: Blower Module Operation
Power supply detects an internal overtemperature condition – Fault and Temp indicators light – Power supply sends an overtemperature warning to the system and then – shuts down the system. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-30 OL-11496-01...
Page 263: Overtemperature Conditions
(15.24 cm) of clearance at both the inlet and exhaust openings on the chassis and the power modules to allow cool air to enter freely and hot air to be expelled from the chassis. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-31 OL-11496-01...
Page 264: Isolating Cooling Subsystem Problems
If the new blower module does not function, contact a Cisco customer – service representative for assistance. If the Fault indicator is on, the power supply is faulty. Replace the power • supply. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-32 OL-11496-01...
Page 265 – – If the fan is not operating, replace the power supply. Contact your Cisco representative if replacing the power supply does not fix the problem. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-33 OL-11496-01...
Page 266 Chapter 5 Troubleshooting the Installation Troubleshooting the Cooling Subsystem Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 5-34 OL-11496-01...
Page 267: Router Field Diagnostics
TFTP boot server before you enter the diagnostic commands. Route processor and switch fabric card field diagnostics continue to be bundled with the main Cisco IOS image and do not need to be launched from a separate image.
Page 268: Diagnostics Overview
The diagnostics affect only the line card being tested; the other line cards remain online and continue to pass traffic normally. Diagnostics do not affect system performance. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 269: Downloading The Diagnostic Image
TFTP boot server. Field diagnostic images are 10 to 18 MB in size, and Cisco IOS images are slightly larger. One 64 MB flash memory card can store both images, or the images can be stored individually on two 20 MB memory cards.
Page 270 FPGA image stored in flash memory on the line card. Cisco IOS checks the revision of the FPGA code in flash memory during the boot process and informs you if an upgrade is necessary.
Page 271: Upgrading An Fpga Image On A Line Card
Before updating the next line card, wait about 30 seconds after the Note Cisco IOS software reloads on the line card to give the router a chance to synchronize all of its internal functions. Upgrading an FPGA Image on a Line Card When the Cisco IOS image boots, it verifies that a compatible FPGA image is running on the router.
Page 272 Loading c12k-fdiagsbflc-mz.new_fpga from 223.255.254.254 (via Ethernet0): !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! Calling enable_slot_and_type_on_fabric(DISABLE) for slot 7 Calling enable_slot_and_type_on_fabric(ENABLE) for slot 7 FD 3> ***************************************************** FD 3> GSR Field Diagnostics V6.9 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 273 Field Diag eeprom values: run 17 fail mode 0 (PASS) slot 7 last test failed was 0, error code 0 Shutting down diags in slot 7 Board will reload Router# Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 274: Using The Diag Command
{tftp | flash} source-path [verbose] [wait] [full] [coe] [dl-timeout-plus <1-2000>] [device] [messaging] diag slot-number previous diag slot-number halt diag slot-number update-fpga source {tftp | flash} source-path [dl-timeout-plus <1-2000>] Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 275: Diagnostic Commands For Cisco 12000 Series Rout Processors
TFTP connections, see the dl-timeout-plus option. flash Specifies that a flash memory card is the source of the diagnostic image. The flash keyword must be followed by the source-path variable. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 276 (Optional) Displays previous test results (if any) for the card. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 6-10 OL-11496-01...
Page 277 The default set of diagnostics emphasize memory and data path tests. Use the full option to run the complete set of tests. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 6-11 OL-11496-01...
Page 278 If the line card passes, the Cisco IOS software image on the line card is • automatically reloaded (unless the wait keyword is specified). If the line card fails, the Cisco IOS software image on the line card is not • automatically reloaded.
Page 279: Diag Command Output Examples
5d20h: %GRP-4-RSTSLOT: Resetting the card in the slot: 7,Event: EV_ADMIN_FDIAG Loading images/award/c12k-fdiagsbflc-mz from 192.164.1.1 (via Ethernet0): !!!!! 5d20h: Downloading diags from tftp file tftp://192.164.1.1/images/award/c12k-fdiagsbflc-mz !!!!![OK - 13976524 bytes] Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 6-13 OL-11496-01...
Page 280: Testing Using The Verbose Option
Launching a Field Diagnostic for slot 7 Downloading diagnostic tests to slot 7 via fabric (timeout set to 300 sec.) 00:07:41: %GRP-4-RSTSLOT: Resetting the card in the slot: 7,Event: EV_ADMIN_FDIAG Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 6-14 OL-11496-01...
Page 281 FDIAG_STAT_IN_PROGRESS(7): test #22 RBM to TBM SLI Packet Loopback FDIAG_STAT_IN_PROGRESS(7): test #23 TBM to PSA Packet - Framer Loopback FDIAG_STAT_IN_PROGRESS(7): test #24 TBM to TX SOP Packet Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 6-15 OL-11496-01...
Page 282: Displaying Previous Test Results
0. Router # diag 7 prev Field Diag eeprom values: run 64 fail mode 0 (PASS) slot 7 last test failed was 0, error code 0 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 6-16 OL-11496-01...
Page 283: Maintaining The Router
Removing and Replacing Cards from the Chassis, page 7-60 • Upgrading the Switch Fabric in the Cisco 12410 Router, page 7-66 • Removing and Installing a Chassis, page 7-68 • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 284: Prerequisites And Preparation
Verify that the Pwr OK indicator on each power supply is off. Step 3 Verify that the OK indicator on the blower module is off. Step 4 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 285: Removing And Installing The Front Covers And Bezel Extenders On Original Cisco 12010 Series Routers
Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers The front covers are fastened to the chassis by ball studs that insert into clips on the front of the chassis.
Page 286: Installing The Front Covers
Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Installing the Front Covers Refer to Figure 7-1 and use the following procedure to install the front covers. Hold the front cover by its outside edges and align the ball studs with the ball stud Step 1 clips on the front of the chassis.
Page 287 Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Figure 7-1 Removing and Installing the Front Covers ALARM A ALARM B Ball stud Ball stud clip Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide...
Page 288: Attaching Bezel Extenders To The Front Cover
Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Attaching Bezel Extenders to the Front Cover Use the following procedure to attach the bezel extenders to the card cage front cover.
Page 289 Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Figure 7-2 Attaching the Bezel Extenders to the Front Cover Line card and RP card cage front cover (bezel) 4...
Page 290 Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Hold the front cover by its outside edges and align the ball studs with the ball stud Step 5 clips on the front of the chassis (Figure 7-3).
Page 291: Removing And Replacing The Air Filter Door Front Cover
Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Removing and Replacing the Air Filter Door Front Cover Use the following procedure to remove and replace the air filter door front cover.
Page 292 Chapter 7 Maintaining the Router Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers Remove the (4) screws from each corner that fasten the partial front cover to the Step 2 air filter door (Figure 7-5).
Page 293: Router
Removing and Installing the Front Door on Cisco 12010 Enhanced Series Router The Cisco 12010 enhanced series routers have a new 1–piece front door. The router ships with the door hinge mounted on the left side of the chassis so that it opens from right-to-left.
Page 294 Open the front door by pressing the right latch button (Figure 7-6). Step 1 Figure 7-6 Opening the Front Door ALARM A ALARM B Front Door Latch Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-12 OL-11496-01...
Page 295 Make sure you are holding the front door securely so it does not drop when you Caution release it from the chassis. Step 3 Reinstall the hinge pins into the chassis hinge brackets. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-13 OL-11496-01...
Page 296 Maintaining the Router Removing and Installing the Front Door on Cisco 12010 Enhanced Series Router Figure 7-7 Removing or Installing Hinge Pins ALARM A ALARM B Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-14 OL-11496-01...
Page 297 Remove the bumpers and pivot blocks from the door as shown in Figure 7-8. Step 4 Figure 7-8 Removing the Bumpers and Pivot Blocks Bumpers Pivot blocks Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-15 OL-11496-01...
Page 298: Cleaning Or Replacing The Chassis Air Filter
Cleaning or Replacing the Chassis Air Filter The Cisco 12010, Cisco 12410, and Cisco 12810 series routers are equipped with a user-serviceable air filter that prevents dust from being drawn into the router.
Page 299: Cleaning Or Replacing An Original Series Chassis Air Filter
Loosen the captive screw on each side of the air filter door and pivot open the door Step 1 (Figure 7-9). Figure 7-9 Opening the Chassis Air Filter Door Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-17 OL-11496-01...
Page 300 Your air filter may have small tabs located on the top of the filter that you Note can use to pull the air filter out of the door. Figure 7-10 Removing the Chassis Air Filter Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-18 OL-11496-01...
Page 301 Align and seat the door carefully to avoid damaging the EMI-preventive gaskets Caution on the door. The air filter door must be closed and secured at all times to maintain correct EMI performance. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-19 OL-11496-01...
Page 302: Cleaning Or Replacing An Enhanced Series Chassis Air Filter
Loosen the captive screw on each side of the air filter door and pivot the door open Step 1 (Figure 7-11). Figure 7-11 Opening the Chassis Air Filter Door Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-20 OL-11496-01...
Page 303 Cleaning or Replacing the Chassis Air Filter Remove the air filter by sliding it out of the door (Figure 7-12). Step 2 Figure 7-12 Removing the Chassis Air Filter Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-21 OL-11496-01...
Page 304 Align and seat the door carefully to avoid damaging the EMI-preventive gaskets Caution on the door. The air filter door must be closed and secured at all times to maintain correct EMI performance. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-22 OL-11496-01...
Page 305: Removing And Replacing The Blower Module
There are currently two types of blower modules in use for the Cisco 12010, Cisco 12410, and Cisco 12810 series routers; blowers that shipped with original systems, and enhanced capacity blowers that ship with current systems.
Page 306 The blower module weighs approximately 20 pounds (9 kg). Use two hands Warning when handling the blower module. Figure 7-13 Removing the Blower Module Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-24 OL-11496-01...
Page 307 The (green) OK status indicator on the front of the blower module goes on. If • the OK indicator does not light, see the “Troubleshooting the Blower Module Installation” section on page 7-26. Figure 7-14 Installing the Blower Module Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-25 OL-11496-01...
Page 308: Troubleshooting The Blower Module Installation
If the spare blower module also fails, power off the router and contact a – Cisco service representative for assistance. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-26 OL-11496-01...
Page 309: Removing And Replacing Ac And Dc Power Subsystem Components
Subsystem Components This section contains removal and replacement procedures for the AC and DC power systems used with the Cisco 12010, Cisco 12410, and Cisco 12810 series routers. If you ordered an upgrade kit, you can use these same procedures to upgrade all of the power system components.
Page 310: Power Supply And Power Distribution Unit Compatibility
Power Supply and Power Distribution Unit Compatibility Cisco 12010, Cisco 12410, and Cisco 12810 series routers are available with either an AC or DC power supply system. There are currently two types of power supplies in use for these systems: Original power supplies (rated at 2400 watts)—Shipped with original systems...
Page 311 Required for new, 2800 W DC power supplies. power supplies. DC Trough (GSR10-TROUGH-DC=) DC Trough (12000/10-DC-TRUGH=) Compatible only with original, 2400 W DC Required for new, 2800 W DC power supplies. power supplies. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-29 OL-11496-01...
Page 312: Installing Upgrade Kits
A blower upgrade (not included in the power upgrade kit) is also required Note to meet NEBS extended temperature range requirements. To order the blower upgrade, contact your Cisco representative (12000/10/16-BLWER=). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-30 OL-11496-01...
Page 313: Removing And Replacing An Ac Pem
FA UL T TE M P IL IM PWR OK FAUL T TEMP ILIM Status indicators Ejector lever Handle Power ON/OFF switch (shown in the ON/1 position) Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-31 OL-11496-01...
Page 314 The power supply weighs approximately 20 pounds (9 kg). Use two hands to remove the power supply. Figure 7-16 Removing an AC Power Supply PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-32 OL-11496-01...
Page 315 The (green) Pwr OK indicator on the front of the power supply should light. If the indicator does not light, see the “Troubleshooting the AC Power Supply Installation” section on page 7-34. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-33 OL-11496-01...
Page 316: Troubleshooting The Ac Power Supply Installation
If the Pwr OK indicator remains off after checking all of the power – sources, replace the power supply with a spare. If the spare power supply does not work, replace its PDU. – Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-34 OL-11496-01...
Page 317 Each AC power supply operating in the nominal range of 200 to 240 VAC requires a minimum service of 20 A, North America (or 13 A, international). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-35 OL-11496-01...
Page 318: Removing And Replacing An Ac Pdu
AC PDU. Figure 7-18 Ejecting an AC Power Supply PWR OK FAULT TEMP ILIM PWR OK FAULT TEMP ILIM Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-36 OL-11496-01...
Page 319 Release the retention clip and disconnect the power cable from the AC power Step 5 connector on the horizontal trough (Figure 7-19). Figure 7-19 Disconnecting an AC Power Cord Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-37 OL-11496-01...
Page 320 Remove the (4) screws securing the AC PDU to the chassis and remove the PDU. Figure 7-20 Removing Rear AC Chassis Components Rear panel AC PDUs AC horizontal trough Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-38 OL-11496-01...
Page 321 FAULT TEMP ILIM PWR OK FAULT TEMP ILIM Power on the circuit breaker. Step 10 Plug the power supply cable into its AC outlet. Step 11 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-39 OL-11496-01...
Page 322: Removing And Replacing A Dc Pem
This section contains the procedure to remove and replace an DC power entry module (PEM) from the chassis. Cisco 12010, Cisco 12410, and Cisco 12810 series routers are available with either an original or enhanced capacity DC power supply: Figure 7-22—2400 W DC power supply components...
Page 323 Figure 7-23 DC PEM Components—2800 Watt F1LO F2LO RPF1 RPF2 FAIL INOK DCOK F1LO F2LO RPF1 RPF2 FAIL INOK DCOK Power on/off switch Handle Status indicators Ejector lever Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-41 OL-11496-01...
Page 324 Slide the PEM out of its bay while supporting it with your other hand. Warning The DC PEM weighs approximately 14 pounds (6.35 kg). Use two hands to remove the power supply. Figure 7-24 Removing a DC PEM Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-42 OL-11496-01...
Page 325 “Troubleshooting a 2400 W DC PEM Installation” section on page 7-44, or the “Troubleshooting a 2800 W DC PEM Installation” section on page 7-45. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-43 OL-11496-01...
Page 326: Troubleshooting A 2400 W Dc Pem Installation
Verify that the blower module is operating properly. – If the power supply fan and blower module are operating properly, – replace the existing PEM with a spare. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-44 OL-11496-01...
Page 327: Troubleshooting A 2800 W Dc Pem Installation
The source DC circuit breaker is switched on. – If the indicator is still flashing after you perform the above checks, replace the power supply. During normal operation, this indicator remains off. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-45 OL-11496-01...
Page 328 If all the blower module fans function, replace the power supply. • If one or more of the blower module fans do not work, refer to the Cisco • 12010, Cisco 12410, and Cisco 12810 Router Blower Module and Air Filter Replacement Instructions (PN 78-15875=) for instructions to replace the blower module.
Page 329: Removing And Replacing A Dc Pdu
Power off the circuit breaker assigned to the PDU you are removing. Step 2 To ensure that power remains off while you are performing this procedure, tape Warning the circuit breaker switch in the off (0) position. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-47 OL-11496-01...
Page 330 7-29; safety covers for 2800 W PDUs use an upper and lower, 2-piece design. Disconnect the DC power cables: Step 5 For 2400 W PDUs—Go to Step 6. • • For 2800 W PDUs—Go to Step 7. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-48 OL-11496-01...
Page 331 To prevent injury and damage to the equipment, always remove the source DC Warning power cables and ground from the power shelf terminals in the following order: (1) negative (–), (2) positive (+), (3) ground. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-49 OL-11496-01...
Page 332 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Figure 7-27 Disconnecting the DC Power Cables—2400 W DC PDU -48/60V – Ground -48/60V ( Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-50 OL-11496-01...
Page 333 To prevent injury and damage to the equipment, always remove the source DC Warning power cables and ground from the power shelf terminals in the following order: (1) negative (–), (2) positive (+), (3) ground. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-51 OL-11496-01...
Page 334 Loosen the (16) captive screws that secure the rear panel to the chassis and remove it. Remove the (4) screws securing the DC PDU to the chassis and remove the PDU. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-52 OL-11496-01...
Page 335 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Figure 7-29 Rear DC Chassis Components Rear panel DC PDUs DC horizontal trough Clear plastic covers Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-53 OL-11496-01...
Page 336 Reconnect the DC power cables: Step 10 For 2400 W PDUs—Go to Step • For 2800 W PDUs—Go to Step • Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-54 OL-11496-01...
Page 337 DC power cable lugs to the power shelf terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-55 OL-11496-01...
Page 338 Maintaining the Router Removing and Replacing AC and DC Power Subsystem Components Figure 7-30 Connecting the DC Power Cables—2400 W PDU -48/60V – Ground -48/60V ( Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-56 OL-11496-01...
Page 339 DC power cable lugs to the power shelf terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+), (3) negative (–) to negative (–). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-57 OL-11496-01...
Page 340 Safety covers for 2400 W PDUs are a 1-piece design as shown in Figure 7-29; safety covers for 2800 W PDUs use an upper and lower, 2-piece design. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-58 OL-11496-01...
Page 341 “Troubleshooting a 2400 W DC PEM Installation” section on page 7-44 or the “Troubleshooting a 2800 W DC PEM Installation” section on page 7-45. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-59 OL-11496-01...
Page 342: Removing And Replacing Cards From The Chassis
Removing and Replacing Cards from the Chassis This section contains the procedures to remove cards from the chassis. Figure 7-33 shows the slot locations of the various cards. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-60 OL-11496-01...
Page 343 Alarm display Line card and GRP card cage Slot Slot Slot Slot Slot Slot Slot Slot Slot Slot Switch fabric and alarm card cage PEM1 PEM2 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-61 OL-11496-01...
Page 344: Removing And Replacing Cards From The Line Card And Rp Card Cage
7-34c) and place it directly into an antistatic bag or other ESD-preventive container. Replace the card by reversing the procedures in Steps 1 and 2. Step 3 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-62 OL-11496-01...
Page 345 ALARM A ALARM B Grasp card carrier to Grasp card carrier to slide card out of slot slide card out of slot Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-63 OL-11496-01...
Page 346 Loosen the captive screws on each side of the air filter door and swing the door Step 1 away from the switch fabric and alarm card cage (Figure 7-35). Figure 7-35 Opening the Air Filter Door Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-64 OL-11496-01...
Page 347 Air filter door To install the card, reverse the procedure in Step 2. Step 3 Step 4 Close the air filter door and tighten the captive screws. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-65 OL-11496-01...
Page 348: Upgrading The Switch Fabric In The Cisco 12410 Router
Upgrading the Switch Fabric in the Cisco 12410 Router Upgrading the Switch Fabric in the Cisco 12410 Router The 10 Gbps switch fabric on the Cisco 12410 router can be upgraded to a 40 Gbps switch fabric to make it a Cisco 12810 router. Table 7-2...
Page 349 Identifying Switch Fabric Cards Router Model Switch Fabric Card Identification Label Cisco 12010 Router SFC-50/200 and CSC-50/200 Cisco 12410 Router SFC-200 and CSC-200 Cisco 12810 Router SFC-800 and CSC-800 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-67 OL-11496-01...
Page 350: Removing And Installing A Chassis
Disconnect RP cables connected to the console port, auxiliary port, or either of Step 8 the Ethernet ports, RJ-45 or MII. Label each of the RP cables before you disconnect the cables. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-68 OL-11496-01...
Page 351 Replacing Cards from the Switch Fabric and Alarm Card Cage, page 7-64). Remove the chassis air filter (see Cleaning or Replacing the Chassis Air Filter, Step 13 page 7-16). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-69 OL-11496-01...
Page 352: Installing A Replacement Chassis In The Equipment Rack
Cleaning or Replacing the Chassis Air Filter, Step 6 page 7-16). Connect all line card and interface cables (see Connecting Line Card Network Step 7 Interface Cables, page 3-36). Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-70 OL-11496-01...
Page 353: Packing A Defective Chassis For Shipment
Packing a Defective Chassis for Shipment Use the packaging that came with the replacement chassis to repack and ship the defective chassis. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-71 OL-11496-01...
Page 354 Chapter 7 Maintaining the Router Removing and Installing a Chassis Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide 7-72 OL-11496-01...
Page 355: Appendix
A P P E N D I X Technical Specifications This appendix lists the Cisco 12010, Cisco 12410 and Cisco 12810 router specifications. Router Specifications The Cisco 12010, Cisco 12410, and Cisco 12810 series routers specifications are presented in four tables:...
Page 356 Weight chassis only 125 lb (56.7 kg) • chassis: fully configured 287 lb (130.2 kg) • using all card slots and 2 AC input power supplies Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 357: Appendix A Technical Specification
Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails. Contact your local sales representative for assistance. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 358 Failure to properly verify the configuration may result in an unpredictable state if one of the power units fails. Contact your local sales representative for assistance. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 359 Nonoperating: 1.0 Grms from3 to 500 Hz 1. G is a value of acceleration, where 1G equals 32.17 ft/sec (9.81 m/sec 2. Grms is the root mean square value of acceleration. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 360 Appendix A Technical Specifications Router Specifications Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 361: Appendix
The following page shows a sample site log page. You can make copies of the sample or design your own site log page to meet the needs of your site and equipment. Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 362: Appendix B Site Log
Appendix B Site Log Date Description of Action Performed or Symptoms Observed Initials Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 363 Appendix B Site Log Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 364 Appendix B Site Log Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide OL-11496-01...
Page 365: I N D E X
Asynchronous Transfer Mode, interface configuration 4-26 door, opening (figure) 3-16, 3-33, 7-64 autosensing 1-18, 1-24, 2-37 air flow 1-34 auxiliary port clearance around chassis (caution) 1-34, 5-31 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-1 OL-11496-01...
Page 366 (or slot1) command 4-13 bonding and grounding cable 3-28, 3-29 boot system bonding and grounding posts 3-29 command 4-32 Ethernet port 3-44 flash command 4-34 3-42 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-2 OL-11496-01...
Page 367 4-13 2-30 valid lifting grips commands cd command boot 4-49 4-13, 4-34, 4-37 center-mount rack-mounting bracket boot bootflash 4-13 orientation 3-23 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-3 OL-11496-01...
Page 368 2-42, 3-50 config-register command 4-36, 4-37, 4-43, 4-48 auxiliary port 3-43 configuration console port 3-42 file, saving 4-29 network interface cables to a line card, figure 3-38 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-4 OL-11496-01...
Page 369 (table) 4-38 command 4-29, 4-36 delete command 4-50 DIMMs 1-20, 1-22 scheduler 1-10 dir command 4-50 switch fabric 1-10 DRAM Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-5 OL-11496-01...
Page 370 FAULT (yellow) LED 3-43, 3-44, 3-49 configuration using setup facility figures 4-24 connecting devices to 3-43, 3-49 description RJ-45 and MII Ethernet connections 1-17, 1-24 3-44 LEDs Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-6 OL-11496-01...
Page 371 4-22 RJ-45 Ethernet connection (figure) 2-26 RJ-45 Ethernet Receptacle and modular plug 2-28 alphanumeric LED displays 4-5, 5-18, 5-19, 5-22 soft reset switch Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-7 OL-11496-01...
Page 372 3-37 to 3-40 5-20 cables, connections 2-35 TEMP (yellow) command 4-28 line card configuration 4-24 alphanumeric LED displays 4-8, 5-21 Ethernet (MII and MDI) 2-26, 3-43 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-8 OL-11496-01...
Page 373 2-32 PCMCIA connecting to the Ethernet MII port description, slot 3-45 1-15, 1-24 connector pinout physical specifications, Cisco 12010 series 2-31 description 1-17 pinouts Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-9 OL-11496-01...
Page 374 3-19 AC-input rack posts 2-10 input power rating radio frequency interference rated input voltage See RFI prevention DC-input recovering a lost password 4-41 input current rating Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-10 OL-11496-01...
Page 375 2-13 removing 4-46 power 2-17 reinstalling 3-35 rack mounting 2-6, 2-10 soft reset switch (caution) 5-19 site log Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-11 OL-11496-01...
Page 376 3-28 switches system console GRP soft reset (NMI) switch data transmission rate settings 1-16, 1-26 4-40 switch fabric system startup 1-10 card description 1-10 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-12 OL-11496-01...
Page 377 3-28 startup problems console port 3-42 twisted-pair cable 2-21 Ethernet ports 2-26 to 2-32 interference 2-21 MII Ethernet port connection guidelines 2-30 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-13 OL-11496-01...
Page 378 3-45 pinout console port connector 2-25 MII Ethernet port connector 2-31 RJ-45 Ethernet port connector 2-28 RJ-45 Ethernet port connections 2-28, 2-39 wiring guidelines 2-21 Cisco 12010, Cisco 12410, and Cisco 12810 Router Installation and Configuration Guide IN-14 OL-11496-01...

This manual is also suitable for:

12810 12010

Cisco 12410 Installation And Configuration Manual

About this Guide

Cisco.com

Chapter 1 Cisco 12010, Cisco 12410, and Cisco 12810 Series Router Overview

CHAPTER 2 Preparing for Installation

Rack-Mounting Guidelines

Air Flow Guidelines

Temperature and Humidity Guidelines

Power Connection Guidelines

NEBS Supplemental Unit Bonding and Grounding Guidelines

Site Wiring Guidelines

Chapter 3 Installing the Router

Pre-Installation Considerations and Requirements

Installation Overview

Removing Components before Installing the Chassis

Removing Cards from the Chassis

Rack-Mounting the Router Chassis

Supplemental Bonding and Grounding Connections

Reinstalling Components after Installing the Chassis

Reinstalling Cards in the Chassis

Connecting Line Card Network Interface Cables

Connecting GRP Route Processor Cables

Connecting PRP Route Processor Cables

Connecting Alarm Display Card Cables

Connecting Power to the Router

Installing the Front Covers of Cisco 12010 Original Series Routers

Chapter 4 System Startup and Basic System Configuration

Sources of Cisco IOS Software

Preconfiguration Requirements

Boot Process Overview

Powering on the Router and Observing the Boot Process

Manually Booting the System

Configuring the Router

Cisco IOS User Interface

Configuring the Software Configuration Register

Recovering a Lost Password

Installing and Removing a Flash Memory Card

Formatting a New Flash Memory Card

Specifying a Cisco IOS Software Image to Boot the System

Flash Memory Commands

Booting from Flash Memory

Copying Image Files to or from Flash Memory

Step 1

CHAPTER 5 Troubleshooting the Installation

CHAPTER 6 Router Field Diagnostics

CHAPTER 7 Maintaining the Router

Powering off the Router

Removing and Installing the Front Covers and Bezel Extenders on Original Cisco 12010 Series Routers

Removing and Installing the Front Door on Cisco 12010 Enhanced Series Router

Router

Cleaning or Replacing the Chassis Air Filter

Removing and Replacing the Blower Module

Removing and Replacing AC and DC Power Subsystem Components

Appendix

Technical Specifications

Appendix A Technical Specification

Appendix

Site Log

Appendix B Site Log

I N D E X

Quick Links

Troubleshooting

Related Manuals for Cisco 12410

Summary of Contents for Cisco 12410