Page 1: Service Manual
Service Manual iR7105/7095/7086 Series Sep 7 2007...
Page 3 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with refer- ence to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1 Introduction 1.1 System Construction ..........................1- 1 1.1.1 System Configuration with Input/Output Accessories....................1- 1 1.1.2 Combination of Delivery Accessories ........................1- 3 1.1.3 System Configuration with Printing/Transmission Accessories................1- 4 1.1.4 Functions of Printing/Transmission Accessories ..................... 1- 5 1.2 Product Specifications ..........................1- 6 1.2.1 Names of Parts................................
Page 8 Contents 2.2.3 Unpacking ................................2- 13 2.2.4 Mounting the Scanner System..........................2- 15 2.2.5 Mounting the Fixing Assembly ..........................2- 15 2.2.6 Mounting the Charging Assembly ..........................2- 15 2.2.7 Mounting the Charging Assembly ..........................2- 17 2.2.8 Mounting the Developing Assembly........................2- 19 2.2.9 Mounting the Pickup Assembly..........................2- 21 2.2.10 Mounting the Control Panel..........................2- 21 2.2.11 Mounting the Control Panel..........................2- 26 2.2.12 Supplying Toner ..............................2- 29...
Page 9 Contents 2.8.3 Installing to the host machine (Cassette Heater Unit-31/32) ................. 2- 63 2.8.4 Unpacking and Checking the Components ......................2- 66 2.8.5 Installing to the Paper Deck (Cassette Heater Unit-23/25)..................2- 67 2.8.6 Installing to the host machine (Cassette Heater Unit-23/25) ................. 2- 70 2.9 Installing the Deck Heater (Large Deck)....................2- 73 2.9.1 Unpacking and Checking the Components ......................
Page 10 Contents 4.6.4.1 Making Preparations ................................4- 18 4.6.4.2 Removing the Boot ROM ............................... 4- 18 4.6.4.3 Removing the Boot ROM (up graded version)........................4- 18 4.6.5 HDD ..................................4- 18 4.6.5.1 Points to Note on Handling the Hard Disk ..........................4- 18 4.6.5.2 Making Preparations ................................
Page 11 Contents 5.3.6.2 Overview ....................................5- 20 5.3.6.3 CCD Drive....................................5- 21 5.3.6.4 CCD Drive....................................5- 21 5.3.6.5 CCD Output Gain Correction, Offset Correction ........................5- 22 5.3.6.6 CCD Output A/D Conversion ..............................5- 22 5.3.6.7 Outline of Shading Correction..............................5- 22 5.3.6.8 Shading Adjustment................................
Page 12 Contents 5.4.11.3 Before Starting the Work..............................5- 34 5.4.11.4 Removing the Scanner Home Position Sensor........................5- 34 5.4.12 Cooling Fan................................5- 35 5.4.12.1 Before Starting the Work..............................5- 35 5.4.12.2 Removing the Reader Cooling Fan 1/2..........................5- 35 5.4.12.3 Before Starting the Work..............................5- 36 5.4.12.4 Removing the Reader Cooling Fan............................
Page 13 Contents 7.5.1 Primary Charging Mechanism ..........................7- 11 7.5.1.1 Outline....................................7- 11 7.5.1.2 Primary Charging Assembly Cleaning Mechanism........................ 7- 12 7.5.1.3 Others ....................................7- 13 7.5.2 Dust-Collecting Roller Bias............................ 7- 13 7.5.2.1 Outline....................................7- 13 7.5.3 Pre-Transfer Charging Mechanism ........................7- 14 7.5.3.1 Outline....................................
Page 14 Contents 7.10.8.2 Removing the Sub Hopper Unit ............................7- 36 7.10.9 Developing Assembly............................7- 37 7.10.9.1 Before Starting the Work..............................7- 37 7.10.9.2 Removing the Developing Assembly ........................... 7- 38 7.10.9.3 Points to Note When the Developing Assembly........................7- 38 7.10.9.4 Removing the Hopper ................................7- 38 7.10.10 Developing Cylinder ............................7- 39 7.10.10.1 Removing the Developing Cylinder ............................
Page 15 Contents 8.4.1 Outline ..................................8- 9 8.4.2 Detecting the Presence/Absence of Paper......................8- 10 8.4.3 Detecting the Level of Paper ..........................8- 11 8.4.4 Cassette 3/4 ................................8- 12 8.4.5 Markings on the Width Guide Rail ......................... 8- 13 8.4.6 Paper Size ................................8- 13 8.5 Manual Feed Pickup Unit .........................8- 16 8.5.1 Pickup Operation ..............................
Page 16 Contents 8.11.10.4 Mounting the multiple curling prevention roller........................8- 41 8.11.11 Manual Separation Roller...........................8- 41 8.11.11.1 Removing the Separation Roller ............................8- 41 8.11.12 Manual Feed Tray paper sensor ........................8- 41 8.11.12.1 Removing the Manual Feed Tray Paper Sensor ........................ 8- 41 8.11.13 Manual Feed Pickup Solenoid..........................8- 42 8.11.13.1 Position of the Pickup Roller Release Solenoid of the Manual Feed Tray .................
Page 17 Contents 9.1.7 Controlling the Upper Separation Claw Reciprocating Mechanism ................. 9- 4 9.1.8 Controlling the Fixing Inlet Sensor Drive ......................... 9- 5 9.2 Basic Sequence............................9- 6 9.2.1 Basic Sequence of Operations ..........................9- 6 9.3 Various Control Mechanisms........................9- 6 9.3.1 Controlling the Fixing Roller Temperature....................... 9- 6 9.3.1.1 Controlling the Down Sequence ..............................
Page 18 Contents 9.5.19.1 Removing the Lower Separation Claw..........................9- 20 Chapter 10 External and Controls 10.1 Control Panel ............................10- 1 10.1.1 Overview ................................10- 1 10.2 Counters ..............................10- 1 10.2.1 Soft Counter .................................10- 1 10.3 Fans................................ 10- 2 10.3.1 Fans ..................................10- 2 10.3.2 Fans ..................................10- 4 10.3.3 Sequence of Fan Operation ..........................10- 5 10.4 Power Supply System ..........................
Page 19 Contents 10.5.13.1 Removing the Control Panel ............................10- 18 10.5.13.2 Removing the Control Panel Interface PCB ........................10- 19 10.5.14 Control Panel LCD Unit............................ 10- 19 10.5.14.1 Before Starting the Work ..............................10- 19 10.5.14.2 Removing the Control Panel LCD ............................ 10- 20 10.5.15 Cover Switch Assembly ...........................
Page 20 Contents 10.5.35.2 Removing the Laser Cooling Fan 1 (FM3) ........................10- 28 10.5.36 De-Curling Fan ..............................10- 28 10.5.36.1 Removing the Curl-Removing Fan ........................... 10- 28 10.5.37 Drum Fan .................................10- 29 10.5.37.1 Removing the Drum Fan (FM8)............................10- 29 10.5.38 Pre-Transfer Charging Assembly Fan......................10- 29 10.5.38.1 Removing the Pre-Transfer Charging Assembly Fan (FM10) ..................
Page 21 Contents 11.1.27 MEAP Safe Mode ............................11- 39 11.1.28 Setting HTTP port for MEAP application (level 2).................... 11- 40 11.1.29 Reference material............................11- 43 11.1.30 Option for exclusive individual measure ......................11- 44 Chapter 12 RDS 12.1 RDS ................................12- 1 12.1.1 Application operation mode ..........................
Page 22 Contents 14.3.2 When Replacing Components of the Scanning System ..................14- 14 14.3.3 Adjusting the Position of the No. 1/No. 2 Mirror Base..................14- 14 14.4 Laser Exposure System ........................14- 15 14.4.1 When Replacing the Laser Scanner Unit ......................14- 15 14.5 Image Formation System ........................14- 15 14.5.1 Adjusting the Height of the Charging Wire ......................14- 15 14.6 Fixing System ............................
Page 23 Contents 15.2.2 Motor..................................15- 4 15.2.2.1 Motors ....................................15- 4 15.2.3 Fan..................................15- 6 15.2.3.1 Fans ..................................... 15- 6 15.2.3.2 Fans ..................................... 15- 8 15.2.4 Sensor ................................15- 10 15.2.4.1 Sensor (reader) .................................. 15- 10 15.2.4.2 Sensor (reader) .................................. 15- 11 15.2.4.3 Sensor 1.....................................
Page 24 Contents 17.3.3 <R-CON> ................................17- 19 17.3.4 <R-CON> ................................17- 21 17.3.5 <FEEDER> ................................17- 22 17.3.6 <FEEDER> ................................17- 24 17.3.7 <SORTER> ................................17- 25 17.3.8 <MN-CONT> ..............................17- 32 17.4 ADJUST (Adjustment Mode) ........................ 17- 32 17.4.1 COPIER ................................17- 32 17.4.1.1 COPIER Items..................................17- 32 17.4.2 FEEDER................................17- 44 17.4.2.1 FEEDER Items...................................
Page 25 Contents 18.4.2.1 Downloading Procedure..............................18- 20 18.4.3 Other Upgrade Methods ............................ 18- 23 18.4.3.1 Upgrading an old model to the upgraded device ....................... 18- 23 18.4.4 Uploading and Downloading Backup Data ......................18- 25 18.4.4.1 Outline....................................18- 25 18.4.4.2 Uploading Procedure ................................. 18- 25 18.4.4.3 Downloading Procedure..............................
Page 26 Contents...
Page 27: Chapter 1 Introduction
Chapter 1 Introduction...
Page 29 Contents Contents 1.1 System Construction ..............................1-1 1.1.1 System Configuration with Input/Output Accessories ........................ 1-1 1.1.2 Combination of Delivery Accessories ............................1-3 1.1.3 System Configuration with Printing/Transmission Accessories....................1-4 1.1.4 Functions of Printing/Transmission Accessories......................... 1-5 1.2 Product Specifications..............................1-6 1.2.1 Names of Parts ..................................... 1-6 1.2.1.1 External View........................................1-6 1.2.1.2 Cross Section........................................1-7 1.2.2 Using the Machine ..................................
Page 31: System Construction
Chapter 1 1.1 System Construction 1.1.1 System Configuration with Input/Output Accessories 0010-6823 iR7105 / iR7095 / iR7086 The following shows a typical system configuration: [12] [14] [19] [10] [11] [15] [13] [16] [18] [17] F-1-1 DADF-Q1/M1 (standard) Finisher-V1 Saddle Finisher-V2 Document Insertion Unit-C1 Paper Folding Unit-D1 Punch Unit-U1/V1/W1/X1...
Page 32 Chapter 1 Not all products are necessarily available in all sales areas.
Page 33: Combination Of Delivery Accessories
Chapter 1 1.1.2 Combination of Delivery Accessories 0011-5553 iR7105 / iR7095 / iR7086 3 Possible Combinations 1. Main Unit + Finisher F-1-2 Professional Puncher (outside Japan) Finisher Paper Folding Unit Insertion Unit Punch Unit Booklet Trimmer * Either a professional puncher or a punch unit may be used. * A trimmer must be used in combination with a saddle finisher.
Page 34: System Configuration With Printing/Transmission Accessories
Chapter 1 3. Main Unit + High Capacity Stacker + Finisher F-1-4 High Capacity Stacker Finisher Professional Puncher (outside Japan) Insertion Unit Paper Folding Unit Booklet Trimmer Punch Unit * Either a professional puncher or a punch unit may be used. * A trimmer must be used in combination with a saddle finisher.
Page 35: Functions Of Printing/Transmission Accessories
Chapter 1 Security Expansion Board-F1 iR Security Kit-A2 (license certificate) Univrsal Send Kit-E1 (license certificate) Universal Send Enhancement Kit-C1 (license certificate) Encrypted Printing Software-A3 (license certificate) Web Access Software-C1 (license certificate) Remote Operators Software Kit-A1 (license certificate) [10] Voice Guidance Kit-A2 [11] Barcode Printing Kit-B1 (license certificate) [12]...
Page 36: Product Specifications
Chapter 1 web browsing ==> Web Access Software-C1 web browsing * ==> Web Access Software-F1 barcode printing ==> Multi-PDL Printer Kit-H2 Barcode Printing Kit-B1 secure printing ==> Encrypted Printing Software-A3 secure printing * ==> Encrypted Secure Print Software-C1 security mark printing ==>...
Page 37: Cross Section
Chapter 1 Manual feeder tray [23] Upper left cover Rear right lower cover [24] Lower left cover [10] Upper right door [25] Rear left cover [11] Lower right door [26] Heater switch [12] Lower right cover [27] Leakage breaker [13] Cassette 4 [28] ARCNET connector...
Page 38: Using The Machine
Chapter 1 [10] CCD unit [32] Cassette 4 separation roller [11] Laser/scanner unit [33] Cassette 4 [12] Toner bottle [34] Cassette 3 [13] Buffer unit [35] Left deck [14] Developing cylinder [36] Left deck separation roller [15] Pre-transfer charging assembly [37] Left deck feeding roller [16]...
Page 39: Points To Note About Turning Off The Main Power Switch
Chapter 1 Starting up. Please wait. F-1-9 1.2.2.2 Points to Note About Turning Off the Main Power Switch 0010-7409 iR7105 / iR7095 / iR7086 Points to Note When Turning Off the Main Power Switch Before turning off the main power switch, be sure to hold down the control panel power switch for 3 sec or more and go through the shut-down sequence while keeping the following in mind: 1.
Page 40: User Mode Items
Chapter 1 [3] [4] [5] [6] [10] [11] [15] [14] [13] [12] F-1-11 Processing/data indicator Clear key Error indicator [10] ID key Help key [11] Main power indicator Counter Check key [12] Stop key Additional functions key [13] Start key Energy save key [14] Reset key...
Page 41 Chapter 1 Item Settings LTRR/STMT Original Selection Distinguish Manually, Use LTRR Format*1, Use STMT Format Tray Designation*2*3 If the Optionl Finisher-V1 or Saddle Finisher-V2 Is Attached: Tray A: Copy*1, Mail Box*1, Printer*1, Receive*1, Other*1 Tray B: Copy*1, Mail Box*1, Printer*1, Receive*1, Other*1 If the Optional Finisher-V1 or Saddle Finisher-V2, and High Capacity Stacker A1 Are Attached: Tray A: Copy*1, Mail Box*1, Printer*1, Receive, Other Tray B: Copy*1, Mail Box*1, Printer*1, Receive, Other...
Page 42 Chapter 1 Item Settings Standard Local Print Settings Paper Select: Auto*1, All Paper Sources Copies: 1*1 to 9,999 sets Finishing: If the Optional Finisher-V1 or Saddle Finisher-V2 Attached: Do Not Collate, Collate, Offset Collate*1, Group, Staple (Corner: Top Left, Bottom Left, Top Right, Bottom Right) (Double: Left, Right) If the Optional Punch Unit-V1 Is Attached to the Optional Finisher-V1 or Saddle Finisher-V2: Do Not Collate, Collate, Offset Collate*1, Group, Offset Group, Staple (Corner: Top Left, Bottom Left, Top...
Page 43: Timer Settings
Chapter 1 Item Settings Shutdown Mode Press [Start] Initialize Common Settings Initialize 1.2.3.2 Timer Settings 0010-7413 iR7105 / iR7095 / iR7086 *1 Indicates the default setting. T-1-4 Item Setting Time Fine Adjustment 00:00 to 23:59, in one minute increments Auto Sleep Time 10, 15, 20, 30, 40, 50 min., 1 hour*1, 90 min., 2, 3, 4 hours Auto Clear Time 0 (Off) to 9 minutes, in one minute increments;...
Page 44: System Settings
Chapter 1 *1 Indicates the default setting. *2 Indicates items that appear only when the appropriate optional equipment is attached. *4 The Activity Report does not appear when the optional iR Security Kit is activated. T-1-6 Item Setting Settings: Send*2 TX Report For Error Onry*1, On, Off Report With TX Image: On*1, Off...
Page 45: Copy Settings
Chapter 1 Item Setting Date & Time Settings Date and Time Setting (12 digit number) Time Zone: GMT -12:00 to GMT +12:00; GMT -05:00*1 Daylight Saving Time: On*1, Off Register LDAP Server*2 Register, Edit, Erase, Print List License Registration 24 characters maximum Copy Set Numbering Option Settings Copy Set Num.
Page 46: Communications Settings
Chapter 1 T-1-8 Item Settings Screen Display Setting Regular Copy Only*1, Regular and Express Copy, Express Copy Only Regular Copy Screen Priority: On*1, Off Paper Select Key Size for Express Copy Screen Large*1: Four paper sources maximum (Stack Bypass, Stack Bypass Settings, Paper Drawer 1, Paper Drawer 2, Paper Drawer 3, Paper Drawer 4, or Paper Deck-W1/X1), Small Standard Key 1, 2 Settings for Regular Screen Various modes;...
Page 47: Mail Box Settings
Chapter 1 Item Settings Receive Reduction*2 On*1: RX Reduction: Auto*1, Fixed Reduction, Reduce % Reduce Direction: Vertical & Horizontal, Vertical Only*1 Received Page Footer*2 On, Off*1 2 On 1 Log*2 On, Off*1 1.2.3.8 Mail Box Settings 0010-7420 iR7105 / iR7095 / iR7086 *1 Indicates the default setting.
Page 48: Cdrh Regulations
These regulations apply to laser products manufactured on and after August 1, 1976, and all laser products must be certified under the regulations for sale within the United Sates. The following shows the label used to certify compliance with the CDRH regulations, and laser products intended for sale in the US are required to bear this label. CANON 30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO, 146, JAPAN.
Page 49: Safety Of Toner
Chapter 1 F-1-13 1.2.4.4 Safety of Toner 0010-7425 iR7105 / iR7095 / iR7086 The machine's toner is a non-toxic material consisting of plastic, iron, and small amounts of dye. If your skin or clothes have come into contact with toner, use paper tissue to remove as much toner as possible, and then wash with water. Do no use warm or hot water, which will cause the toner to turn jelly-like and fuse permanently with the fibers of clothes.
Page 50 Chapter 1 Original type Sheet, book, 3-D object (2 kg max.) Maximum original size A3/279.4 x 431.8 mm (11 x 17) Reproduction ratio 100% (1:1), reduce (1:0.250, 1:0.500, 1:0.611, 1:0.707, 1:0.816, 1:0.865), enlarge (1:1.154, 1:1.224, 1:1.414, 1:2.000, 1:4.000), zoom (1:0.250 to 4.000) (25% to 400%:in increments of 1%) Fine adjustment of reproduction for 100%, in user mode ratio...
Page 51: Function List
Chapter 1 1.2.6 Function List 1.2.6.1 Print Speed 0010-7403 iR7105 / iR7095 / iR7086 The value in brackets <> represents the iR7095. The value in brackets [] represents the iR7086. T-1-13 - AB Copies/min (1-to-N) Paper Enlargement/reduction Size size cassette/deck manual feeder Direct A3 (297 x 420 mm)
Page 52: Paper Type
Chapter 1 - Inch size Copies/min (1-to-N) Paper Enlargement/reduction Size size cassette/deck manual feeder Direct 279.4 x 431.8 mm 279.4 x 431.8 mm 53 <49> [43] 49 <46> [43] (11 x 17) (11 x 17) 105 <95> [86] 90 <90> [86] LTR (index sheet) LTR (index sheet) 95 <87>...
Page 53: Rds Specification
Chapter 1 Source Type Size cassette deck (left/right) manual feeder Special Transparency A4, A4R, LTR, LTRR paper Postcard Postcard, Reply Postcard, 4 on 1 Pcard label sheet A4, A4R, B4, LTR, LTRR index sheet A4, LTR Tracing paper A3, B4, A4R, A4 3-hole paper A4, LTR Card Stock...
Page 54 Chapter 1 iR C6870, iR C5870 From the first mass production machine USA: imageRunner C3170 Color imageRunner C3170N iR 5870C / iR 5870Ci iR 6870C / iR 6870Ci Other: iR C5870 / iR 5C870i iR C6870 / iR C6870i iR7105/7095/7086 Title Description #1 e-RDS Proxy server connection trouble...
Page 55: Chapter 2 Installation
Chapter 2 Installation...
Page 57 Contents Contents 2.1 Making Pre-Checks................................2-1 2.1.1 Points to Note Before Starting the Installation Work ........................2-1 2.1.2 Points to Note Before Starting the Installation Work ........................2-1 2.1.3 Selecting the Site of Installation ..............................2-1 2.1.4 Installation Space ..................................2-2 2.1.5 Installation Space ..................................
Page 58 Contents 2.4.3 Making a Check Using a Loop Back Address ........................... 2-41 2.4.4 Making a Check Using a Local Host Address ........................... 2-41 2.5 Installing the Card Reader ............................2-41 2.5.1 Checking the Contents ................................2-41 2.5.2 Turning Off the Host Machine..............................2-42 2.5.3 Installing the Card Reader-D1 ..............................
Page 59: Making Pre-Checks
Chapter 2 2.1 Making Pre-Checks 2.1.1 Points to Note Before Starting the Installation Work 0010-8937 iR7105 / iR7095 / iR7086 1) Moving a machine from a cold to warm place can cause condensation, in which drops of water form on metal surfaces, leading to image faults if used as they are. If the machine has just been brought from a cold place, leave it alone for 1 hr or more without unpacking so that it becomes used to the room temperature.
Page 60: Installation Space
Chapter 2 (%RH) (degC) 27.5 32.5 F-2-1 <Site Environment Classification> [A]: zone A; a site that satisfies all requirements imposed by quality standards. [B]: zone B; a site that may fail to satisfy some of the requirements imposed by quality standards as fully as a site in zone A. Some of the items may not be applicable to the site.
Page 61 Chapter 2 indicated: MEMO: The spatial requirements differ between when installing a full system and when installing in a configuration consisting of a Professional Puncher [A] and a Perfect Binder [B]. 7 1/8" (179 mm) 12" (305 mm) 23 3/8" 18 1/2"...
Page 62: Checking The Contents
Chapter 2 MEMO: The spatial requirements differ between when installing a full system and when installing in a configuration consisting of a Professional Puncher [A] and a Perfect Binder [B]. 7 1/8" (179 mm) 12" (305 mm) 23 3/8" 18 1/2" 33 7/8"...
Page 63 Chapter 2 [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27]* [28]** [29]** [30]** [31]* [32] [33] [34] [35] [36] [37] [38] [39] [40] [41] [42] [43] [44] [45] F-2-7 Control panel 1 pc.
Page 64 Chapter 2 [35] Screw (binding; M4X10) 15 pc. [36] Screw (binding; M4X14) 5 pc. [37] Screw (TP; M3X6; white) 3 pc. [38] Screw (P tightening; M3X10) 2 pc. [39] Screw (P tightening; M4X10) 2 pc. [40] Flat-head screw (M4X10) 1 pc. [41] Screw (W sems;...
Page 65: Checking The Contents
Chapter 2 2.1.7 Checking the Contents 0012-5858 iR7095P [10]* [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29] [30] [31] [32] [33] [34] [35] [36] F-2-8...
Page 66 Chapter 2 Control panel 1 pc. Arm unit 1 pc. Control panel arm unit 1 pc. Arm cover 1 pc. Arm lower cover 1 pc. Cover support plate 1 pc. Arm cover 2 1 pc. Arm cover 3 1 pc. Cable guide 1 pc.
Page 67: Order Of Installing Accessories
Chapter 2 2.1.8 Order of Installing Accessories 0011-6504 iR7105 / iR7095 / iR7086 If you are planning to install other accessories also, go through the following in the order indicated: 1. side paper deck [1] (See the Side Paper Deck Installation Procedure.) 2.
Page 68: Order Of Installing Accessories
Chapter 2 2.1.9 Order of Installing Accessories 0012-2191 iR7095P If you are planning to install other accessories also, go through the following in the order indicated: 1. side paper deck [1] (See the Side Paper Deck Installation Procedure.) 2. high-capacity stacker [2] (See the High-Capacity Stacker Installation Procedure.) 3.
Page 69: Unpacking And Installation
Chapter 2 2.2 Unpacking and Installation 2.2.1 Points to Note When Turning On/Off the Main Power 0011-4949 iR7105 / iR7095 / iR7086 / iR7095P Turning Off the Main Power (host machine) Be sure to go through the following when turning off the main power to protect the hard disk: 1.
Page 70 Chapter 2 F-2-16 F-2-19 9) Holding the grips (front, rear) on the pickup side of the machine, lift the 12) Remove the 2 pins [2] taped in place to the slope plate [1]. machine slightly, and remove the remaining pad and the plastic bag at the Turn over the slope plate [1], and match the pin hole of the skid and the same time.
Page 71: Unpacking
Chapter 2 F-2-22 17) Open the upper right cover, and mount the face cover (small, large). 18) Close the upper right cover. F-2-25 5) Insert the grip [1] taken out in step 3) into the machine at an angle while If condensation is found on the outside or inside of the machine at this point, holding down the spring [2];...
Page 72 Chapter 2 F-2-31 F-2-28 12) Remove the 2 pins [2] taped in place to the slope plate [1]. 9) Holding the grips (front, rear) on the pickup side of the machine, lift the Turn over the slope plate [1], and match the pin hole of the skid and the machine slightly, and remove the remaining pad and the plastic bag at the pin hole of the slope plate;...
Page 73: Mounting The Scanner System
Chapter 2 3) Slide out the fixing transport unit [1] to the front. F-2-34 17) Open the upper right cover, and mount the face cover (small, large). 18) Close the upper right cover. F-2-37 4) Remove the tape [1]; then, remove the tag [2] of the fixing transport as- If condensation is found on the outside or inside of the machine at this point, sembly and the separation release member [3].
Page 74 Chapter 2 F-2-40 2) Remove the fixing [1] (1 screw [2]), and disconnect the connector [3]. F-2-43 5) Connect the connector of the transfer separation charging assembly, and fit the fixing in place. 6) Attach the transfer separation charging assembly front cover. 7) Return the fixing feed unit inside the device and return the fixing feed unit release lever [1] in the original place.
Page 75: Mounting The Charging Assembly
Chapter 2 - Check to be sure that the solvent is fully dry. - Check to be sure that the one-way arm [1] of the pre-transfer charging assembly is on the eccentric cam [2]. F-2-46 All solvent must be fully dry before fitting the parts back in place. 10) Remove the pre-transfer charging assembly front cover [1].
Page 76 Chapter 2 F-2-51 F-2-54 9) Disconnect the connector [1] and press the primary charging assembly lock lever [2] to release it, and then remove the primary charging assem- Check to make sure that the solvent on the transfer separation charging bly [3].
Page 77: Mounting The Developing Assembly
Chapter 2 F-2-57 12) Disconnect the connector [1], and release the locking lever [2] of the pre- 15) Mount the double-feeding detection PCB (reception). transfer charging assembly; then, remove the pre-transfer charging as- 16) Mount the primary charging assembly front cover and the pre-transfer sembly [3].
Page 78 Chapter 2 7) Remove the tape from the pull-off unit. 8) Hold the pull-off unit [1] as follows, and hook the 4 holes [3] of the pull- off unit on the 4 protrusions [2] of the rail. F-2-61 5) Mount the developing assembly locking plate [1]. - 2 bosses [2] F-2-64 - 6 screws (TP;...
Page 79: Mounting The Pickup Assembly
Chapter 2 - screw (RS tightening; M4X10) [2] F-2-70 6) Close the upper right cover and the lower right cover. 7) Close the front deck (right) and the cassette 3/4. 8) Press the release button of the front deck (left), and slide out the deck. 9) Mount the included deck locking plate [1] to the front deck (left).
Page 80 Chapter 2 F-2-76 6) Hook the claw [2] of the cover support plate [1], and fix it in place using 2 screws (binding; M4X10) [3]. F-2-73 3) Route the control panel interface cable through the Control panel arm unit [1], and fix it in place with the edge saddle [3]. F-2-77 7) Open the DF, and lead the control panel interface cable [2] along the arm cover 2 [1];...
Page 81 Chapter 2 When tightening the screw [1], be sure to hold down the arm cover 2. F-2-82 12) Tighten the screw (binding; M4X14) [2] and then the 4 screws [3] of the arm unit [1]. - Be sure to tighten the screws in the correct order. F-2-79 - Be sure to tighten the screws while keeping the arm in the direction of the 9) Tighten the screw (binding;...
Page 82 Chapter 2 1 [2] in place. F-2-87 F-2-85 Fit the tip of the shaft [1] of the control panel in the round hole of the arm unit. Take care not to trap the cable. 16) Fix the arm cover 1 in place from behind the arm unit. - 2 screws (P tightening;...
Page 83 Chapter 2 23) Mount the lock hinge cover R [1]. - 2 bosses [2] - 2 screws (P tightening; M3X10) [3] F-2-92 24) Mount the lock hinge cover L [1]. - 2 bosses [2] - screw (TP; M3x6) [3] T-2-1 F-2-90 MEMO: Keep the arm and the control panel upright to facilitate mounting of the lock...
Page 84: Mounting The Control Panel
Chapter 2 - 2 screws (TP; M3X6) [1] - 2 Cover rubber (for M3) F-2-96 F-2-99 28) Hook the claw [1] of the rear upper right cover on the hole of the cover support plate; then, fit the rear upper right cover [2] in place. 3) Route the control panel interface cable through the Control panel arm unit - 3 screws [3] (removed in step 1)) [1], and fix it in place with the edge saddle [3].
Page 85 Chapter 2 - When tightening the screw [1], be sure to hold down the arm cover 2. - Be sure to tighten the screw at an angle. F-2-102 6) Hook the claw [2] of the cover support plate [1], and fix it in place using 2 screws (binding;...
Page 86 Chapter 2 Match the wire saddle at the rear and the marking [3]. F-2-110 16) Fit the control panel unit [1] in place to the arm unit. - 1 flat-head screw (M4X10) [2] - 1 screw (W sems; M4X12) [3] F-2-108 12) Route the control panel interface cable [2] through the hole in the arm cover [1].
Page 87: Supplying Toner
Chapter 2 2) Peel off the packing tape from the machine. 3) Shift the toner cartridge locking lever [1] to the left to release. F-2-118 F-2-114 4) Hold the toner bottle [1] as shown, and turn the cap [2] in the direction of 20) Connect the connector [1] of the control panel interface to the control the arrow to detach the cap from the bottle.
Page 88: Stirring The Toner
Chapter 2 Be sure to remove all packing material from inside the cassette before turning on the main power. 1) Slide out the duplexing unit, and check to make sure there is no foreign matter and damage. 2) Check to make sure that the main power switch is at OFF; then, connect the machine's power plug to the power outlet.
Page 89: Attaching The Labels, Placing Paper, And Checking Images And Operation
Chapter 2 F-2-126 2.2.18 Others 0012-2444 iR7095P <Shut-Down Caution Label> 1) Affix the shut down instruction label [1] in the appropriate language on F-2-123 the indicated position. iR7105/7095 Only <Cleaning Instructions Label> 1) Fit the cleaning instructions label [1] of the appropriate language on the upper rear cover as indicated, and attach it over the existing label.
Page 90 Chapter 2 At times, the first 10 copies or so may show soiled images because of toner dropping from the drum separation claw. The symptom should disappear as additional copies are made. 20) Make double-sided copies to check the machine operation. 21) Make standard settings in additional functions and service mode to suit the needs of the user.
Page 91: Adjusting The Horizontal Registration
Chapter 2 of the cassette. Set the paper size plate in the cassette cover. F-2-136 3) Loosen the 2 fixing screws [1] found on the right/left of the cassette. 4) Move the cassette case [2] to the front or the rear to make adjustments. - move it to the rear to decrease the horizontal registration (left margin).
Page 92 Chapter 2 F-2-141 4) Check to see that the horizontal registration (L; left/right margin) of the images made on paper from the front deck (left/right) is 2.5 +/-1.5 mm. F-2-139 8) Put cassette 3/4 back inside the machine. 9) When done, execute the following service mode items: 10) Exit the service mode.
Page 93: Adjusting The Horizontal Registration
Chapter 2 image F-2-147 [1] Paper movement 6) When done, tighten the 2 fixing screws loosened in step 3). F-2-144 7) Shift up the cassette front cover [1] in the direction of the arrow, and se- cure it in place using 2 screws [2]. 2.2.22 Adjusting the Horizontal Registration 0012-2060 iR7095P...
Page 94: Adjusting The Lead Edge Registration
Chapter 2 F-2-152 <Duplexing Transport Unit> 1) Make the following selections in service mode: COPIER > ADJUST > FEED-ADJ > ADJ-REFER so that the image margin on the 2nd side will be as indicated. 2) Exit the service mode. - if the margin is too large, decrease the setting of ADJ-REFER (a change of 10 will decrease the margin by 1 mm).
Page 95: Setting The Cassette
Chapter 2 image F-2-155 [1] Paper movement F-2-158 2.2.25 Setting the Cassette 3) With the side guide plate (front) against the paper, tighten the screw. 0010-8964 iR7105 / iR7095 / iR7086 / iR7095P 2.2.27 Switching Over the Paper Size for the Front Deck 1) Press the release button of cassette 3/4, and slide out the cassette.
Page 96: Fixing Host Machine In Place
Chapter 2 7) Start service mode, and register the front deck paper size. MEMO: right deck: COPIER > OPTION > CST > P-SZ-C1 left deck: COPIER > OPTION > CST > P-SZ-C2 A4=6, B5=15, LTR=18 8) Exit the service mode. 9) When done, go through the shut-down sequence to turn off and then on the main power.
Page 97: Checking The Connection To The Network
Chapter 2 2.3 Checking the Connection to the Network 2.3.1 Overview 0017-8463 iR7105 / iR7095 / iR7086 / iR7095P The information in this section applies when connecting the host machine to a network. If the user's network is in TCP/IP environment, use the PING command to see that the network settings are correct. There is no need to check the settings using the PING command if the use's network is in an IPX/SPX or Apple Talk environment.
Page 98: Using The Ping Command
Chapter 2 <NETWORK> < 1/1 > <READY > PING 0. 0. 0. 0 F-2-162 [1] Result (OK/NG) [2] IP address input 2.3.5 Using the PING Command 0012-2898 iR7095P The information in this section applies when connecting the host machine to a network. If the user's network is in TCP/IP environment, use the PING command to see that the network settings are correct.
Page 99: Troubleshooting The Network
Chapter 2 MEMO: > [Additional Functions] > [System Settings] > [Network Settings] > [TCP/IP Settings] > [IPv4 Settings] > *[ PING command] > [Done] *PING Command: Contact a system administrator to get the IP address for the device connected with the network. 4) If the message is 'Response from host', the connection to the network is normal.
Page 100: Turning Off The Host Machine
Chapter 2 F-2-164 T-2-2 Card reader unit 1 pc. Screw (binding; B tight; M3x10) 4 pc.* Screw (flat-head; small; M4x6) 1 pc.* * No use in the host machine. 2.5.2 Turning Off the Host Machine 0018-0078 iR7105 / iR7095 / iR7086 / iR7095P Turning Off the Main Power When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk:...
Page 101 Chapter 2 F-2-166 6) Remove the primary charging assembly front cover [1]. - screw [2] F-2-167 7) Remove the process unit cover [1]. - 4 screws [2] F-2-168 8) Disconnect the 3 connectors [1]. F-2-169 9) Remove the upper inside cover [1]. - 5 screws [2] Do not drop the screws.
Page 102 Chapter 2 F-2-170 10) Remove the upper front cover unit [1]. - 3 screws [2] F-2-171 11) Remove the upper front cover unit lower cover [1]. - 8 screws [2] F-2-172 12) Remove the card reader base [1]. - screw [2] F-2-173 13) Remove the face plate [2] from the card reader base [1].
Page 103 Chapter 2 F-2-174 14) Remove the 2 screws [1] from the top of the card reader base. 15) Mount the card reader [3] using the 2 screws [2] used to hold the face plate in place and the 2 screws [1] you have removed previously. 16) Route the harness [4] and the grounding wire [5] under the card reader as shown and through the edge saddle [6].
Page 104: Installing The Card Reader-D1
Chapter 2 F-2-177 19) Mount the card reader base to the upper front cover unit. 20) Mount the upper front cover unit lower cover to the upper front cover unit. Take care not to trap the cable by the upper front cover unit and the upper front cover unit lower cover.
Page 105 Chapter 2 F-2-180 4) Open the front cover. 5) Slide out the fixing transport unit [1]. F-2-181 6) Remove the primary charging assembly front cover [1]. - screw [2] F-2-182 7) Remove the process unit cover [1]. - 4 screws [2] F-2-183 8) Disconnect the 4 connectors [1].
Page 106 Chapter 2 F-2-184 9) Remove the upper inside cover [1]. - 5 screws [2] Do not drop the screws. F-2-185 10) Remove the upper front cover unit [1]. - 3 screws [2] F-2-186 11) Remove the upper front cover unit lower cover [1]. - 8 screws [2] F-2-187 12) Remove the card reader base [1].
Page 107 Chapter 2 13) Remove the face plate [2] from the card reader base [1]. - 2 screws [3] (The removed part will be used in step 18).) F-2-189 14) Remove the 2 screws [1] from the top of the card reader base. 15) Mount the card reader [3] using the 2 screws [2] used to hold the face plate in place and the 2 screws [1] you have removed previously.
Page 108 Chapter 2 F-2-192 19) Mount the card reader base to the upper front cover unit. 20) Mount the upper front cover unit lower cover to the upper front cover unit. Take care not to trap the cable by the upper front cover unit and the upper front cover unit lower cover.
Page 109: Installing The Reader Heater
Chapter 2 2.6 Installing the Reader Heater 2.6.1 Checking the Contents 0011-8534 iR7105 / iR7095 / iR7086 F-2-195 Mirror heater FK2-0229-000 1 pc. Lens heater FK2-0228-000 1 pc. Cable clamp WT2-0507-000 2 pc. Heater harness retainer FC5-2945-000 1 pc. Screw (RS tightening; XB3-6400-805 4 pc.
Page 110 Chapter 2 When removing the copyboard glass, be sure not to touch the glass surface and the white plate on the backside with your finger. When dirt is attached, clean the glass with lint-free paper. 4) Hold the bended area [1] on the mirror stay and move the mirror 1 mount [A] in the right direction until it stops. F-2-197 5) Insert the front side of the mirror heater [1] under the cable guide, connect the connector [2], and attach it with the 2 screws (RS tightening;...
Page 111 Chapter 2 F-2-199 7) Move the mirror 1 mount [1] in the left direction until it stops at the original position. F-2-200 8) Insert the cable clamp [1] into the hole [2] of the frame. F-2-201 9) Attach the lens heater [1]. - 1 connector [2] - 1 cable clamp [3] - 1 screw (RS tightening;...
Page 112 Chapter 2 10) When the cable [1] is loosened, fix it by inserting the cable clamp [2] into the hole of the frame. F-2-203 When the vertical size sensor kit is attached, make sure that the cable is attached to the 2 clamps [A]. 11) Attach the copyboard glass and glass retainer in the procedure opposite to the removal procedure.
Page 113: Installing The Cassette Heater
Chapter 2 F-2-204 2.7 Installing the Cassette Heater 2.7.1 Checking the Contents 0011-6415 iR7105 / iR7095 / iR7086 / iR7095P F-2-205 Heater assembly FG2-9812-000 1pc. Heater cable guide FG2-9195-000 1pc. Screw (TP; M4X6) XB6-7400-609 1pc. Screw (RS tightening; M4X8) XA9-0628-000 2pc.
Page 114 Chapter 2 F-2-206 2) Remove the rear cover [1]. - reader power cable [2] - 8 screws [3] F-2-207 3) Remove the DC controller PCB [1] together with its base. - all connectors - Free the cable from the wire saddle. - 3 screws [2] F-2-208 4) Press the release button [1], and slide out the cassette 4 [2].
Page 115 Chapter 2 F-2-209 5) Lift the inside unit [1] of the cassette 4 to detach. F-2-210 6) Likewise, detach the inside unit of the cassette 3. 7) Mount the heater cable guide [2] tothe heater unit [1]. - screw (TP; M4X6) [3] 1pc - connector [4] 1pc F-2-211 8) Lead the cassette heater connector [1] through the long hole [A];...
Page 116 Chapter 2 9) Secure the cassette stay [1] in place from the rear of the machine using two screws [2]. F-2-212 10) Mount the heater cable guide [2] to the herter unit [1]. 2-58...
Page 117: Installing The Deck Heater
Chapter 2 F-2-213 11) Attach the parts that you have removed. - DC controller PCB - rear cover - main controller box cover - internal units of cassettes - cassette 3,4 12) Connect the power plug, and turn on the machine's main power switch. 2.8 Installing the Deck Heater 2.8.1 Unpacking and Checking the Components 0011-9625...
Page 118: Installing To The Paper Deck (Cassette Heater Unit-31/32)
Chapter 2 [10] F-2-214 [1] Heater unit 1pc. [2] AC input connector 1pc. [3] Relay harness unit 1pc. [4] AC cable 1pcs. [5] Screw (w/ washer) 2pcs. [6] Cable protection bush 1pc. [7] Power supply label 1pc. [8] RS tight screw (M4X8) 2pcs.
Page 119 Chapter 2 - Check to make sure that the host machine's and the paper deck have been installed properly. - Take care to identify the types of screws (length, diameter) and location. < Installation > 1) Disconnect the connector [1] of the paper deck from the host machine's. F-2-215 2) Detach the paper deck [1] from the host machine's;...
Page 120 Chapter 2 F-2-218 5) Remove the three screws [1], and disconnect the connector [2]; then, remove the upper front cover [3]. F-2-219 6) Remove the two screws [1], and remove the upper cover [2]. F-2-220 7) Install the cable protection bush [1] that comes with the heater to the opening in the paper deck top plate [2]. 2-62...
Page 121: Installing To The Host Machine (Cassette Heater Unit-31/32)
Chapter 2 F-2-221 8) Put the heater unit [1] under the paper deck top plate [2], and lead out the connector [3] through the opening in the top plate.[1] 9) Engage the two hooks [5] on the heater unit [1] on the top plate of the paper deck [6], and fix it in place to the paper deck with a screw (w/ washer) [7]. F-2-222 10) Set the heater connector [2] on the panel mount [1].
Page 122 Chapter 2 1) Remove the one screws [1], and remove the cover from power supply cord mount [2]. F-2-224 2) Attach the AC input connector [1] to power supply cord mount. F-2-225 3) Fix the ground wire [2] with a screw (w/washer) [1]. F-2-226 4) Mount the relay harness unit [2] to the rear side plate [3] of the paper deck with two screws [1].
Page 123 Chapter 2 F-2-227 7) Install the external covers of the paper deck in order: [1] Upper cover* (M4X8: 2 pc.) [2] Upper front cover** (M4X8: 3 pc.) [3] Rear cover (M3X8: 2 pc, M4X8: 4 pc.) [4] Right cover (M4X8: 3 pc.) * Avoid trapping wire.
Page 124: Unpacking And Checking The Components
Chapter 2 F-2-229 11) Connect the AC cable [1] to the power supply cord mount of the heater, and connect its power plug [2] to the back of the host machine. - Check to make sure that the host machine's power plug is disconnected. 12) Fit the stop ring [3].
Page 125: Installing To The Paper Deck (Cassette Heater Unit-23/25)
Chapter 2 <Cassette Heater Unit-23/25> F-2-231 Heater unit 1pc. AC input connector 1pc. Relay harness unit 1pc. AC cable 1pcs. Screw (w/ washer) 2pcs. Cable protection bush 1pc. Power supply label 1pc. RS tight screw (M4X8) 2pcs. 2.8.5 Installing to the Paper Deck (Cassette Heater Unit-23/25) 0014-0410 iR7105 / iR7095 / iR7086 / iR7095P Turning Off the Main Power...
Page 126 Chapter 2 < Installation > 1) Disconnect the connector [1] of the paper deck from the host machine's. F-2-232 2) Detach the paper deck [1] from the host machine's; then, push down the latch plate [2] of the compartment of the paper deck to open the compartment [3]. At the rear side of the host machine F-2-233 3) Remove the three screws [1], and move the right cover [2] of the paper deck in the direction of the arrow to remove.
Page 127 Chapter 2 F-2-235 5) Remove the three screws [1], and disconnect the connector [2]; then, remove the upper front cover [3]. F-2-236 6) Remove the two screws [1], and remove the upper cover [2]. F-2-237 7) Install the cable protection bush [1] that comes with the heater to the opening in the paper deck top plate [2]. 2-69...
Page 128: Installing To The Host Machine (Cassette Heater Unit-23/25)
Chapter 2 F-2-238 8) Put the heater unit [1] under the paper deck top plate [2], and lead out the connector [3] through the opening in the top plate.[1] 9) Engage the two hooks [5] on the heater unit [1] on the top plate of the paper deck [6], and fix it in place to the paper deck with a screw (w/ washer) [7]. F-2-239 10) Set the heater connector [2] on the panel mount [1].
Page 129 Chapter 2 1) Remove the one screws [1], and remove the cover from power supply cord mount [2]. F-2-241 2) Attach the AC input connector [1] to power supply cord mount. F-2-242 3) Fix the ground wire [2] with a screw (w/washer) [1]. F-2-243 4) Mount the relay harness unit [2] to the rear side plate [3] of the paper deck with two screws [1].
Page 130 Chapter 2 F-2-244 7) Install the external covers of the paper deck in order: [1] Upper cover* (M4X8: 2 pc.) [2] Upper front cover** (M4X8: 3 pc.) [3] Rear cover (M3X8: 2 pc, M4X8: 4 pc.) [4] Right cover (M4X8: 3 pc.) * Avoid trapping wire.
Page 131: Installing The Deck Heater (Large Deck)
Chapter 2 F-2-246 11) Connect the AC cable [1] to the power supply cord mount of the heater, and connect its power plug [2] to the back of the host machine. - Check to make sure that the host machine's power plug is disconnected. Be sure to advise the user not to place any object within the area [3] indicated in the figure by shading.
Page 132: Installing To The Paper Deck (Cassette Heater Unit-31/32)
Chapter 2 Relay harness unit 1 pc. AC cable (for copier outlet) 1 pc. Screw (w/ washer) 1 pc. Cable protection bush 1 pc. Power supply label 1 pc. RS tightening screw (M4X8) 2 pc. [9]* Stop ring 1 pc. [10]* RS tightening screw (M4X8;...
Page 133 Chapter 2 4) Remove the 7 screws [1], and detach the rear cover [2]. F-2-250 5) Remove the 4 screws [1], and disconnect the connector [2]. Then, detach the upper front cover [3]. F-2-251 6) Remove the 4 screws [1], and detach the upper cover [2]. F-2-252 7) Fit the cable protection bush [1] into the hole of the top plate.
Page 134 Chapter 2 F-2-253 9) Mount the heater top plate [2] to the heater unit [3] using a screw (w/ washer) [1]. F-2-254 10) Fit the heater unit [1] under the top plate [2], and lead out the connector [3] through the hole [4] in the top plate. 11) Engage the 2 hooks [5] of the heater unit on the TP plate, and secure it in place with 2 screws [6].
Page 135 Chapter 2 F-2-257 14) Mount the relay harness unit [2] to the rear side plate using 2 screws [1]. 15) Fit the 2 tie-wraps (w/ lock) [3] of the relay harness in the holes of the rear side plate as shown to fix the relay harness in place. 16) Connect the 2 connectors [4] on both sides of the relay harness unit.
Page 136: Unpacking And Checking The Components
Chapter 2 F-2-260 Be sure to advise the user not to place any object within the area [3] indicated in the figure by shading. Copier (front) Paper deck 2.9.3 Unpacking and Checking the Components 0014-0416 iR7105 / iR7095 / iR7086 / iR7095P <Cassette Heater Unit-23/25>...
Page 137: Installing To The Paper Deck (Cassette Heater Unit-23/25)
Chapter 2 F-2-261 Heater unit 1 pc. Power cord base 1 pc. Relay harness unit 1 pc. AC cable (for copier outlet) 1 pc. Screw (w/ washer) 1 pc. Cable protection bush 1 pc. Power supply label 1 pc. RS tightening screw (M4X8) 2 pc.
Page 138 Chapter 2 F-2-262 3) Remove the 3 screws [1], and detach the right cover [2] in the direction of the arrow. F-2-263 4) Remove the 7 screws [1], and detach the rear cover [2]. F-2-264 5) Remove the 4 screws [1], and disconnect the connector [2]. Then, detach the upper front cover [3]. 2-80...
Page 139 Chapter 2 F-2-265 6) Remove the 4 screws [1], and detach the upper cover [2]. F-2-266 7) Fit the cable protection bush [1] into the hole of the top plate. 8) Remove the 2 screw [2], and detach the heater top plate [3]. F-2-267 9) Mount the heater top plate [2] to the heater unit [3] using a screw (w/ washer) [1].
Page 140 Chapter 2 F-2-268 10) Fit the heater unit [1] under the top plate [2], and lead out the connector [3] through the hole [4] in the top plate. 11) Engage the 2 hooks [5] of the heater unit on the TP plate, and secure it in place with 2 screws [6]. F-2-269 12) Fit the connector [2] of the heater to the panel mount [1].
Page 141: Installing The Voice Guidance Kit
Chapter 2 15) Fit the 2 tie-wraps (w/ lock) [3] of the relay harness in the holes of the rear side plate as shown to fix the relay harness in place. 16) Connect the 2 connectors [4] on both sides of the relay harness unit. F-2-272 17) Mount the external covers of the paper deck in sequence as follows.
Page 142: Turning Off The Host Machine
Chapter 2 [10] [11] [12] [13] [14] [15] [16] [17] F-2-274 Speaker unit (upper) 1 pc. Speaker unit (lower) 1 pc. [3]* Cable (1300mm) 1 pc. Cable (1850mm) 1 pc. Cord guide 7 pc. Voice Guidance Board 1 pc. (4 cord guide to be used) Voice Guidance Board Face Plate 1 pc.
Page 143 Chapter 2 F-2-275 2) Mount the facing plate [2] to the voice board [1] by 2 binding screws (M3X6) [3]. F-2-276 3) The slide switch SW1 found on the voice guidance board is set to 33 MHz at time of shipment; be sure to set it to 66 MHz for use on this machine. 66MHz F-2-277 Checking the slide switch SW1 on the voice guidance board...
Page 144 Chapter 2 33MHz 66MHz 4) Remove the face plate [1]. - 2 screws [2] F-2-278 5) Fit the voice guidance board [1] into the slot found at the front of the Expansion Bus-D1; then, fix it in place using the 2 screws [2] removed in step 3). Points to Note The Voice Guidance Kit [1] must be fitted in a specific slot.
Page 145 Chapter 2 F-2-279 6) Attach the main controller box cover. 7) Remove the 2 rubber caps [1] and the 2 screws found on the upper right cover. MEMO: The removed rubber caps will no longer be used. F-2-280 8) Attach the speaker unit (lower) [1] to the upper right cover of the machine using 2 screws (binding; M4x40) [2]. F-2-281 9) Mount the speaker unit (upper) [1] to the speaker unit (lower) you have mounted in step 8);...
Page 146 Chapter 2 F-2-282 10) Remove a cord guide cover [1]. F-2-283 11) Peel off the release paper of cord guide [1] and affix them as shown in the figure. right side: 2 locations F-2-284 rear side: 4 locations 2-88...
Page 147 Chapter 2 F-2-285 12) Plug the cable [2] into the speaker unit [1]. F-2-286 13) Run the cable [1] through the cord guide [2] and mount the cord guide cover [3]. Be sure that there is no slack of the cable. F-2-287 14) Route the cable [1] under the cable [2] and through the 4 cord guides [3];...
Page 148 Chapter 2 F-2-288 15) Mount the ferrite core [1] on the cable. The length [2] should be less than 50mm. F-2-289 16) Plug the cable [1] into the terminal [2] of voice board. F-2-290 17) Plug the power cable of host machine into a wall outlet 18) Turn on the main power switch.
Page 149 Chapter 2 4. Checking the Operation - To Enable 1) Hold down the Reset key 3 sec or more. 2) See that the copy count on the screen is enclosed in red, indicating 'Voice Guidance' is ready for use. - To Disable 1) Hold down the Reset key for 3 sec or more.
Page 151: Chapter 3 Basic Operation
Chapter 3 Basic Operation...
Page 153 Contents Contents 3.1 Construction ...................................3-1 3.1.1 Functional Construction................................3-1 3.1.2 Wiring Diagram of the Major PCBs ............................3-1 3.1.3 Controlling the Main Motor (M1)..............................3-2 3.2 Basic Sequence ................................3-3 3.2.1 Basic Sequence of Operations (power-on) ..........................3-3...
Page 155: Construction
Chapter 3 3.1 Construction 3.1.1 Functional Construction 0010-7426 iR7105 / iR7095 / iR7086 The copier is divided into the following five functional blocks - Original exposure system - Laser exposure system - Image formation system - Pickup/feeding system - Control system Original Original Optical path...
Page 156: Controlling The Main Motor (M1)
Chapter 3 J552,J553 Fixing sensor PCB J4001 J4002 J6805 Liquid J551 crystal J9802 Transceiver display CN902 J107 panel J6802 Control panel J6803 J502 Potential CN901 CPU PCB control PCB Inverter J6804 J519 Stack-less transport J2117 J3602 driver PCB J1019 Laser J526 J1022 J1311 J1316...
Page 157: Basic Sequence Of Operations (Power-On)
Chapter 3 J1720 J611 Relay PCB Drive circuit Main motor (M1) J514 J612 Clock pulse generation circuit MAIN_MOTOR_ON Control DC controller Reference MAIN_MOTOR_FG panel signal generation circuit When the main motor drive signal goes '1', the main motor starts to rotate. When the main motor starts to rotate, the pulse signal goes '1'.
Page 158 Chapter 3 Main power switch ON Control panel power switch ON (outside Jpn: 193 deg C) (outside Jpn: 198 deg C) WMUP WMUPR STBY Scanner home position sensor PS1 Scanning lamp FL1 Scanner motor M4 Fixing main heater H1 Fixing sub heater H2 Fixing drive motor M3 Main motor M1 Drum motor M0...
Page 159: Chapter 4 Main Controller
Chapter 4 Main Controller...
Page 161 Contents Contents 4.1 Construction ...................................4-1 4.1.1 Construction/Functions ................................4-1 4.2 Construction of the Electrical Circuitry .........................4-2 4.2.1 Main Controller PCB ................................... 4-2 4.2.2 Main Controller PCB (up graded version)........................... 4-3 4.3 Start-Up Sequence................................4-4 4.3.1 Overview...................................... 4-4 4.3.2 Start-Up Sequence ..................................4-5 4.3.3 Action to Take in Response to E602............................
Page 163: Construction
Chapter 4 4.1 Construction 4.1.1 Construction/Functions 0010-7836 iR7105 / iR7095 / iR7086 Component Description Main controller PCB controls the system; controls the memory; serves as an interface for printer/reader inputs/outputs; processes images; controls the control panel; controls the network communications SRAM retains service mode settings and HDD management information (backed up by a lithium battery)
Page 164: Construction Of The Electrical Circuitry
Chapter 4 4.2 Construction of the Electrical Circuitry 4.2.1 Main Controller PCB 0010-7844 iR7105 / iR7095 / iR7086 The following diagram shows the connectors found on the main controller PCB, each connector with its specific function described in the table that follows: J1004 J1027 J1043...
Page 165: Main Controller Pcb (Up Graded Version)
Chapter 4 4.2.2 Main Controller PCB (up graded version) 0018-0387 iR7105 / iR7095 / iR7086 / iR7095P The following diagram shows the connectors found on the main controller PCB, each connector with its specific function described in the table that follows: J1004 J1027 J1043...
Page 166: Start-Up Sequence
Chapter 4 4.3 Start-Up Sequence 4.3.1 Overview 0010-7846 iR7105 / iR7095 / iR7086 The system software that controls the machine is stored on its HDD. When the main power is turned on, the CPU on the main controller PCB loads the system software from the HDD to the work memory (DDR-SDRAM) of the main controller PCB according to the instructions of the boot program stored in the boot ROM.
Page 167 Chapter 4 XX= "01" to "FF" T-4-2 Occurrence at time of Occurrence during start-up normal execution CHK- Partition Description 00,01,0 10,12,14, TYPE 11,21 13,25 2,04 22,23,24 Action Action FSTDEV compressed image data (e.g., Box) IMG_MNG file management table, profile FSTCDEV job archiving (changing) APL_GEN general-purpose data...
Page 168: Shut-Down Sequence
Chapter 4 Description Action - Start up in safe mode, and perform full formatting using the SST and reinstall the system software; then, turn off and back on the power. - Replace the HDD, and reinstall the system software. A system error or a packet error has been detected.
Page 169: Configuration Of The Image Processing Modules
Chapter 4 4.5.2 Configuration of the Image Processing Modules 0010-7873 iR7105 / iR7095 / iR7086 The machine primarily uses the main controller PCB for image processing. The following shows the construction of the modules associated with image processing: Reader controller PCB - Image memory - Temporarily stores the program Reader input image processing block...
Page 170: Reader Input Image Processing
Chapter 4 4.5.3 Reader Input Image Processing 0010-7874 iR7105 / iR7095 / iR7086 Reader unit Reader I/F PCB Main controller PCB Reader input image processing block - magnification - editing (Shift, angle, repeat, psymmetric fold, mirror image) edge enhancement editing (blanking/framing, negative/positive reversal) - intensity-to-density conversion - density adjustment (F value adjustment) - gamma correction...
Page 171: Compression/Expansion/Editing Block
Chapter 4 4.5.4 Compression/Expansion/Editing Block 0010-7875 iR7105 / iR7095 / iR7086 PS print server unit Reader unit PS data I/F PCB Reader I/F PCB PCI PCB Ethernet I/F Main controller PCB Rendering block Reader input image processing block pression/expa nsion/editing block DDR-SDRAM Magnification Compression/expansion...
Page 172: Printer Output Image Processing
Chapter 4 4.5.5 Printer Output Image Processing 0010-7876 iR7105 / iR7095 / iR7086 Reader unit Reader I/F PCB Main controller PCB Reader input image processing block Compression/expansion/editing block Printer output image processing block Binary density conversion *1 Magnification/smoothing *2 /toner save Line width correction (thickening) *3 Video PCB DC controller PCB...
Page 173: Parts Replacement Procedure
Chapter 4 1) Disconnect the connector [1]. 4.6 Parts Replacement Procedure 4.6.1 Main Controller Box 4.6.1.1 Making Preparations 0010-8725 iR7105 / iR7095 / iR7086 1) Remove the main controller box cover [1]. - 10 screws [2] F-4-17 2) Disconnect the connector [1], and free the cable from the edge saddle [2]. F-4-14 2) Remove the rear cover [1].
Page 174: Main Controller Pcb
Chapter 4 F-4-21 F-4-24 6) Remove the main controller box [1]. 3) Disconnect the reader communications cable [1]. - connector [2] - 2 hinges [3] F-4-25 4) Remove the reader I/F PCB [1]. - 2 screws [2] F-4-22 4.6.2 Main Controller PCB 4.6.2.1 Making Preparations 0011-4468 iR7105 / iR7095 / iR7086...
Page 175: Removing The Main Controller Pcb
Chapter 4 F-4-28 F-4-31 4.6.2.2 Removing the Main Controller PCB 2) Remove the main controller PCB [1]. - 9 screws [2] 0010-8730 iR7105 / iR7095 / iR7086 - 2 screws [3] (using a precision screwdriver) 1) Disconnect the 11 connectors [1]. F-4-29 2) Remove the main controller PCB [1].
Page 176: When Replacing The Main Controller Pcb (Up Graded Version)
Chapter 4 Data item deleted Backup possibility files yet to be read (those selected for timer transmission or reserved for transmission) forms stored for image synthesis MEAP application password for MEAP SMS (service management services); returns to factory default job history information user authentication information stored in relation to SSO (local device authentication) key pairs and server certificates stored in conjunction...
Page 177: Sdram
Chapter 4 Data item deleted Backup possibility files yet to be read (those selected for timer transmission or reserved for transmission) forms stored for image synthesis MEAP application password for MEAP SMS (service management services); returns to factory default job history information user authentication information stored in relation to SSO (local device authentication) key pairs and server certificates stored in conjunction...
Page 178: Boot Rom
Chapter 4 F-4-36 4.6.4 Boot ROM F-4-39 4.6.5 HDD 4.6.4.1 Making Preparations 0011-4559 iR7105 / iR7095 / iR7086 4.6.5.1 Points to Note on Handling the Hard Disk 0010-8740 1) Remove the main controller box cover [1]. iR7105 / iR7095 / iR7086 - 10 screws [2] Keep the following in mind when attaching/removing the hard disk.
Page 179: Removing The Hard Disk(Up Graded Version)
Chapter 4 disk into the opening [2] of the hard disk mounting plate; then, push it in horizontally. If the connector of the hard disk is at an angle in relation to Be sure to remove the counter PCB before removing the hard disk, which the socket (on the main control PCB), forcing it in could well damage the otherwise could hit the PCB and suffer damage.
Page 180: Removing The Video Pcb
Chapter 4 F-4-49 3) Remove the shielding plate [1]. - 4 screws [2] F-4-46 2) Remove the rear cover [1]. - reader power supply cable [2] - 8 screws [3] F-4-50 4) Remove the video PCB [1]. - 2 screws [2] - 6 screws [3] F-4-47 4.6.6.2 Removing the Video PCB...
Page 181: Removing The Reader I/F Pcb
Chapter 4 - reader power cable [2] - 8 screws [3] F-4-56 2) Remove the rear cover [1]. F-4-53 - reader power cable [2] 3) Disconnect the reader communications cable [1]. - 8 screws [3] F-4-54 4.6.7.2 Removing the Reader I/F PCB 0011-4585 iR7105 / iR7095 / iR7086 F-4-57...
Page 182: Removing The Controller Fan
Chapter 4 F-4-59 4.6.8.2 Removing the Controller Fan 0010-8746 iR7105 / iR7095 / iR7086 1) Disconnect the connector [1], and free the cable out the edge saddle [2]. F-4-60 2) Remove the controller cooling fan [1]. - 2 screws [2] F-4-61 4-22...
Page 183: Chapter 5 Original Exposure System
Chapter 5 Original Exposure System...
Page 185 Contents Contents 5.1 Construction ...................................5-1 5.1.1 Specifications, Controls, and Functions............................5-1 5.1.2 Specifications, Controls, and Functions............................5-2 5.1.3 Major Components..................................5-3 5.1.4 Major Components..................................5-4 5.1.5 Construction of the Control System............................. 5-6 5.1.6 Construction of the Control System............................. 5-6 5.2 Basic Sequence ................................5-7 5.2.1 Basic Sequence of Operations ..............................
Page 186 Contents 5.4.2.2 Removing the Stream Reading Glass ................................5-23 5.4.2.3 When Replacing Components of the Scanning System..........................5-24 5.4.2.4 When Replacing Components of the Scanning System..........................5-24 5.4.3 Standard White Plate.................................. 5-24 5.4.3.1 Removing the Standard White Plate ................................5-24 5.4.3.2 When Replacing Components of the Scanning System..........................
Page 187: Construction
Chapter 5 5.1 Construction 5.1.1 Specifications, Controls, and Functions 0010-7881 iR7105 / iR7095 The specifications, controls, and functions of the machine's original exposure system are as follows: T-5-1 Item Description Scanning lamp xenon lamp Original scanning book mode: by moving the scanner ADF mode (one-side reading): by stream reading (2 fixed points of small-size reading and large-size reading) ADF mode (double-sided reading): by moving the scanner (Fixed reading)
Page 188 Chapter 5 Item Description Original size detection [1]book mode sub scanning direction: by reflection type sensor main scanning direction: by CCD [2] ADF mode main scanning direction: by slide guide in ADF sub scanning direction: by photosensor in ADF 5.1.2 Specifications, Controls, and Functions 0011-1804 iR7086 The specifications, controls, and functions of the machine's original exposure system are as follows:...
Page 189: Major Components
Chapter 5 Item Description Original size detection [1]book mode sub scanning direction: by reflection type sensor main scanning direction: by CCD [2] ADF mode main scanning direction: by slide guide in ADF sub scanning direction: by photosensor in ADF 5.1.3 Major Components 0010-7882 iR7105 / iR7095 The major components of the original exposure system are as follows:...
Page 190: Major Components
Chapter 5 Scanner motor Original size sensor (inch) open/closed sensor Reader controller PCB Original size sensor (A/B) Reader cooling fan 2 Interface PCB Reader cooling fan 1 CCD unit Scanner Inverter PCB HP sensor Scanning lamp F-5-1 Home position Original Copyboard glass No.
Page 191 Chapter 5 Item Notation Description Scanner motor M501 2-phase pulse motor (pulse control) Reader Cooling fan FM501 cools the reader block ADF open/closed sensor 1 PS501 detects the state (open/closed) of the ADF; at 5 deg Scanner HP sensor PS502 detects scanner home position ADF open/closed sensor 2 PS503...
Page 192: Construction Of The Control System
Chapter 5 Scanner motor Light-blocking plate Scanner HP sensor scanning (forward) lamp (reverse) No. 2 mirror base No. 1 mirror base F-5-6 5.1.5 Construction of the Control System 0011-2197 iR7105 / iR7095 The construction of the control system of the machine's original exposure system is as follows: To printer To printer To ADF...
Page 193: Basic Sequence
Chapter 5 To printer To printer To ADF Reader cooling fan Scanner motor J302 J303 J301 J306 J313 Interface PCB J305 ADF open/closed sensor 1 J310 J308 J307 J309 ADF open/closed sensor 2 J312 Scanner HP sensor J203 J202 J209 J201 Reader controller PCB J210...
Page 194: Overview
Chapter 5 Start key SREADY SCFW SCRW STBY STBY Forward Reverse Reader motor Scanning lamp HP sensor Scanning unit position Image end HP (shading position) HP (shading position) White plate dust detection control Shading correction F-5-11 Basic Sequence of Operation in Response to a Press on the Start Key (ADF mode; 1 original) Start key SCFW STBY...
Page 195: Controlling The Scanner Motor
Chapter 5 The following shows the components associated with the scanner drive system: Reader Interface controller Scanner motor Light-blocking plate (forward) Scanning lamp (reverse) Scanner HP sensor No.1 mirror base No.2 mirror base F-5-15 [1] Scanner Motor M501 Drive Signal starts/stops the motor;...
Page 196: Enlargement/Reduction
Chapter 5 -0001: when the No. 1 mirror base is moving forward, it fails to reach the HP sensor within a specific period of time -0002: when the No. 1 mirror base is moving in reverse, it fails to reach the HP sensor within a specific period of time SERVICE MODE: COPIER>ADJUST>ADJ-XY>ADJ-X (scanner image leading edge position adjustment) Enter a value to adjust the image leading edge position.
Page 197: Changing The Reproduction Ratio In Sub Scanning Direction
Chapter 5 5.3.2.2 Changing the Reproduction Ratio in Sub Scanning Direction 0010-7890 iR7105 / iR7095 To execute scaling, the moving speed of the mirror 1 mount is changed. Also, digital scaling is concurrently used under the following conditions: - Fixed reading: scaling is from 25 to 99.9% - Stream reading: scaling is from 25 to 88.9% MEMO: Stream reading is basically executed when a copy is made with the ADF.
Page 198: Detecting The Size Of Originals
Chapter 5 to the tube axis, while the inner side is coated with fluorescent material. When high-frequency high voltage is applied to the electrodes, the gas inside the tube starts to discharge, thus illuminating the fluorescent material. Electrode Electrode Fluorescent Opening material Glass tube...
Page 199 Chapter 5 Original size border line Near 13-mm point 1A = additional detection point 1 Near 4-mm point 1B = additional detection point 2 Original size border line F-5-24 T-5-5 Result of identification Result of movement original absent original present original present original present Note:...
Page 200: Overview Of Operation
Chapter 5 present present absent absent Result 5.3.4.3 Overview of Operation 0010-7900 iR7105 / iR7095 1. In a Wait State No. 1 mirror base: at shading position scanning lamp: off original sensor Scanning lamp Original sensor Point of detection 1 Point of detection 2 Platen Point of detection 3...
Page 201: Overview Of Operation
Chapter 5 scanning lamp: off original sensor: off F-5-31 AB-Configuration Inch-configuration Point of CCD Point of CCD detection Original Original detection Original Original size size sensor 3 sensor 1 11"x17" LTRR STMTR STMT absent :unchanged :changed absent F-5-32 5.3.4.4 Overview of Operation 0010-7901 iR7086 1.
Page 202: Dirt Sensor Control
Chapter 5 F-5-36 4. ADF Fully Closed (5 deg or less) No. 1 mirror base: at point of original detection scanning lamp: on original sensor: original detection operation The machine looks for a change in the output level of individual sensors for a period of 2 sec after the ADF open/closed sensor 1 has identified the current state as being "closed."...
Page 203: Dust Detection In Stream Reading Mode
Chapter 5 3 mm (7 points) Dust Black line on output F-5-40 Advise the user to clean the area where the CCD stops in stream reading if the message has appeared. A label indicating the points for stream reading (for small- size and large-size) is attached to the rear of the copyboard glass.
Page 204: White Plate Dust Detection Control
Chapter 5 F-5-42 Advise the user to clean the area where the CCD stops in stream reading if the message has appeared. SERVICE MODE: COPIER>OPTION>BODY>DFDST-L1 (level 1) use it to adjust dust detection level between sheets COPIER>OPTION>BODY>DFDST-L2 (level 1) use it to adjust dust detection level at the end of a job 5.3.5.3 White Plate Dust Detection Control 0011-2231 iR7105 / iR7095 / iR7086...
Page 205: Image Processing
Chapter 5 White plate Data on light reflected Data on light reflected by the white plate Dust by the white plate (fixed shading) (shift shading)) Comparison Identifies the coordinates of the start of dust and width Correction Algorithm Point of white plate data measurement at time of fixed shading The machine corrects the correction White plate data correction...
Page 206: Overview
Chapter 5 Analog J102 J208 CCD drive CCD control image control signal signal Gain correction Gain correction data data Analog image J101 J204 [4] [3] process - gain correction conversion 20bit - offset correction Analog image process - gain correction 20bit conversion - offset correction...
Page 207: Ccd Drive
Chapter 5 CCD (1 line each for R, G, and B) J101 J204 A12V Odd-numbered Even-numbered pixel pixel J204 CCD control signal Analog image CCD drive signal control Reader controller Gain correction Even-numbered Analog image data pixels process Digital image Odd-numbered conversion signal...
Page 208: Ccd Output Gain Correction, Offset Correction
Chapter 5 Output buffer Odd-numbered pixel data Shift register Gate Light-receiving block (photo diode) Gate Even-numbered pixel data Shift register Output buffer F-5-52 5.3.6.5 CCD Output Gain Correction, Offset Correction 0011-2257 iR7105 / iR7095 / iR7086 The machine processes the analog video signals from the CCD so that the rate of their amplitude is a specific level. The machine also makes sure that the output voltage in the absence of incident light is of a specific level (offset correction).
Page 209: Parts Replacement Procedure
Chapter 5 <Procedure> 5.4 Parts Replacement Procedure Execute the following service mode items: 1) COPIER> FUNCTION> CCD> CCD-ADJ (shading correction based on the standard white plate) 5.4.1 CCD Unit 2) COPIER> FUNCTION> CCD> DF-WLVL1 (ADF white level; for copy- board mode) 5.4.1.1 Before Starting the Work 3) COPIER>...
Page 210: When Replacing Components Of The Scanning System
Chapter 5 CCD unit, copyboard glass, scanning lamp, standard white plate, inverter When removing the stream reading glass retainer, be sure to take care so that <Procedure> the leaf spring will not come off. Execute the following service mode item: 1) COPIER>...
Page 211: Scanning Lamp
Chapter 5 the standard white plate) 5.4.4 Scanning Lamp 5.4.4.1 Before Starting the Work 0011-8535 iR7105 / iR7095 1) Remove the copyboard glass. 2) Remove the hopper upper cover. 3) Remove the primary charging assembly cover. 4) Remove the process unit cover. 5) Remove the upper inside cover.
Page 212: Removing The Scanning Lamp
Chapter 5 F-5-70 F-5-74 5) Remove the lower left cover. 6) Remove the upper left cover. 11) Remove the reader rear cover [1]. 7) Remove the reader left cover [1]. - 5 screws [2] - 2 screws [2] F-5-71 8) Remove the reader front cover [1]. - 1 screw [2] F-5-75 F-5-76...
Page 213: When Replacing Components Of The Scanning System
Chapter 5 5.4.5 Reader Controller PCB 3) Slide the No. 1 mirror base [1] to the right so that it matches against the cut-off [2] of the frame. 5.4.5.1 Before Starting the Work 0011-8109 iR7105 / iR7095 / iR7086 When detaching the No. 1 mirror base, be sure to hold it by the bend [A] on the mirror stay.
Page 214: After Replacing The Reader Controller Pcb
Chapter 5 5.4.5.3 After Replacing the Reader Controller PCB 5.4.6 Interface PCB 0011-8740 iR7105 / iR7095 5.4.6.1 Before Starting the Work 0011-8651 iR7105 / iR7095 Before Starting the Work (backing up the data) 1) Remove the reader rear cover [1]. If possible, perform the following: - 2 connectors [2] - Using the SST, download the data stored in the RAM of the reader control-...
Page 215: Before Starting The Work
Chapter 5 F-5-90 5.4.6.4 Removing the Interface PCB 0011-7974 iR7086 F-5-86 1) Remove the 4 RS tightening screws [1] and the 2 binding screws [2]; then, detach the interface PCB cover [3]. 5.4.6.3 Before Starting the Work 0011-8111 iR7086 1) Disconnect the 3 connectors [1]. F-5-91 2) Disconnect the 7 connectors [1] and the 2 flat cables [2], and remove the 5 screws;...
Page 216: Inverter Pcb
Chapter 5 5.4.7.3 When Replacing Components of the Scanning System 0011-8734 iR7105 / iR7095 <Components> CCD unit, copyboard glass, scanning lamp, standard white plate, inverter <Procedure> Execute the following service mode item: 1) COPIER> FUNCTION> CCD> CCD-ADJ (shading correction based on the standard white plate) 5.4.7.4 When Replacing Components of the Scanning System...
Page 217: Removing The Scanner Motor
Chapter 5 F-5-99 F-5-103 5.4.8.4 Mounting the Scanner Motor 0011-7978 iR7105 / iR7095 / iR7086 When mounting the scanner motor, check to be sure that the timing belt [3] is properly fitted to the scanner pulley [1] and the motor shaft [2]. F-5-100 5.4.8.3 Removing the Scanner Motor 0011-8657...
Page 218: Before Starting The Work
Chapter 5 F-5-110 F-5-106 5.4.9.4 Removing the ADF Open/Closed Sensor 1, 2 2) Remove the ADF Open/Closed Sensor. 0011-7979 iR7086 5.4.9.3 Before Starting the Work 1) Disconnect the connector [1]. 0011-8116 iR7086 1) Disconnect the 3 connectors [1]. F-5-107 F-5-111 2) Remove the upper rear cover [1].
Page 219: Original Size Sensor
Chapter 5 5.4.10 Original Size Sensor 5.4.10.1 Before Starting the Work 0011-9312 iR7105 / iR7095 / iR7086 1) Remove the copyboard glass. 2) Remove the CCD unit cover [1]. - 9 screws [2] F-5-117 5.4.11 Scanner Home Position Sensor 5.4.11.1 Before Starting the Work 0011-8629 iR7105 / iR7095 1) Remove the reader rear cover [1].
Page 220: Removing The Scanner Home Position Sensor
Chapter 5 5.4.11.2 Removing the Scanner Home Position Sensor 0011-8645 iR7105 / iR7095 1) Remove the reader rear cover (small) [1]. - 1 screw [2] 2) Remove the plate [3]. - 3 screws [4] F-5-125 3) Remove the reader rear cover [1]. - 5 screws [2] F-5-121 3) Remove the sensor mounting plate [1].
Page 221: Removing The Reader Cooling Fan 1/2
Chapter 5 - 1 screw [3] F-5-129 3) Disconnect the connector [1], and detach the home position sensor [1]. F-5-133 2) Remove the fan inside cover [1]. - 4 screws [2] F-5-130 F-5-134 4) Remove the hook [1], and detach the home position sensor [2]. 3) Remove the scanner motor cooling fan [1].
Page 222: Removing The Reader Cooling Fan
Chapter 5 F-5-141 F-5-137 5.4.12.4 Removing the Reader Cooling Fan 5.4.12.3 Before Starting the Work 0011-9313 iR7086 0011-8146 iR7086 1) Open the wire saddle [1], and disconnect the connector [2]. 1) Disconnect the 3 connectors [1]. 2) Remove the 2 screws [3], and detach the cooling fan [4]. F-5-138 2) Remove the upper rear cover [1].
Page 223: Before Starting The Work
Chapter 5 F-5-144 F-5-147 15) Remove the 4 screws [1], and shift the ADF open/closed sensor assembly [2] and the ADF open/closed sensor lever assembly [3] to the front. 5.4.13.2 Before Starting the Work 0011-8119 iR7086 1) Remove the control panel support unit. 2) Remove the control panel support unit base [1].
Page 224 Chapter 5 F-5-150 6) Remove the reader front cover [1]. - 1 screw [2] F-5-154 F-5-155 F-5-151 10) Remove the ADF. 7) Disconnect the 3 connectors [1] at the rear. - 3 screws [1] F-5-152 F-5-156 8) Remove the upper rear cover [1]. 11) Remove the screw [1], and detach the ADF screw right cover [2].
Page 225: Removing The Scanner Drive Cable
Chapter 5 F-5-158 13) Remove the 2 screws [1], and detach the stream reading glass retainer [2]. 14) Remove the stream reading glass [3]. F-5-162 15) Remove the 2 screws [4], and detach the glass left retainer [5]. 21) Remove the 2 screws [1], and shift the scanner motor cooling fan [2] to the side.
Page 226: Fitting The Scanner Drive Cable
Chapter 5 F-5-165 2) Remove the 2 cable fixing screws [2] of the No. 1 mirror base [1]. 3) Remove the cable fixing screws [3]. 4) Free the 2 hooks [4] of the cable from the right side of the reader unit frame.
Page 227 Chapter 5 F-5-169 2) Arrange the mirror positioning tool so that it is ready for use in the ma- chine (by changing the pin position; FRONT). F-5-172 4) Secure the end of the cable that has temporarily been fixed in place on the hook of the reader unit frame.
Page 229 Chapter 6 Laser Exposure...
Page 231 Contents Contents 6.1 Construction ...................................6-1 6.1.1 Outline of the Laser Exposure System............................6-1 6.2 Basic Sequence ................................6-3 6.2.1 Basic Sequence of Operations (laser exposure system)....................... 6-3 6.3 Various Controls ................................6-3 6.3.1 Controlling the Laser Activation Timing............................. 6-3 6.3.1.1 Turning On and Off the Laser Unit.................................6-3 6.3.1.2 Flow of the BD Signal.....................................6-3 6.3.2 Controlling the Intensity of Laser Light ............................
Page 233: Construction
Chapter 6 6.1 Construction 6.1.1 Outline of the Laser Exposure System 0010-8009 iR7105 / iR7095 / iR7086 The laser exposure system consists of a laser unit (source of laser beams) and a polygon mirror. It scans the photosensitive drum (main scanning direction) to create a latent static image.
Page 234 Chapter 6 Drum LaserA LaserB LaserC 1.3mm LaserD LaserB LaserA LaserD LaserC F-6-1 T-6-5 Item Description Laser unit emits laser light. Polygon mirror scans laser light in main scanning direction. BD mirror reflects laser light, directing it to the BD PCB. BD PCB generates the BD signal.
Page 235: Basic Sequence
Chapter 6 6.2 Basic Sequence 6.2.1 Basic Sequence of Operations (laser exposure system) 0010-8010 iR7105 / iR7095 / iR7086 When the surface temperature of the fixing roller reaches 198 deg C, full-speed rotation. Image lead edge in page memory (for potential control) Control panel power switch ON Copy Start key ON...
Page 236: Controlling The Intensity Of Laser Light
Chapter 6 Generates the printer Executes read operation based When laser light sync signal based on on this sync signal. is detected, '0'. CLK-B. J3701 J1319 J1406 Sync J1317 BD PCB signal generation Memory control J1312 J1302 J1313 J1303 J1317 J1406 Laser driver VIDEO...
Page 237: Controlling The Laser Scanner Motor
Chapter 6 6.3.3 Controlling the Laser Scanner Motor 6.3.3.1 Outline 0010-8032 iR7105 / iR7095 / iR7086 The machine controls the laser scanner motor so that the motor rotates at a specific speed using its motor speed control mechanism and reference signal generation mechanism found inside the Video controller PCB.
Page 238 Chapter 6 F-6-7 [1] Laser light [2] Laser shutter...
Page 239: Parts Replacement Procedure
Chapter 6 6.4 Parts Replacement Procedure 6.4.1 Laser Scanner Unit 6.4.1.1 Before Starting the Work 0011-7559 iR7105 / iR7095 / iR7086 1) Remove the manual feed pull-off roller unit. 2) Remove the developing assembly locking plate. 3) Remove the developing assembly. 4) Remove the sub hopper unit.
Page 241 Chapter 7 Image Formation...
Page 243 Contents Contents 7.1 Construction ...................................7-1 7.1.1 Outline......................................7-1 7.1.2 Major Components..................................7-1 7.1.3 Pre-Transfer Exposure LED ................................ 7-2 7.2 Image Formation Process...............................7-2 7.2.1 Overview...................................... 7-2 7.3 Basic Sequence ................................7-3 7.3.1 Basic Sequence .................................... 7-3 7.4 Potential Control ................................7-3 7.4.1 Outline......................................7-3 7.4.2 Basics Sequence of Operations ..............................
Page 244 Contents 7.9.1.1 Outline .......................................... 7-29 7.9.1.2 Correcting the Output to Suit the Environment and the Toner Deposit ....................... 7-30 7.9.1.3 Correcting the Output upon Detection of Leakage ............................7-31 7.9.1.4 Others..........................................7-31 7.10 Parts Replacement Procedure............................ 7-32 7.10.1 Process Unit ..................................... 7-32 7.10.1.1 Before Starting the Work ....................................
Page 245 Contents 7.10.19.3 Removing the Wire Cleaner of the Transfer Separation Charging Assembly ..................7-45 7.10.19.4 Stringing the Charging Wire ..................................7-46 7.10.19.5 Stringing the Grid of the Primary Charging Assembly..........................7-47 7.10.19.6 Adjusting the Height of the Charging Wire ..............................7-47...
Page 247: Construction
Chapter 7 7.1 Construction 7.1.1 Outline 0010-8034 iR7105 / iR7095 / iR7086 The image formation system has the following principal functions: T-7-1 Item Description Pre-exposure LED array (64 LEDs) on/off control Primary charging control DC constant current control: switched over 3 settings in service mode Grid bias control DC constant voltage control: determined by potential control Developing bias control...
Page 248: Pre-Transfer Exposure Led
Chapter 7 F-7-1 7.1.3 Pre-Transfer Exposure LED 0010-8037 iR7105 / iR7095 / iR7086 The machine's processing speed is set to 500 mm/sec, thus enabling 105 prints/min (A4, 100%; iR7105). To make up for a drop in charging, the machine uses a photosensitive drum capable of a high charging efficiency and a pre-exposure lamp emitting light of a short wave length (660 mm).
Page 249: Basic Sequence
Chapter 7 Static Image Formation Block 2. Primary charging 3. Laser exposure 1. Pre-exposure 4. Development 8. Drum charging Manual feed tray 5. Transfer Registration Delivery 7. Fixing 6. Separation flow of paper Deck/cassette direction of drum rotation F-7-2 7.3 Basic Sequence 7.3.1 Basic Sequence 0010-8038 iR7105 / iR7095 / iR7086...
Page 250: Basics Sequence Of Operations
Chapter 7 Laser light Primary charging wire Control signal Potential control Grid wire DC bias Control signal DC bias Developing cylinder DC bias POTENTIAL_SIG POTENTIAL_ON 24 VU J502A When '1', potential sensor goes on Drum surface potential measurement value F-7-4 7.4.2 Basics Sequence of Operations 0010-8040 iR7105 / iR7095 / iR7086...
Page 251: Determining The Optimum Grid Bias
Chapter 7 After previous potential control, executes potential control every hour. Starting when the fixing assembly temperature reaches 193 deg C, executes potential control every 10 min and 60 min. 10 min later 60 min later Potential control 1 hr later for transparency Potential Potential...
Page 252: Grid Bias Corrective Control
Chapter 7 7.4.4 Grid Bias Corrective Control 0010-8042 iR7105 / iR7095 / iR7086 If the optimum grid bias cannot be determined at the end of drum surface potential measurement, the machine starts its compensatory control sequence to determine the bias. Continues to take measurements while varying the value of the grid bias so that it will be closer to the target VD.
Page 253: Laser Output Corrective Control
Chapter 7 7.4.6 Laser Output Corrective Control 0010-8044 iR7105 / iR7095 / iR7086 If the optimum laser output cannot be determined after measuring the drum surface potential, the machine starts its compensatory control sequence to determine the optimum laser output. Continues to take measurements while varying the laser output so that it will approach If the measurement is identical to the target VL, ends...
Page 254: Potential Control For Transparency Mode
Chapter 7 Potential sensor Photosensitive drum Developing The machine uses this VD cylinder to compute Vdc. Vdc = VD - Vback(130V) WMUP WMUPR STBY Potential sensor Optimum grid bias Optimum laser output determined determined Laser Grid bias Selected potential Potential control sequence started F-7-11 7.4.8 Potential Control for Transparency Mode 0010-8046...
Page 255: Target Potential Correction In Each Mode
Chapter 7 correction value correction value correction value -110V -130V -40V Uses the target VLohp for transparency mode to execute potential control sequence. Potential control for Potential control sequence started transparency mode started WMUP STBY WMUPR VLohp Potential sensor Laser power for transparency Laser mode determined Pwohp...
Page 256 Chapter 7 Laser power correction correction correction value value value value Lighter Increases the laser power (i.e., increasing the contrast) to enable reproduction of fine lines, each as wide as the diameter of a single toner particle. Density +20V +40V Darker The laser power reaches the upper limit, Corrects the laser power/developing...
Page 257: Charging Mechanism
Chapter 7 Laser power Vdc correction value correction value Lighter -20V Density +40V Darker Corrects the laser power/Vdc to suit the F value setting. Potential control sequence started WMUPR STBY WMUP Potential sensor Laser Grid bias Selected potential F-7-16 7.5 Charging Mechanism 7.5.1 Primary Charging Mechanism 7.5.1.1 Outline 0010-8049...
Page 258: Primary Charging Assembly Cleaning Mechanism
Chapter 7 The primary charging bias varies as follows in keeping with the potential of PR-CNT: 1600 A Relay PCB If the current is too high or too low, '0'. 800 A When '1', high-voltage output is ready. 11V 12V J721 PR-CNT 1 2 3 4...
Page 259: Others
Chapter 7 When '1', the wire cleaner moves toward the front. J502A When '1', the wire cleaner moves toward the rear. PRIMARY_W.C_FW PRIMARY_W.C_BK Wire Primary charging wire cleaning motor M8 Wire cleaner Primary charging assembly F-7-18 Reference: Timing of Cleaning Operation [1] when wire cleaning is executed in user mode.
Page 260: Pre-Transfer Charging Mechanism
Chapter 7 Relay PCB When '1', high-voltage output is ready. J721 J510A 1 2 3 4 J723 J732 DC 285V HVDC-REMOTE Dust-collecting roller When '1', the dust-collecting roller bias goes on. F-7-19 7.5.3 Pre-Transfer Charging Mechanism 7.5.3.1 Outline 0010-8054 iR7105 / iR7095 / iR7086 The following items are associated with the pre-transfer charging control system: [1] DC bias constant current control [2] AC bias constant voltage control...
Page 261: Controlling The Output To Suit The Environment (Fuzzy Control)
Chapter 7 The current value of the pre-transfer bias varies as follows according to the potential of PTDC-CNT: 300 A Relay PCB 11V 12V When '1', high-voltage DC POST_DC_CNT output is ready. Pre-transfer charging wire J721 1 2 3 4 J723 J510A HVDC_REMOTE...
Page 262: Pre-Transfer Charging Assembly Cleaning Mechanism
Chapter 7 0: enables fuzzy control (default) 1: low humidity environment mode (pre-transfer charging current is lower than standard) 2: normal humidity environment mode 3: high humidity environment mode (pre-transfer charging current is higher than standard) If set to '1' through '3', the control will be free of the readings of the environment sensor. 7.5.3.3 Pre-Transfer Charging Assembly Cleaning Mechanism 0010-8056 iR7105 / iR7095 / iR7086...
Page 263: Drum Cleaner Unit
Chapter 7 7.6 Drum Cleaner Unit 7.6.1 Outline 0010-8059 iR7105 / iR7095 / iR7086 The following shows the components of the machine's drum cleaner unit: Pre-exposure lamp Blade vibration unit Cleaning Blade Magnet roller Waste toner feeding screw Separation claw Main motor F-7-23 The presence of a cake of toner on the cleaning blade inside the cleaner unit is likely to prevent normal cleaning of the drum, and the machine uses 2 blade vibration...
Page 264: Developing Assembly
Chapter 7 J514B MAIN_MOTOR_FG MAIN_MOTOR_ON Main motor Waste toner lock sensor(MSW2) (front) WASTE_TONER_OVER_PS J514A Waste toner bottle The bottle grows heavier as more and more waste toner collect, causing the waste toner bottle full sensor to detect the flag. J512B Waste toner bottle full sensor(PS19) WASTE_TONER_PACKED_DTC F-7-25...
Page 265: Controlling The Developing Assembly
Chapter 7 The following shows the components associated with the machine's developing assembly: Toner bottle Toner bottle rotation motor Sub hopper toner sensor(TS4) Sub hopper Sub hopper Sub hopper motor transport clutch CL23 Buffer unit Developing assembly Buffer toner sensor(TS1) toner sensor(TS3) Developing cylinder Buffer toner lower...
Page 266: Controlling The Toner Cartridge Drive Mechanism
Chapter 7 J516B J302 Environment sensor PCB When '0', the clutch goes on J504B BUFFER_MOTOR(-) Buffer motor BUFFER_MOTOR(+) BUFFER_CL 24VU Toner feedscrew Magnet roller drive clutch J512A When '0', the clutch goes on Developing cylinder DEV1_SLEEVE_CL_Vcc DEV1_SLEEVE_CL_ON Magnet roller Developing cylinder clutch Toner stirring screw Main motor...
Page 267: Controlling The Developing Bias
Chapter 7 Toner bottle Toner bottle rotation motor Sub hopper Sub hopper toner sensor motor Toner bottle motor drive switch Sub hopper transport clutch The power to the motor is cut CL23 MSW8 while the door remains open. Toner bottle cover Toner open/closed sensor bottle sensor...
Page 268: Detecting The Toner Level And Controlling The Toner Supply Mechanism
Chapter 7 Relay PCB When '1', high-voltage output is ready. AC output: 1200 Vpp 1 2 3 4 J510A J723 J721 J732 HVDC_REMOTE DEV_AC_ON Developing cylinder DEV_DC_CNTR The developing DC bias varies as follows according to the potential of DEV_DC_CNTR: 500V Image area Non-image...
Page 269 Chapter 7 When the absence of toner is detected, '0'. J511B TS-SNS J504B BUFFER_WARNING BUFFER_NG DEVELOP_TS F-7-31 The following is an outline of the sequence of operations used by the machine to supply toner: As many as about 1000 prints may be made A new supply of toner The machine resumes...
Page 270 Chapter 7 If the toner supply sequence is not finished at the end of machine operation, the sequence will be resumed during the next operation. If a toner absent condition is identified If a toner present condition is detected for 0.7 for 0.3 sec or more, the toner supply sec or more, the toner supply sequence is ended.
Page 271: Transfer Mechanism
Chapter 7 If the toner supply sequence is not finished at the end of the machine operation, the sequence will be continued until its end. If a toner present condition is detected for 1.5 sec or more, the toner supply sequence If a toner absent condition is detected for 0.5 sec will be ended.
Page 272: Controlling The Output To Suit The Environment
Chapter 7 Relay PCB When '1', high-voltage output is ready. J721 1 2 3 4 J723 J510A HVDC_REMOTE When '1', the transfer J733 guide bias goes on. DC 600V/200V Transfer guide FEEDER_GUIDE_ON FEEDER_GUIDE_CNTR "1": +200V "0": +600V F-7-36 7.8.1.2 Controlling the Output to Suit the Environment 0010-8069 iR7105 / iR7095 / iR7086 The transfer guide bias is optimized to suit the environment (identified with reference to the data from the environment sensor).
Page 273: Controlling The Output To Suit The Environment (Fuzzy Control)
Chapter 7 The following items are associated with the machine's transfer charging control system: [1] DC bias constant current control [2] output control to suit the environment (fuzzy control) [3] output control at the trail edge of paper The following shows the components associated with the transfer charging control system: Relay PCB When '1', high-voltage output is ready.
Page 274: Correcting The Output At The Trailing Edge Of Paper
Chapter 7 7.8.2.3 Correcting the Output at the Trailing Edge of Paper 0010-8072 iR7105 / iR7095 / iR7086 When copy paper moves in contact with the transfer charging assembly, the resistance of the assembly drops abruptly as soon as the paper leaves, possibly permit- ting discharge current to flow momentarily, causing transfer faults or image smears along the trail edge of the image.
Page 275: Others
Chapter 7 Wire Wire cleaner Transfer charging assembly Separation Transfer/separation charging charging wire cleaning motor(M9) assembly J509B T/S_W.C_OUT1 T/S_W.C_OUT2 When '1', the wire cleaner moves toward the front. When '1', the wire cleaner moves toward the rear. F-7-42 Reference: Timing of Cleaning [1] the surface temperature of the fixing roller is 100 deg C or lower when the control panel power switch is turned on [2] when wire cleaning is executed in user mode [3] at the end of LSTR after making 2000 prints since previous wire cleaning...
Page 276: Correcting The Output To Suit The Environment And The Toner Deposit
Chapter 7 The current level of the DC bias varies as follows according to SEP_DC_CNTR: 520 A Relay PCB 11V 12V When'1', high-voltage SEP_DC_CNT DC output is ready. J721 1 2 3 4 J723 J510A Separation charging wire HVDC_REMOTE When '1', high-voltage A J734 C output is ready.
Page 277: Correcting The Output Upon Detection Of Leakage
Chapter 7 SERVICE MODE: - COPIER> OPTION> BODY> FUZZY (enabling/disabling fuzzy control) 0: enables fuzzy control (default) 1: low humidity mode (the separation current is lower that standard) 2: normal humidity mode 3: high humidity environment mode (the separation current is higher than standard) If set to '1' thorough '3', the control will be independent of the environment sensor.
Page 278: Parts Replacement Procedure
Chapter 7 7.10 Parts Replacement Procedure 7.10.1 Process Unit 7.10.1.1 Before Starting the Work 0011-7911 iR7105 / iR7095 / iR7086 1) Remove the manual feeder pull-off roller unit. 2) Remove the developing assembly. 3) Remove the primary charging assembly cover. 4) Remove the process unit cover.
Page 279: Pre-Exposure Lamp
Chapter 7 F-7-53 F-7-54 7.10.3 Primary Charging Assembly 7.10.3.1 Removing the Primary Charging Assembly F-7-51 0010-8821 iR7105 / iR7095 / iR7086 1) Open the front cover. 2) Remove the primary charging assembly over [1]. Waste toner can drop on the duplex unit when the process unit is removed. - 1 screw [2] After mounting the process unit.
Page 280: Photosensitive Drum
Chapter 7 1) Open the front cover. 3. Do not store the process unit or the photosensitive drum in a place subject 2) Remove the primary charging assembly cover [1]. to high/low temperature/humidity to a rapid change in these environmen- - 1 screw [2] tal conditions.
Page 281: Removing The Cleaning Blade
Chapter 7 F-7-66 4) Remove the E-ring [1], and detach the pressure plate [2] to detach the cleaning blade assembly [3]. F-7-63 7.10.6 Drum Cleaner Unit 7.10.6.1 Construction 0010-8829 iR7105 / iR7095 / iR7086 Cleaning blade F-7-67 The pressure plate looks like the one used for the GP600 Sires or iR8500 Se- ries machines;...
Page 282: Photosensitive Drum Heater
Chapter 7 ([3]) F-7-69 7.10.7 Photosensitive Drum Heater 7.10.7.1 Replacing the Photosensitive Drum Heater 0010-8835 iR7105 / iR7095 / iR7086 1) Remove the photosensitive drum from the main body. 2) Remove the two mounting screws [1], and detach the flange [2] at the front;...
Page 283: Developing Assembly
Chapter 7 F-7-74 F-7-78 2) Remove the hopper upper cover [1]. 7) Remove the screw [1]. - 3 blocking rubber pieces [2] - 3 screws [3] 3) Remove the hopper right cover [4]. - 3 blocking rubber pieces [5] - 3 screws [6] F-7-79 8) Disconnect the 3 connectors [1], and remove the 2 screws [2].
Page 284: Removing The Developing Assembly
Chapter 7 1) Open the manual feeder tray cover. 2) Remove the pull-off roller unit. 3) Removing the developing assembly stay. 7.10.9.2 Removing the Developing Assembly 0010-8836 iR7105 / iR7095 / iR7086 1) Disconnect the two connectors [1], and slide out the developing assembly [2] to the front.
Page 285: Developing Cylinder
Chapter 7 F-7-91 7) Remove the E-ring [1], gear [2], pressure roll [3], washer [4], grip ring [5], seal [6], butting roll [7], washer [4], and bearing [8] in the order indicated. F-7-88 7.10.10 Developing Cylinder 7.10.10.1 Removing the Developing Cylinder 0010-8847 iR7105 / iR7095 / iR7086 1) Remove the developing assembly.
Page 286: Developing Blade
Chapter 7 Points to Note When Mounting the Developing Cylinder The blade must be adjusted to an extremely high accuracy. Do not remove it Both front and rear sides of the developing assembly and the developing cyl- on its own in the field. (Detach it together with its mounting plate.) inder are equipped with a magnetic seal plate [1].
Page 287: Developing Cylinder Clutch
Chapter 7 F-7-100 2) Remove the 4 E-rings [1], 2 bearings [2], gear [3], and pin [4]; then, detach F-7-103 the clutch [5]. 7.10.13.2 Removing the Developing Cylinder Clutch 0010-8875 iR7105 / iR7095 / iR7086 1) Remove the developing cylinder clutch [1]. F-7-101 F-7-104 2) Remove the 6 E-rings [1], 2 bearings [2], 2 gears [3], and pin;...
Page 288: Pre-Transfer Exposure Led
Chapter 7 7.10.15 Pre-Transfer Exposure LED 7.10.15.1 Removing the Pre-Transfer Exposure LED 0010-8878 iR7105 / iR7095 / iR7086 1) Slide out the pre-transfer charging assembly. When placing the removed pretransfer charging assembly, be sure to take care not to subject the LED to impact. 2) Turn over the pre-transfer charging assembly, and remove the 3 screws [1] found on the bottom;...
Page 289: Potential Sensor
Chapter 7 F-7-116 F-7-113 7) Remove the 2 screws [1], and detach the potential sensor cover [2]; then, detach the potential sensor [3]. Points to Note When Mounting When mounting the separation claw holder, be sure that the separation claw holder spring is butted against the drum cleaner case.
Page 290: When Replacing The Potential Sensor/Potential Control Pcb
Chapter 7 F-7-119 7.10.17.3 When Replacing the Potential Sensor/Potential Control PCB 0011-8746 iR7105 / iR7095 / iR7086 F-7-123 When fitting the checker electrode to the potential sensor, make sure that the The machine remains powered after the main power switch is turned off as magnet of the checker electrode will not come into contact with the potential long as the power plug is connected to the power outlet.
Page 291: Charging Wire
Chapter 7 F-7-128 7.10.19.3 Removing the Wire Cleaner of the Transfer Separation Charging Assembly 0010-8940 F-7-125 iR7105 / iR7095 / iR7086 3) Remove the dust-collecting roller arm [1] and the twisted spring [2]; then, 1) Remove the transfer/separation charging assembly. detach the dusts-collecting roller [3].
Page 292: Stringing The Charging Wire
Chapter 7 Charging Reel terminal Stud Charging wire (front) (rear) F-7-134 MEMO: To form a loop, wind the charging wire once around a hex key, and twist the key 3 to 4 times. 4) Cut the end (excess) for the twisted charging wire. 5) Hook the loop on the stud.
Page 293: Stringing The Grid Of The Primary Charging Assembly
Chapter 7 Height of charging wire Primary Pre-transfer charging A=12.0±1mm assembly Pre-transfer charging A=12.0±1mm assembly Transfer charging A=12.0±0.5mm No height adjusting assembly mechanism Separation 13.6 ±0.3mm charging A=12.0±0.5mm assembly Separation F-7-138 17.0 0.2mm 15.5 0.2mm 11) Mount the wire cleaner. At this time, pay attention to the orientation of the wire cleaner.
Page 295 Chapter 8 Pickup/Feeding System...
Page 297 Contents Contents 8.1 Construction ...................................8-1 8.1.1 Specifications and Construction ..............................8-1 8.1.2 Arrangement of Rollers and Sensors ............................8-1 8.1.3 Control System..................................... 8-2 8.1.4 Controlling the Pickup Motor (M2) ............................. 8-3 8.1.5 Index Paper Attachment................................8-4 8.2 Basic Sequence ................................8-5 8.2.1 Right Deck ....................................
Page 298 Contents 8.11 Parts Replacement Procedure............................ 8-36 8.11.1 Cassette Pickup Assembly ............................... 8-36 8.11.1.1 Removing the Right Deck / Cassette Pickup Assembly ..........................8-36 8.11.1.2 Removing the Vertical Path 3/4 Sensor and the Cassette 3/4 Pickup Sensor..................... 8-36 8.11.2 Cassette Lifter Motor ................................8-36 8.11.2.1 Removing the Lifter Motor (M16/M17) of the Cassette (3/4)........................
Page 299 Contents 8.11.22.8 Removing the Horizontal Registration Motor............................8-47 8.11.22.9 Removing the Deck (left) Draw- Out Clutch/Lower Feeder Middle Clutch ....................8-48 8.11.22.10 Removing the Lower Feeding Right Clutch ............................8-48 8.11.22.11 Removing the Pre-Confluence Sensor ..............................8-48 8.11.22.12 Removing the Post-Confluence Sensor..............................8-48 8.11.22.13 Removing the Front Deck (lifter) Draw-Out Sensor..........................8-49 8.11.22.14 Removing the Horizontal Registration Sensor............................8-49 8.11.23 Separation Roller ...................................
Page 301: Construction
Chapter 8 8.1 Construction 8.1.1 Specifications and Construction 0010-8186 iR7105 / iR7095 / iR7086 Table shows the major functions of the pickup/feeding system. T-8-1 Item Description Paper feeding reference Center Paper stacking capacity Paper deck (right, left): 1,500 sheets (80 g/m2) Cassette (3, 4): 550 sheets (80 g/m2) Multifeeder:...
Page 302: Control System
Chapter 8 PS6: claw jam sensor PS37: cassette 3 pickup sensor* PS9: internal delivery sensor PS41: vertical path 3 sensor* PS10: external delivery sensor PS42: cassette 4 pickup sensor* PS11: fixing/feeding outlet sensor PS46: vertical path 4 sensor * PS12: duplex reversal sensor PS47: vertical path 1 sensor...
Page 303: Controlling The Pickup Motor (M2)
Chapter 8 Pickup motor J511-B10 C1 feeding detection signal Vertical path 1 paper detection signal J502-B5 J509-A2 Registration assembly detection signal J509-A4 Registration clutch drive signal J513-A13 Registration front roller clutch drive signal J519-B6 Lower feeding right roller clutch drive signal Lower feeding middle roller clutch drive signal J519-B8 J519-B13...
Page 304: Index Paper Attachment
Chapter 8 J1721 J621 Relay Drive circuit Pickup motor J513 J622 Clock pulse generation circuit DC controller FEED_MOTOR_ON Reference Control circuit FEED_MOTOR_FG signal generation circuit When the M2 drive signal goes '1', the pickup motor starts to rotate. Ehen the pickup motor starts to rotate, the pulse signal goes '1'.
Page 305: Basic Sequence
Chapter 8 8.2 Basic Sequence 8.2.1 Right Deck 0010-8191 iR7105 / iR7095 / iR7086 - A4, 2 Sheets, Continuous The copier's deck pickup assembly uses separation rollers to separate paper. Copy Start key ON or print command received 1st sheet picked up 2nd sheet picked up Pickup motor (M2) Right deck...
Page 306: Detecting Jams
Chapter 8 8.3 Detecting Jams 8.3.1 Jam Detection Outline 8.3.1.1 Outline 0010-8193 iR7105 / iR7095 / iR7086 Arrangement of Jam Sensors F-8-7 Type of Jams T-8-4 Sensor Delay jam Stationary jam Stationary jam from power-on Right deck pickup sensor PS20 Present Absent Absent...
Page 307: Delay Jams
Chapter 8 Sensor Delay jam Stationary jam Stationary jam from power-on Fixing feeding outlet sensor PS11 Absent Absent Present Duplexing reversal sensor PS12 Present Present Present Duplex outlet sensor PS61 Present Present Present Pre-confluence sensor PS14 Present Present Present Post-confluence sensor PS15 Present Present...
Page 308: Stationary Jams
Chapter 8 A specific time I after the leading edge of Copy Start key paper is detected by the sensor N-1, a ON or jam check is started. PRINT set INTR PRINT Sensor N-1 0.09 to 2.0 sec 0.09 to 2.0 sec Jam check Normal Error...
Page 309: Outline
Chapter 8 A jam check is started after feeding Copy Start key "regulation time" upon detection of the ON or leading edge of paper. PRINT set INTR PRINT regulation time regulation time Jam check Normal Error Sensor N If paper is detected here, a stationary jam is identified.
Page 310: Detecting The Presence/Absence Of Paper
Chapter 8 Paper Feeding roller Pickup roller Pickup sensor Limit sensor Lifter position lever Separation roller Pickup roller Lifter position sensor Paper detecting lever Paper sensor Deck open/ Lifter closed sensor F-8-11 - cassette Pickup roller Feeding roller Paper Pickup sensor Separation roller Pickup roller Lifter position sensor...
Page 311: Detecting The Level Of Paper
Chapter 8 Paper sensor Paper detecting lever Lifter F-8-14 8.4.3 Detecting the Level of Paper 0010-8202 iR7105 / iR7095 / iR7086 The machine indicates the level of paper inside the deck and the cassette in four readings (including No Paper) on the control panel. T-8-7 Level of paper Indication on control panel...
Page 312: Cassette 3/4
Chapter 8 T-8-8 Deck right Deck left Paper level [1] Sensor (PS51) [2] Sensor (PS52) Sensor (PS22) [1] Sensor (PS54) [2] Sensor (PS55) Sensor (PS32) 100% to about 50% About 50% to about 10 About 10% or less None In the case of cassette 3/4, the resistance of the variable resistor operating in conjunction with the movement of the lifter drive shaft is used to find out the level of paper.
Page 313: Markings On The Width Guide Rail
Chapter 8 Width guide (rear) Paper width detecting VR Width guide (front) Paper length sensor unit Cassette Length guide F-8-17 T-8-9 Cassette 3 Cassette 4 Length detection SV1 (2 photointerrupers) SV2 (2 photointerrupers) Width detection SVR3 8.4.5 Markings on the Width Guide Rail 0010-8204 iR7105 / iR7095 / iR7086 The width guide rail inside the cassette is equipped with paper size positioning holes, which are marked A through M as shown in Table.
Page 314 Chapter 8 Length PS102/ PS101/ PS102/ PS101/ PS102/ PS101/ PS102/ PS101/ sensor PS104 PS103 PS104 PS103 PS104 PS103 PS104 PS103 Width Signal SZ 2 SZ 1 SZ 2 SZ 1 SZ 2 SZ 1 SZ 2 SZ 1 sensor O N / (slice livel) O F F Unit:mm...
Page 315 Chapter 8 Paper Notation Size (verticalxhorizontal; mm) (297 -/+1)X(210 -/+1) (210 -/+1)X(148.5 -/+1) (148.5 -/+1)X(210 -/+1) (257 -/+1)X(364 -/+1) (182 -/+1)X(257 -/+1) (257 -/+1)X(182 -/+1) 11X17 11x17 (279 -/+1)X(432 -/+1) LTRR LTRR (216 -/+1)X(279 -/+1) (279 -/+1)X(216 -/+1) STMT STMT (216 -/+1)X(139.5 -/+1) STMR STMTR...
Page 316: Manual Feed Pickup Unit
Chapter 8 Paper Notation Size (verticalxhorizontal; mm) FOLIO FOLI (210 -/+1)X(330 -/+1) Argentine OFFICIO A-OFI (220 -/+1)X(340 -/+1) Mexico OFFICIO M-OFI (216 -/+1)X(341 -/+1) 8.5 Manual Feed Pickup Unit 8.5.1 Pickup Operation 0010-8206 iR7105 / iR7095 / iR7086 T-8-13 Pickup drive: pickup motor (M2) Pickup roller contro: manual feed tray pickup clutch (CL7)
Page 317: Deck
Chapter 8 Side guide (rear) Manual feed tray Variable registration(SVR1) Side guide (front) DC controller PCB F-8-20 SERVICE MODE: COPIER > ADJUST > CST-ADJ > MF-A4R Use it to change the paper width basic value for A4R on the manual feed tray. COPIER >...
Page 318: Lifter Limiter (Deck Right/Left)
Chapter 8 Right deck Left deck Cassette 3 Cassette 4 Lifter upper limiter Deck right limit sensor Deck left limit sensor (PS34) (PS24) Drive motor Deck right lifter motor (M13) Deck lifter motor (M14) Cassette 3 lifter motor (M16) Cassette 4 lifter motor (M17) - deck Paper Feeding roller...
Page 319: Detecting The Presence/Absence Of Paper
Chapter 8 DC controller PCB J514 Motor drive circuit J511 (PS24) Deck right limit sensor When the limit signal is received, Motor drive signal the motor drive signal is stopped. DC controller PCB J514 Motor drive circuit J518 (PS34) Deck left limit sensor When the lift signal is received, Motor drive signal...
Page 320: Detecting The Level Of Paper
Chapter 8 Paper sensor Paper detecting lever Lifter F-8-25 8.6.4 Detecting the Level of Paper 0010-8211 iR7105 / iR7095 / iR7086 The machine indicates the level of paper inside the deck and the cassette in four readings (including No Paper) on the control panel. T-8-15 Level of paper Indication on control panel...
Page 321: Cassette Deck Right/Left
Chapter 8 T-8-16 Deck right Deck left Paper level [1] Sensor (PS51) [2] Sensor (PS52) Sensor (PS22) [1] Sensor (PS54) [2] Sensor (PS55) Sensor (PS32) 100% to about 50% About 50% to about 10 About 10% or less None In the case of cassette 3/4, the resistance of the variable resistor operating in conjunction with the movement of the lifter drive shaft is used to find out the level of paper.
Page 322: Registration Unit
Chapter 8 8.7 Registration Unit 8.7.1 Outline 0010-8213 iR7105 / iR7095 / iR7086 T-8-17 Registration clutch Registration brake clutch Shift clutch activation timing service mode COPIER > ADJUST > FEED-ADJ > REGIST (-100 to 100) Registration roller Pickup motor Registration drive signal J509-A5 DC controller Registration brake drive signal...
Page 323: Duplex Feeding Unit
Chapter 8 8.8 Duplex Feeding Unit 8.8.1 Copying on the First Side 0010-8216 iR7105 / iR7095 / iR7086 DC controller PCB PS10 PS63 PS11 Reversing motor SL11 PS12 F-8-30 8.8.2 Copying on the Second Side 0010-8217 iR7105 / iR7095 / iR7086 8-23...
Page 324: Sequence Of Operations
Chapter 8 Reversing motor SL11 PS12 PS15 PS14 PS61 Double-sided feeding motor Double-sided (right) feeding motor (left) DC controller PCB F-8-31 8.8.3 Sequence of Operations 0010-8218 iR7105 / iR7095 / iR7086 4 sheets of A4-size document Double-sided printing Load the documents on ADF. Press the Start key or settle the printer setting.
Page 325: Controlling The Duplexing Feeder Motor (M12)
Chapter 8 T-8-18 Item Description Power supply Supplies 24 V from the no-stacking feeder driver PCB. Drive signal Signal (DUP_INV_ON) from the DC controller PCB. Operating/drive assembly See Figure. Control ON/OFF control Direction control Error detection No error code; however, if a fault in the drive of the motor, a jam will occur. DC controller PCB Stackless feeding driver PCB +24V...
Page 326: No-Stacking Operation
Chapter 8 DC controller PCB Stackless feeding driver PCB +24V J519 J3602 J3607 Interface DUP_FEED_PWR circuit Vcc_A Interface DUP_FEED_ON Motor circuit driver IC13 (IC3) Interface DUP_FEED_B circuit Vcc_B DUP_FEED_A Interface circuit Phase A excitation control signal Phase B excitation control signal F-8-34 8.8.6 No-Stacking Operation 0010-8221...
Page 327 Chapter 8 F-8-37 4. The 1st sheet is moved to the reversing assembly. F-8-38 5. The 1st sheet is moved to the lower feeding assembly. The 5th side is printed on the 3rd sheet. F-8-39 6. The 1st sheet is re-picked up from the lower feeding assembly. 8-27...
Page 328 Chapter 8 F-8-40 7. The 2nd side is printed on the 1st sheet. The 2nd sheet is kept in wait, and the 4th sheet is picked up. F-8-41 8. The 7th side is printed on the 4th sheet, and the 1st sheet is discharged. F-8-42 9.
Page 329 Chapter 8 F-8-43 10. The 2nd sheet is discharged. The 9th side is printed on the 5th sheet. F-8-44 11. The 6th side is printed on the 3rd sheet. F-8-45 12. The 3rd sheet is discharged. F-8-46 13. The 8th side is printed on the 4th sheet. 8-29...
Page 330: Detecting The Horizontal Registration Position
Chapter 8 F-8-47 14. The 4th sheet is discharged, and the 10th side is printed on the 5th sheet. F-8-48 15. The 5th sheet is discharged. F-8-49 T-8-20 Related Service Mode COPIER > ADJUST > FEED-ADJ > ADJ-REFE Use it to adjust the image write start position in main scanning direction for re-pickup. (-10 to 10 mm) 8.8.7 Detecting the Horizontal Registration Position 0010-8222...
Page 331 Chapter 8 Drive By the horizontal registration motor (M15) Position measurement By controlling the horizontal registration motor pulses (1 pulse = about 0.16 mm) Related service mode COPIER > ADJUST > FEED-ADJ > ADJ-REFE Related error code E051: The home position cannot be detected within a specific period of time. Horizontal registration motor (M15) Horizontal registration sensor (PS18)
Page 332: Controlling The Horizontal Registration Motor (M15)
Chapter 8 The main power switch is turned on. The start position is detected. The paper position is detected. Double-sided reversing motor (M11) Lower feeding middle clutch (CL16) Lower feeding rear clutch (CL17) Post-confluence sensor (PS15) The position where the paper has moved Horizontal registration about 10mm past the registration sensor motor (M15)
Page 333: Delivery
Chapter 8 DC controller PCB Stackless feeding driver PCB +24V J519 J3602 J3603 Interface SIDE_REGI_M_PWR circuit Vcc_A Interface SIDE_REGI_M_ON Motor circuit driver IC13 (IC2) Interface SIDE_REGI_M_B circuit Vcc_B SIDE_REGI_M_A Interface circuit Phase A excitation control signal Phase B excitation control signal F-8-52 8.9 Delivery 8.9.1 Reversal Delivery...
Page 334: Detecting The Double-Feed
Chapter 8 Parts (notation) Description Delivery speed switching clutch (CL21) Turns on in reversal delivery mode to speed up the rotation of the external delivery roller. Reversing flapper solenoid (SL11) Turns off in reversal delivery mode to lead paper to the reversing assembly. Reversal motor (M11) Moves paper to the reversing assembly.
Page 335 Chapter 8 F-8-55 [1] Registration roller [2] Double feeding sensor (transmission) [3] Double feeding sensor (reception) [4] Fixing roller Error code: E850-0000 (The double-feeding detection unit is faulty) The double feeding sensor (reception) cannot attain a specific ultrasonic signal level. Service Mode: COPIER >...
Page 336: Parts Replacement Procedure
Chapter 8 8.11 Parts Replacement Procedure 8.11.1 Cassette Pickup Assembly 8.11.1.1 Removing the Right Deck / Cassette Pickup Assembly 0011-0030 F-8-58 iR7105 / iR7095 / iR7086 8.11.2 Cassette Lifter Motor The removal procedure of a right door and a left door is the same. An illus- tration makes a right door an example and explains it.
Page 337: Left Deck Pickup Assembly
Chapter 8 [2] [1] F-8-63 8.11.5 Left Deck Pickup Sensor 8.11.5.1 Removing the Left Deck Pickup Sensor 0010-8963 iR7105 / iR7095 / iR7086 1) Remove the front deck (left) pickup assembly. F-8-60 2) Remove the screw [1], and detach the pickup sensor unit [2]. 8.11.4 Left Deck Pickup Assembly 8.11.4.1 Removing the Left Deck Pickup Assembly 0011-8491...
Page 338: Manual Tray Assembly
Chapter 8 F-8-66 F-8-69 3) Remove the screw [1], and detach the stack eliminator [2]. 4) Disconnect the connector [1], and free the cable from the plate of the host 4) Remove the 2 screws [3], and detach the pickup assembly sensor base [4]. machine (fixed in place using a cable clamp).
Page 339: Manual Feed Pull-Out Roller Unit
Chapter 8 F-8-73 8.11.8 Manual Feed Pull-Out Roller Unit 8.11.8.1 Removing the Manual Feeder Pull-Off Roller Unit 0011-8149 iR7105 / iR7095 / iR7086 F-8-76 1) Open the manual feeder tray cover. 5) Remove the pull-off roller unit [1] in the direction of the arrow. 2) Remove the connector cover [1].
Page 340: Manual Feed Roller
Chapter 8 machine's front. Direction of rotation front of Collar (silver) the machine front of the F-8-79 machine - The rear pickup roller is identified by its gold collar. When mounting the pickup roller [3] to the pickup assembly, be sure that F-8-83 the round marking [4] on the side of the roller and the round marking [5] on its collar (gold) are toward the machine's rear.
Page 341: Mounting The Multiple Curling Prevention Roller
Chapter 8 celerated if exposed to light). Its tone will change from pink to orange and to yellow; it is a general char- acteristic of urethane sponge, and no physical deterioration (in performance) exists because of changes in color, and the part is not identified by color. Urethane sponge pieces F-8-87 8.11.10.4 Mounting the multiple curling prevention roller...
Page 342: Manual Feed Pickup Solenoid
Chapter 8 F-8-97 11) Remove the 2 mounting screws [2] of the sensor unit [1]. F-8-93 6) Open the manual feed tray. 7) Remove the 11 mounting screws [1], and detach the manual feed tray pickup assembly [2]. F-8-98 12) Disconnect the connector [1], and detach the sensor unit [2]. 13) Remove the sensor [3] from the sensor unit [2].
Page 343: Removing The Pre-Registration Roller
Chapter 8 F-8-101 [10] 8.11.14 Registration Roller [13] 8.11.14.1 Removing the Pre-Registration Roller [12] 0010-9050 iR7105 / iR7095 / iR7086 [11] 1) Open the middle right cover, and remove the screw [1]; detach the con- nector cover [2], and remove the two screws [3]; then, detach the rear fix- ing plate [4].
Page 344: Registration Brake Clutch
Chapter 8 F-8-107 When mounting the registration clutch, be sure to hook the clutch stop [A] F-8-110 on the protrusion [B] of the clutch cover. 8.11.16 Registration Brake Clutch Be sure to work as a group of two. 8.11.16.1 Removing the Registration Brake Clutch 8.11.18 Feeding Roller 0010-9183 iR7105 / iR7095 / iR7086...
Page 345: Removing The Vertical Path Roller 2
Chapter 8 3) Disconnect the connector [1] and the screw [2]; then, detach the guide plate [3]. [4] [5] F-8-113 3) Remove the E-ring [1] of the front and the rear of the roller shaft, and F-8-117 move the bearings [2] toward the inside; then, detach the guide plate [3]. 4) Remove the E-ring [1] at the front of the roller shaft, and move the bearing [2] toward the inside;...
Page 346: Duplexing Unit
Chapter 8 7) Remove the feeding belt unit [15], and detach the feeding belt [16] and the postcard belt [17]. [16] [17] [16] F-8-120 [15] 4) Remove the two screws [4], and detach the fixing feeding unit releasing lever support plate [5]. F-8-124 8.11.22 Duplexing Unit 8.11.22.1 Removing the Duplexing Unit...
Page 347: Removing The Front Cover Of The Duplexing Unit
Chapter 8 8.11.22.3 Removing the Front Cover of the Duplexing 8.11.22.6 Removing the Reversing Flapper Solenoid Unit 0010-9355 iR7105 / iR7095 / iR7086 0010-9341 iR7105 / iR7095 / iR7086 1) Remove the duplexing unit from the main body. 2) Remove the two screws [1], and disconnect the connector [2]; then, de- 1) Remove the 4 screws [1] and the knob [2];...
Page 348: Removing The Deck (Left) Draw- Out Clutch/Lower Feeder Middle Clutch
Chapter 8 When fixing the lock ring in place, be sure that it is perpendicular in relation to the D-cut face and one of the 2 set screws. 8.11.22.10 Removing the Lower Feeding Right Clutch 0010-9373 iR7105 / iR7095 / iR7086 1) Remove the duplexing unit from the main body.
Page 349: Removing The Front Deck (Lifter) Draw-Out Sensor
Chapter 8 F-8-142 4) Remove the screw [3], and detach the duplexing unit right fixing assembly [4]; then, remove the two screws [5] at the rear, and detach the right grip plate [6]. F-8-139 2) Disconnect the connector [3]; then, remove the screw [4], and detach the postconfluence sensor [5].
Page 350: Orientation Of The Separation Roller
Chapter 8 F-8-146 3) Detach the separation roller [6] from the separation roller shaft mount. F-8-150 5) Remove the fixing/feeding unit cover [1]. - 2 screws [2] F-8-147 Initially, the urethane sponge of the part is pink, and changes over time (ac- celerated if exposed to light).
Page 351: Removing The Double-Feed Sensor (Transmitting)
Chapter 8 F-8-156 3) Remove the double-feed sensor assembly [1]. - 1 screws [2] F-8-153 9) Remove the bushing [1] in the direction of the arrow, and remove the reg- istration transfer unit [2]. - E-ring [3] - bushing [4] F-8-157 4) Remove the double-feed sensor (transmitting) [1].
Page 352 Chapter 8 F-8-159 2) Remove the pre-transfer charging assembly fan duct [1]. - 3 screws [2] F-8-160 3) Remove the double-feed sensor (receiving) [1]. - 2 screws [2] - 1 connector [3] F-8-161 8-52...
Page 353 Chapter 9 Fixing System...
Page 355 Contents Contents 9.1 Construction ...................................9-1 9.1.1 Outline......................................9-1 9.1.2 Major Components..................................9-1 9.1.3 Overview of the Fixing Drive System ............................9-2 9.1.4 Controlling the Fixing Roller Drive............................. 9-3 9.1.5 Controlling the Cleaning Web Drive ............................9-3 9.1.6 Controlling the Thermistor Reciprocating Mechanism ....................... 9-4 9.1.7 Controlling the Upper Separation Claw Reciprocating Mechanism....................
Page 356 Contents 9.5.13.1 Removing the Internal Delivery Sensor..............................9-18 9.5.14 Reversal Sensor..................................9-19 9.5.14.1 Removing the Reversal Sensor ................................... 9-19 9.5.15 Fixing Inlet Sensor................................... 9-19 9.5.15.1 Before Starting the Work .................................... 9-19 9.5.15.2 Removing the Fixing Inlet Sensor/Fixing Inlet HP Sensor ........................9-19 9.5.16 Fixing/Feeding Outlet Sensor ..............................
Page 357: Construction
Chapter 9 9.1 Construction 9.1.1 Outline 0010-8226 iR7105 / iR7095 / iR7086 The following shows the major functions of the machine's fixing system: T-9-1 Component Notation Description Fixing upper roller heat roller, 60mm dia. Fixing lower roller Pressure roller, 50mm dia. Fixing motor DC motor, 33 W Fixing inlet sensor lifter motor...
Page 358: Overview Of The Fixing Drive System
Chapter 9 (TH1) (TH2) (TP1) F-9-1 Fixing upper roller Sub thermistor (TH2) Main thermistor (TH1) Thermal switch (TP1) F-9-2 9.1.3 Overview of the Fixing Drive System 0010-8228 iR7105 / iR7095 / iR7086 The following items are associated with the machine's fixing drive system: [1] fixing roller drive control [2] cleaning web drive control [3] thermistor reciprocating mechanism drive control...
Page 359: Controlling The Fixing Roller Drive
Chapter 9 Upon detection, an error Upon detection, a message is indicated condition is identified in the control panel (web running out) J508B Detection signal Detection signal Web drive solenoid No web alert sensor Drive signal No web sensor Detection signal Detection signal Drive signal Thermistor...
Page 360: Controlling The Thermistor Reciprocating Mechanism
Chapter 9 Checking the Remaining Length [1] When the web detecting flag comes into contact with the cut-off (300 mm from the end of the web), the web length warning sensor (PS8) detects the flag, causing the machine to indicate a message in the control panel (to the effect that the web is running out).
Page 361: Controlling The Fixing Inlet Sensor Drive
Chapter 9 Reciprocating width: 3 mm (rear) Upper separation claw unit (front) One-way clutches Eccentric cams Main motor F-9-7 9.1.8 Controlling the Fixing Inlet Sensor Drive 0011-0501 iR7105 / iR7095 / iR7086 The machine is equipped with a fixing inlet sensor to prevent paper from remaining inside the fixing assembly. The output of the sensor is used to move a lift mech- anism, thereby making sure paper movement will not be disrupted.
Page 362: Basic Sequence
Chapter 9 ERROR CODE: E840 (fixing inlet sensor movement error) Indicates that a fault occurred while the wrap sensor is being moved up/down, thus causing HP detection to fail. 9.2 Basic Sequence 9.2.1 Basic Sequence of Operations 0010-8233 iR7105 / iR7095 / iR7086 Main power Control panel Start key...
Page 363: Transparency Mode
Chapter 9 Start key ON () represents iR7095; <> represents iR7086. STBY PRINT STOP PRINT Main heater (H1) Sub heater (H2) Copying speed 105cpm 86cpm 74cpm Suspend 105cpm (95cpm) (77.8cpm) (67cpm) (95cpm) 200V model: controlled to 188 deg C <86cpm> <70cpm>...
Page 364: Heavy Paper Mode
Chapter 9 Transparency Start key ON mode selected for Jpn model, -10 deg C for all. STBY INTR PRINT LSTR STBY Wait indication Green Green Fixing motor (M3) Controlled to 195 deg C Main heater (H1) Controlled to Controlled to 198 deg C 198 deg C Sub heater (H2)
Page 365: Protective Functions
Chapter 9 WMUPR omitted. for Jpn model, -10 deg C for all. Power save mode Power Save key Power Save key set in user mode STBY SLEEP WMUP STBY Main heater (H1) Sub heater (H2) Controlled to Controlled to 198 deg C 198 deg C Temperature suited to rate of saving...
Page 366 Chapter 9 Voltage suited to Voltage suited to J508B reading of main thermistor reading of sub thermistor M-TEMP S-TEMP Fixing upper roller Sub thermistor Main heater Main thermistor J505A Sub heater Thermal switch At 228 deg C, M-H-DTC cuts off AC line M-H-ON Relay S-H-ON...
Page 367: Parts Replacement Procedure
Chapter 9 9.5 Parts Replacement Procedure 9.5.1 Fixing Unit 9.5.1.1 Removing the Fixing Assembly 0010-9381 iR7105 / iR7095 / iR7086 1) Slide the fixing/feeding unit halfway out the main body. 2) While pushing on the stopper [2] on both ends of the fixing/feeding unit rail [1], slide the fixing/feeding unit farther out.
Page 368: Upper Fixing Roller
Chapter 9 F-9-21 When opened, the fixing upper unit becomes unstable. Be sure to use a screwdriver as shown to support it. 7) Remove the stopper [1] from the front and the rear. F-9-18 9.5.2 Upper Fixing Roller 9.5.2.1 Removing the Fixing Upper Roller 0010-9389 F-9-22 iR7105 / iR7095 / iR7086...
Page 369: Mounting The Fixing Upper Roller
Chapter 9 F-9-25 9.5.2.2 Mounting the Fixing Upper Roller 0010-9390 iR7105 / iR7095 / iR7086 Mount the upper roller by reversing the steps used to remove it. F-9-28 5) Remove the lower roller [3] from the fixing assembly, and remove the E- rings [4] and the bearings [5] from both front and rear.
Page 370: External Delivery Roller
Chapter 9 2) Make the following selections in service mode to generate output: COPIER > FUNCTION > FIXING > NIP-CHK. The A3 paper will be picked up, and a copy like the one shown in figure will be delivered. 9.5.4 External Delivery Roller 9.5.4.1 Removing the External Delivery Roller 0010-9397 iR7105 / iR7095 / iR7086...
Page 371: Mounting The Main Thermistor
Chapter 9 F-9-37 F-9-40 5) Remove the screw [1], and detach the sub thermistor [2]. When shifting the thermistor assembly to the rear, take care not to damage the fixing roller with the thermistor. 5) Remove the 2 thermistor retaining springs [1], and detach the main ther- mistor [2].
Page 372: Mounting The Thermal Switch Unit
Chapter 9 F-9-47 4) Remove the 2 fastons [1] at the front, and remove the screw [2] to detach the heater positioning plate (front) [3]. F-9-44 9.5.8.2 Mounting the Thermal Switch Unit 0010-9451 iR7105 / iR7095 / iR7086 F-9-48 5) Remove the main/sub heater. 9.5.9.2 Mounting the Main/Sub Heater 0010-9532 iR7105 / iR7095 / iR7086...
Page 373: Fixing Cleaning Belt
Chapter 9 5.8mm 5.8mm (reference only) (reference only) Fixing screw Fixing screw F-9-50 Do not loosen the fixing screw on the inlet guide, as you will have to adjust the position of the inlet guide if you remove the inlet guide base. If you must loosen it, be sure to adjust the position of the inlet guide afterward by refer- ring to the index on the fixing assembly.
Page 374: Claw Jam Sensor
Chapter 9 F-9-58 9.5.12 External Delivery Sensor 9.5.12.1 Remove the External Delivery Sensor 0010-9543 iR7105 / iR7095 / iR7086 F-9-55 1) Remove the external delivery roller. 2) Remove the 2 screws [1], and disconnect the connector [2]; then, de- tach the external sensor assembly [3]. Check the fixing cleaning belt for skew, wrapping, and wrinkling.
Page 375: Reversal Sensor
Chapter 9 F-9-62 9.5.14 Reversal Sensor F-9-65 9.5.14.1 Removing the Reversal Sensor 6) Open the fixing upper unit [1]. 0010-9548 iR7105 / iR7095 / iR7086 1) Remove the fixing assembly from the machine. 2) Open the upper delivery assembly; then, remove the screw [1], and de- tach the reversal sensor [2].
Page 376: Fixing/Feeding Outlet Sensor
Chapter 9 1) Remove the fixing inlet sensor [1] and the fixing inlet HP sensor [2]. - 1 connector [3] (1 pc. each) F-9-69 9.5.16 Fixing/Feeding Outlet Sensor F-9-72 4) Disconnect the 2 connectors [1], and remove the 2 screws [2]; then, detach 9.5.16.1 Remove the Fixing/Feeder Unit Outlet Sensor the delivery speed switching clutch [3].
Page 377 Chapter 9 F-9-75 4) Remove the three screws [2], and detach the lower separation claw sup- port plate [3]; then, detach the separation claw. F-9-76 9-21...
Page 379 Chapter 10 External and Controls...
Page 381 Contents Contents 10.1 Control Panel................................10-1 10.1.1 Overview....................................10-1 10.2 Counters ..................................10-1 10.2.1 Soft Counter ..................................... 10-1 10.3 Fans ....................................10-2 10.3.1 Fans ......................................10-2 10.3.2 Fans ......................................10-4 10.3.3 Sequence of Fan Operation ..............................10-5 10.4 Power Supply System ..............................10-6 10.4.1 Power Supply ................................... 10-6 10.4.1.1 Overview of the Power Supply System ..............................10-6 10.4.2 Protection Function ..................................
Page 382 Contents 10.5.8.1 Removing the Lifter Drive Assembly (right deck) ........................... 10-15 10.5.8.2 Removing the Lifter Drive Assembly (left deck) ............................. 10-16 10.5.9 Main Drive Assembly ................................10-16 10.5.9.1 Removing the Main Drive Assembly ............................... 10-16 10.5.10 Drum Drive Assembly ................................. 10-16 10.5.10.1 Removing the Drum Drive Assembly ..............................
Page 383 Contents 10.5.31.2 Removing the Transceiver PCB................................10-27 10.5.32 Double Feeding Detection PCB ( Transmission )........................ 10-27 10.5.32.1 Before Starting the Work ..................................10-27 10.5.32.2 Removing the Double-Feed Detection Unit (transmitting)........................10-27 10.5.33 Double Feeding Detection PCB ( Reception ) ........................10-28 10.5.33.1 Before Starting the Work ..................................10-28 10.5.33.2 Removing the Double-Feed Detection Unit (reception) .........................10-28 10.5.34 Fixing Heat Discharge Fan ..............................
Page 385: Control Panel
Chapter 10 10.1 Control Panel 10.1.1 Overview 0011-2662 iR7105 / iR7095 / iR7086 The machine's control panel consists of the following PCBs and a liquid crystal panel (LCD): Control panel Control panel LCD panel Control panel inverter PCB key PCB Control panel CPU PCB Main controller PCB F-10-1...
Page 386: Fans
Chapter 10 Copying/printing operation Large-size Small-size*1 Box print remote copy print fax reception print*2 report print duplexing print scan *1: At time of shipment, B4 or smaller. To count B4 as a large-size sheet, use service mode. *2: The machine does not have a fax function, and will not count fax reception prints. The following table describes the counters according to model: - 100V/200V T-10-3...
Page 387 Chapter 10 [13] [16] [17] [15] [10] [11] [12] [14] F-10-2 T-10-6 Ref. Notation Name Discipline Error code Alarm code polygon mirror cooling fan cools the laser scanner motor; thermally insulates the unit E111-1111 from the fixing assembly; prevents soiling of the wire of the primary charging assembly fixing heat discharge fan discharges heat from around the fixing assembly...
Page 388: Fans
Chapter 10 Ref. Notation Name Discipline Error code Alarm code [12] FM17 delivery anti-adhesion fan cools paper being delivered 33-0007 [13] FM18 scanner heat discharge fan 2 discharges heat from around the laser scanner unit E121-0003 [14] FM19 duplexing transport fan cools the duplexing transport motor 33-0009 [15]...
Page 389: Sequence Of Fan Operation
Chapter 10 Ref. Notatio Name Description Error code Alarm code de-curling fan cools paper 33-0001 drum fan draws out ozone and stray toner from around the drum; cools E820-0000 the area FM10 pre-transfer charging assembly discharges ozone from around the pre-transfer charging E823-0000 assembly FM11...
Page 390: Power Supply System
Chapter 10 Main power switch ON Initial Standby after Pre- Door Warm-up multiple Standby Copying/printing In sleep copying/printing heating indication open rotation Polygon cooling fan (FM1) Fixing heat discharge fan (FM2) Laser cooling fan (FM3) De-curling fan (FM6) Drum suction fan (FM8) Pre-transfer charging assembly...
Page 391: Backup Battery
Chapter 10 DC power supply PCB Relay PCB Output 1 Overcurrent detection circuit A Converter Overcurrent circuit 1 protection circuit 1 5V/12V Output 2 Overcurrent Overcurrent Converter detection circuit 2 protection circuit B circuit 2 24V/38V Overcurrent detection J1701 signal 2 Sequence control Overcurrent detection signal 1...
Page 392: Energy-Saving Function
Chapter 10 10.4.4 Energy-Saving Function 10.4.4.1 Overview 0011-3331 iR7105 / iR7095 / iR7086 1. Standby Mode The machine is in operation or is ready to start operation, with all its loads supplied with power. 2. Power Save Mode The machine deceases the control temperature while the fixing assembly is in a standby state according to the selected power save rating (variable through 'change power save mode' in user mode;...
Page 393: Snmp Setup
Chapter 10 10.4.4.2 SNMP setup 0012-7167 iR7105 / iR7095 / iR7086 / iR7095P When the machine is used as a Windows printer, enabling 'Use SNMP' causes the operating system to collect machine status information at specific intervals, pre- venting the machine from starting a sleep state. To avoid the situation, disable the setting (Windows' printer properties).
Page 394 Chapter 10 F-10-7 10-10...
Page 395: Parts Replacement Procedure
Chapter 10 10.5 Parts Replacement Procedure 10.5.1 External Covers 10.5.1.1 Front Cover 10.5.1.1.1 Removing the Front Cover 0017-9835 iR7105 / iR7095 / iR7086 / iR7095P 1) Open the toner cartridge cover [1]. 2) Open the front cover, and remove the mounting screw [3] for the cover type [2].
Page 396: Upper Vertical Path Cover
Chapter 10 F-10-16 10.5.1.7 Upper Rear Cover F-10-13 10.5.1.7.1 Removing the Upper Rear Cover 10.5.1.5 Upper Vertical Path Cover 0017-9842 iR7105 / iR7095 / iR7086 / iR7095P 10.5.1.5.1 Removing the Upper Vertical Path Cover 1) Remove the ADF. 0017-9840 2) Remove the 3 screws [1], and detach the right pocket plate [2]. iR7105 / iR7095 / iR7086 / iR7095P 3) Remove the 3 screws [3], and detach the left pocket plate [4].
Page 397: Reader Controller Cover
Chapter 10 F-10-22 1) Remove the rear cover. F-10-19 2) Open the main controller box assembly. 3) Remove the high-voltage PCB unit. 10.5.1.10 Reader Controller Cover 4) While detaching the belt [1], remove the three screws [2], and detach the left pickup drive assembly [3]. 10.5.1.10.1 Removing the Reader Controller Cover 0017-9845 iR7105 / iR7095 / iR7086 / iR7095P...
Page 398: Developing Drive Assembly
Chapter 10 9) Disconnect the two connectors [4], and remove the four screws [5]; then, detach the developing drive assembly [6]. F-10-28 F-10-25 10.5.5 Vertical Path Drive Assembly 10.5.4 Developing Drive Assembly 10.5.5.1 Removing the Vertical Path Drive Assembly 10.5.4.1 Removing the Developing Drive Assembly 0010-9587 iR7105 / iR7095 / iR7086 0010-9577...
Page 399: Waste Toner Drive Assembly
Chapter 10 F-10-34 1) Remove the rear cover. F-10-31 2) Remove the high-voltage PCB unit. 3) Loosen the mounting screw on the rear fixing plate of the registration 10.5.6 Waste Toner Drive Assembly roller assembly. 4) Remove the four screws [1], and disconnect the four connectors [2]; 10.5.6.1 Removing the Waste Toner Drive Assembly then, detach the multifeeder pickup drive assembly [3].
Page 400: Removing The Lifter Drive Assembly (Left Deck)
Chapter 10 F-10-40 1) Remove the rear cover. 2) Remove the high-voltage PCB unit. 3) Remove the flywheel. 4) Remove the drum gear. 5) Remove the waste toner pipe. 6) Remove the drum drive assembly. 7) Remove the waste toner drive assembly. F-10-37 8) Disconnect the two connectors [1], and remove the nine screws [2];...
Page 401: Cassette Pickup Drive Assembly
Chapter 10 F-10-43 When removing the screw from the drum shaft gear, be sure to pay attention to the direction of gear rotation, i.e., turn it counterclockwise. 4) Remove the water toner case; then, remove the 5 screws [1], and discon- nect the 4 connectors [2] to detach the waste toner case base [3].
Page 402: Power Supply Unit
Chapter 10 3) Remove the 5 screws [1], and detach the cassette pickup drive assem- bly [2]. F-10-51 4) Remove the delivery anti-adhesion fan mounting plate [1]. - 1 connector [2] - 6 screws [3] F-10-48 10.5.12 Power Supply Unit 10.5.12.1 Removing the Power Supply Unit 0010-9619 iR7105 / iR7095 / iR7086...
Page 403: Removing The Control Panel Interface Pcb
Chapter 10 1) Remove the control panel rear cover [1]. - 2 blocking rubber pieces [2] - 2 screws [3] F-10-59 3) Remove the control panel interface cover [1]. - 2 screws [2] - 8 screws [3] F-10-55 2) Remove the locking hinge left cover [1]. - 1 screw [2] F-10-56 F-10-60...
Page 404: Removing The Control Panel Lcd
Chapter 10 3) Disconnect the 3 connectors [1], and detach the cover switch assembly [2]. F-10-63 4) Remove the shielding plate assembly [1]. - 5 connectors [2] - 2 screws [3] F-10-67 - 8 screws [4] 10.5.16 Manual Feed Tray Switch Assembly 10.5.16.1 Removing the Manual Feed Tray Switch Assembly 0010-9615...
Page 405: Drum Heater Switch Assembly
Chapter 10 10.5.17 Drum Heater Switch Assembly protect the hard disk. 10.5.17.1 Removing the Drum Heater Switch Assembly 0010-9614 iR7105 / iR7095 / iR7086 Points to note when turning the power on (When Delivery accessory is mounted) 1) Remove the rear cover. When any delivery accessory (Finisher, Stacker, and/or Perfect binder) is 2) Remove the left lower cover.
Page 406: Removing The Control Panel Inverter Pcb
Chapter 10 F-10-74 3) Remove the control panel rear cover [1]. - 6 screws [2] F-10-78 4) Remove the shielding plate assembly [1]. - 5 connectors [2] - 2 screws [3] - 8 screws [4] F-10-75 10.5.19.2 Removing the Control Panel Inverter PCB 0010-9609 iR7105 / iR7095 / iR7086 1) Remove the control panel inverter PCB [1].
Page 407: Removing The Control Panel Led Pcb
Chapter 10 F-10-82 F-10-86 4) Remove the shielding plate assembly [1]. 10.5.22.2 Removing the Control Panel CPU PCB - 5 connectors [2] - 2 screws [3] 0011-8156 iR7105 / iR7095 / iR7086 - 8 screws [4] 1) Remove the control panel CPU PCB [1]. - 5 connectors [2] - 6 screws [3] F-10-83...
Page 408: All Night Power Supply Pcb
Chapter 10 - 1 screw [3] (w/ washer) F-10-89 F-10-92 10.5.24 All Night Power Supply PCB 10.5.26 High-Voltage Transformer (AC) 10.5.24.1 Before Starting the Work 10.5.26.1 Removing the High-Voltage Transformer 0011-7620 iR7105 / iR7095 / iR7086 Assembly (AC) 0010-9603 1) Remove the lower left cover. iR7105 / iR7095 / iR7086 2) Remove the upper left cover.
Page 409: Hv-Dc Pcb
Chapter 10 F-10-95 10.5.28 HV-DC PCB H+04+05+05+01+24 10.5.28.1 Removing the HV-DC PCB 0010-9600 iR7105 / iR7095 / iR7086 [1] [2] [3] [4] [5] 1) Remove the rear cover. 2) Remove the high-voltage contact [1]. F-10-98 - 3 connectors [2] - 2 screws [3] [1] COPIER >...
Page 410: Motor Driver Pcb
Chapter 10 10.5.30 Motor Driver PCB 10.5.31 Transceiver PCB 10.5.30.1 Before Starting the Work 10.5.31.1 Before Starting the Work 0011-4918 0011-4913 iR7105 / iR7095 / iR7086 iR7105 / iR7095 / iR7086 1) Remove the main controller box cover [1]. 1) Remove the main controller box cover [1]. - 10 screws [2] - 10 screws [2] F-10-101...
Page 411: Removing The Transceiver Pcb
Chapter 10 F-10-110 10.5.32 Double Feeding Detection PCB ( Transmission ) 10.5.32.1 Before Starting the Work 0011-8279 iR7105 / iR7095 / iR7086 1) Slide out the fixing/feeding unit. 2) Remove the transfer/separation charging assembly cover. 3) Remove the 2 knobs [1]. - 2 screws [2] F-10-107 10.5.31.2 Removing the Transceiver PCB...
Page 412: Double Feeding Detection Pcb ( Reception )
Chapter 10 10.5.35 Laser Cooling Fan 10.5.35.1 Removing the Laser Motor Cooling Fan (FM1) 0010-9590 iR7105 / iR7095 / iR7086 1) Remove the inside upper cover. 2) Disconnect the connector [1], and remove the harness lock [2] from the plate. 3) Remove the 4 screws [3], and detach the laser motor cooling fan [4].
Page 413: Drum Fan
Chapter 10 F-10-121 3) Disconnect the connector [1], and remove the 3 screws [2]; then, detach the drum fan [3]. F-10-118 3) Remove the 2 screws [1], and disconnect the 2 connectors [2]; then, detach the delivery speed switchover clutch [3]. F-10-122 10.5.38 Pre-Transfer Charging Assembly Fan F-10-119...
Page 414: Power Supply Cooling Fan 2
Chapter 10 10.5.40 Power Supply Cooling Fan 2 10.5.40.1 Removing the Power Supply Cooling Fan 2 (FM12) 0010-9581 iR7105 / iR7095 / iR7086 1) Remove the fan mounting base. 2) Remove the 2 screws [1], and disconnect the connector [2]; then, de- tach the power supply cooling fan 2 [3].
Page 415: Developing Fan
Chapter 10 10.5.42 Developing Fan 10.5.42.1 Removing the Developing Fan (FM15) 0010-9579 iR7105 / iR7095 / iR7086 1) Remove the primary charging assembly. 2) Disconnect the connector [1], and remove the 2 screws [2]; then, de- tach the fan unit [3]. F-10-133 10.5.44 Duplex Feed Fan 10.5.44.1 Removing the Duplex Feed Fan (FM19)
Page 416: Reader Heat Discharge Fan 2
Chapter 10 F-10-136 F-10-139 2) Remove the fixing inlet sensor lifter motor assembly [1]. 10.5.46 Reader Heat Discharge Fan 2 - 1 connector [2] - 1 screw [3] 10.5.46.1 Removing the Reader Heat Discharge Fan 2 0011-7434 iR7105 / iR7095 / iR7086 1) Remove the upper rear cover.
Page 417 Chapter 11 MEAP...
Page 419 Contents Contents 11.1 MEAP..................................11-1 11.1.1 Overview....................................11-1 11.1.2 MEAP Counter..................................11-1 11.1.3 Construction of the MEAP Platform............................11-1 11.1.4 Checking the Operating Environment............................. 11-2 11.1.5 Setting Up the Network ................................11-5 11.1.6 Setting the method to login to SMS ............................11-6 11.1.7 Login to SMS ..................................
Page 421: Meap
Chapter 11 11.1 MEAP 11.1.1 Overview 0011-9562 iR7105 / iR7095 / iR7086 The term MEAP stands for Multifunctional Embedded Application Platform, and is used to generically refer to a platform for software built into MFPs and periph- eral equipment. The architecture is based on Java (J2ME, i.e., Java 2 Platform Micro Edition), and is designed to enable the execution of Java applications. A MEAP application behaves independently from its host printer's system software, and may be installed or uninstalled using SMS (Service Management Service), which is an interface that runs as part of the browser on a PC.
Page 422: Checking The Operating Environment
Chapter 11 It is important that the version of the system software be fully compatible with the version of the MEAP content, calling for special care. (In the case of a mismatch, the device will not be able to run the MEAP application.) For version information, refer to the Service Information bulletin that is released in conjunction with the system software.
Page 423 Chapter 11 T-11-3 Operating System Supported browser Microsoft Windows 98 SE Microsoft Internet Explorer 5.01 SP2 or later Microsoft Windows ME Netscape Communicator 4.6 or later Microsoft Windows NT Workstartion 4.0 Microsoft Windows 2000 Professional Microsoft Windows XP MacOS 8.6 or later Microsoft Internet Explorer 5.0 or later SMS guarantees operation under the following system environment.
Page 424 Chapter 11 Microsoft Windows 2000 Professional SP4 Microsoft Windows 2000 Server SP4 Software Microsoft Windows XP Professional SP2 Microsoft Windows Server 2003 SP1 Microsoft Windows Server 2003 R2 Microsoft Windows 2000 Server SP4 Corresponding Active Directory Microsoft Windows Server 2003 SP1 * Microsoft Windows Server 2003 R2 * * Construction of SSO domain environment by using Active Directory of Microsoft Windows Server 2003 needs SA of version 2.0.1 or newer, SSO Login appli- cation of version 3.0.0 or newer.
Page 425: Setting Up The Network
Security Agent (SA.exe) needs to be added as an exceptional program of Windows Firewall. If not being designated a directory of installation, SA.exe is stored in the following directory. C:\Program Files\Canon\SSOPackage\SecurityAgent -In the case that Active Directory has been constructed in Windows Server 2003 SP1/Server 2003 R2 and Windows Firewall is set enabled, TCP port '5678' used by Security Agent needs to be added in Windows Firewall.
Page 426: Setting The Method To Login To Sms
Chapter 11 F-11-3 Memo: When using SSL, set [Use SSL] ON. (This setting is also applied to the SSL setting of RUI. Same is true in the case of setting SSL ON on the side of RUI.) Setting [Use SSL] ON displays the message dialogue 'Changes effective after the main power switch is turned OFF and ON' . Press [OK]. F-11-4 3) Press Done button as many times as necessary until the Basic screen appears.
Page 427 Chapter 11 The table below shows the setting methods for each combination of login method and Start/Stop. T-11-10 Start RLS Authentication Stop RLS Authentication Start Password Authentication Login available with either method Login available only with Password Authentication Stop Password Authentication Login available only with RLS Authentication Setting unavailable When only RLS Authentication is enabled, there may be a case you cannot login to device for the following reasons.
Page 428 Chapter 11 F-11-7 4) Logout once and login again to check to see that the setting is applied properly. In case the setting is changed from 'Stop' to 'Start', login screen that was not seen before is displayed. In case the setting is changed from 'Start' to 'Stop', access to login screen leads to the screen below and login becomes unavailable. Login error screen F-11-8 Setting for login by RLS Authentication...
Page 429 Chapter 11 F-11-10 3) In order to enable Login by RLS Authentication, tick SMS Installer Service (Remote Login Service Authentication) radio button and then click [Start]. On the other hand, in order to disable login by RLS Authentication, clear the tick of SMS Installer Service (Remote Login Service Authentication) radio button and click [Stop].
Page 430: Login To Sms
Chapter 11 F-11-12 11.1.7 Login to SMS 0017-9693 iR7105 / iR7095 / iR7086 / iR7095P Login by Password Authentication 1) Access SMS from the browser of the PC connected to the network on which the MEAP device operates. URL: http://<MEAP Device IP address>:8000/sms/ Ex.) http://172.16.188.240:8000/sms/ Memo: - The default password is "MeapSmsLogin."...
Page 431 Chapter 11 F-11-14 Login by RLS Authentication 1) Access SMS by RLS Authentication from the PC browser on the same network as the MEAP device. URL: http://<IP address of MEAP device>:8000/sms/rls/ Ex.) http://172.16.188.240:8000/sms/rls Memo: - In case the device authentication method is SSO and login to domain, enter User Name, Password, and Login Destination registered in Active Directory, and click 'Log in'.
Page 432: Checking Application List
Chapter 11 F-11-16 11.1.8 Checking Application List 0017-9694 iR7105 / iR7095 / iR7086 / iR7095P The page of Application List is designed to show resources arranged according to applications. The page gives you a good idea of how much of the device's memory is being used by the applications (both in absolute and relative terms) as well as how much memory still remains.
Page 433: Starting And Stopping A Meap Application
Chapter 11 F-11-17 11.1.9 Starting and Stopping a MEAP Application 0017-9695 iR7105 / iR7095 / iR7086 / iR7095P 1) Log in to the SMS. 2) Click 'Application List'. 3) Click the radio button of the MEAP application in question, and click 'Start' or 'Stop'. F-11-18 4) Check to see that the status of the MEAP application in question is either "Started"...
Page 434: Checking The Platform Information
Chapter 11 F-11-19 11.1.10 Checking the Platform Information 0017-9696 iR7105 / iR7095 / iR7086 / iR7095P You can check the versions of MEAP Contents, MEAP Specifications, and Java Virtual Machine of the device. Some applications may not be installed to some MEAP devices of specific specifications. (See 'MEAP Specifications'). 1) Log in to SMS.
Page 435: Meap Specifications
Chapter 11 F-11-21 11.1.11 MEAP Specifications 0017-9697 iR7105 / iR7095 / iR7086 / iR7095P What is MEAP Specifications (MEAP Spec Version)? MEAP Specifications is one of the information required to judge whether MEAP applications can be operated or not. With MEAP Specifications, you can prevent an application that uses a specific function of device from being installed onto the device that does not have the function.
Page 436: Checking The System Information Of A Meap Application With Sms
Chapter 11 Product Name Initial MEAPSpecVer Change information iR 105+ 5, 6, 7 (System v10.xx later) iR 9070 5, 6, 7 (System v10.xx later) iR 6570 5, 6 5, 6, 7, 9 (System v20.xx later) iR 5570 5, 6 5, 6, 7, 9 (System v20.xx later) iR C3170 5, 6, 7 iR C2570...
Page 437: Printing The System Information Of A Meap Application
Chapter 11 1) Log in to SMS. 2) Click System Management tab. 3) On System Management screen, click System Info tab. 4) Click Details button. F-11-22 5) When the following status information of MEAP applications (including the system application) appears in a different window, copy and paste all information to create an attachment (text information) for preparing a problem report.
Page 438: Reference (Application System Information)
Application Name: C-Cabinet Gateway for MEAP Application ID/System Application Name: 03a46668-63e4-4636-9cbb-492b6cef05d5 Application Version: 1.0.0 Status: Resolved Installed on: Tue Oct 21 14:00:11 GMT+09:00 2003 Vendor : Canon Inc. License Status : Installed Maximum Memory Usage : 1024 Registered Service : 11-18...
Page 439: Installing An Application
- To install an application, the user needs to use the following URL when accessing the license control system to obtain a license file. In doing so, he/she needs to register the license access number of the application and the serial number of the device. http://www.canon.com/meap/ -Maximum 20 applications can be installed (In iR5160/iR6060/iR2250/iR2850/iR3350, one is the portal service already installed at the time of shipment from the factory) -The following are the resource amounts assured for each device in the operation of one MEAP application.
Page 440 Chapter 11 File Product Name Memory Thread Socket Description iRC5185 1024MB 30MB imagePRESS C7000VP 1024MB 20MB *20MB for 512MB model, 30MB for 768MB model. - As for memory, check the available resource when starting up the application. For other resources other than memory, check them when installing. - Some applications call for a specific set of conditions for installation.
Page 441: Meap Enterprise Service Manager
MEAP-available devices on network. The main targets are system administrators in big companies and CANON service engineers (end users of devices do not use). It is used when customized applications delivered to a certain company needs to be managed collectively.
Page 442: Adding A License File
Chapter 11 Major functions Discovery of devices available for MEAP Discovery of devices available for MEAP on network Storage of the serial number list of discovered device Installation of application and license file Management of application (starting / stopping) Uninstallation of application Others System configuration MEAP Enterprise Service Manager (MEAP ESM) functions in combination with DIS (DSL Installer Service) installed on the MEAP platform side of the device.
Page 443 Chapter 11 F-11-31 5) Click Browse button, and select the license file you want to install. F-11-32 6) Click Install button. 11-23...
Page 444: Disabling A License File (Suspending A License)
Chapter 11 F-11-33 7) Check the content of the confirmation page, and click OK button. 11.1.18 Disabling a License File (suspending a license) 0017-9704 iR7105 / iR7095 / iR7086 / iR7095P Important: - To invalidate (or suspend) a license, you must first stop the application in question. - Once suspended, the status of the license will be 'Not Installed', and its application will no longer be available for use.
Page 445 Chapter 11 F-11-35 3) License File Management page appears. On Application/License Information page, click License Management button. F-11-36 4) Click Disable button. 11-25...
Page 446: Downloading/Removing An Invalidated License File
Chapter 11 F-11-37 5) Click OK. 11.1.19 Downloading/Removing an Invalidated License File 0017-9705 iR7105 / iR7095 / iR7086 / iR7095P You must remove the invalidated license file before uninstalling an application. If re-installation is a possibility, you may download the license file to a PC for storage.
Page 447 Chapter 11 F-11-39 6) License File Management page appears. To download, click Download button. F-11-40 7) When you have selected Download button, specify where you want to store the file by following the instructions on the screen. 8) To delete, click Delete button. 11-27...
Page 448: Reusable License
Chapter 11 F-11-41 9) Check the confirmation page appears. 10) Click OK button. Important: - Without the license file, an application cannot be reinstalled even to the MEAP device that the application had been installed last time. Download and save the license file before deleting the application.
Page 449 Chapter 11 F-11-42 2) Move to the download page of license forwarded for the device as sender (http:// IP address of device: 8000/sms/ForwardLicense). F-11-43 3) Specify the application to be forwarded. F-11-44 4) Click 'Disable' at Create Transfer License File. 11-29...
Page 450 Chapter 11 F-11-45 5) The screen to check invalidation of the license is displayed. Click 'OK', F-11-46 6) Icon of license file for forwarding is displayed in the box of license file downloading. Click 'Download'. F-11-47 7) The dialogue 'File Download' is displayed. Click 'Save'. 11-30...
Page 451: Uninstalling An Application
Chapter 11 F-11-48 8) Specify the download destination, click 'Save'. F-11-49 9) After downloading the license file for forwarding, click 'Delete' to display the confirmation screen and click 'OK' to delete the file (in consideration of breakage of license for forwarding, deleting disabled license can be executed after all steps have been completed). F-11-50 10) Log out of SMS.
Page 452: Changing Login Services
Chapter 11 1) Log on to SMS, and click 'Application List' tab. 2) Check 'Application List' page appears. 3) On the application list, select the radio button of the application you want to uninstall, and click 'Uninstall' button. Memo: Dimmed Uninstall button shows that the selected application cannot be removed. F-11-51 4) Check the screen to make sure that what is shown is the application you want to uninstall;...
Page 453 Chapter 11 In this mode of authentication, you will be using Department ID Management or you will not be using any authentication mechanism. If you enable the Department ID Management in the MEAP device's Additional Functions mode, the user can use the device only when he/she enters an ID number (a 7-character ID and pass- word) that has been registered from the device's touch panel display or through Remote UI.
Page 454 Chapter 11 Domain A Domain B Domain Domain NetSpot Controller Security Agent Controller Accountant (Active Directory) (Active Directory) Domain A User Domain B User F-11-53 - Optional NetSpot Accountant or imageWARE Accounting Manager is necessary to use Domain Authentication and department ID management simultaneously.
Page 455 Chapter 11 When using SA on WindowXP SP2, it is necessary to exclude Security Agent from the targets of firewall at the setting of the firewall. b. Others Access right to Windows 2000 domain Name System (DNS)Access right to domain controller For combination with NetSpot Accountant / iW Accounting Manager, and department ID management is turned on to use it, it is necessary to set the user with administrative privilege of the domain on the SA service account.
Page 456: Initializing The Password
1) Get the switch license for initializing the password. Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number. 2) Click Login button leaving Password field blank or entering incorrect password. The Return to install Password Settings area appears. Click Browse button and select the switch license file prepared in advance.
Page 457: Creating A Backup For Meap Application Area, Formatting The Hard Disk, Restoring The Meap Application Area With The Backup, Using The Sst (Service Support Tool)
Chapter 11 F-11-57 3) When you click Initialize button, the confirmation message appears. Click OK button. Then Login page opens. Enter the default password 'MeapSmsLogin' to log in. The password is case-sensitive. If you click Cancel button, the Login page opens without initializing the password. 11.1.25 Creating a Backup for MEAP Application Area, Formatting the Hard Disk, Restoring the MEAP Application Area with the Backup, Using the SST (Service Support Tool) 0017-9711...
Page 458 Chapter 11 Making a Backup and Formatting Hard Disk Drive with Service Support Tool 1) If SDL or SSO is used for the login service, switch to default authentication before backing up the user information. Although SST will back up SDL user infor- mation, it is recommended to export the user information just in case.
Page 459: Replacing The Hard Disk Drive
If you cannot make a backup of the license files as hard disk suffers a fault, contact the support staff of the regional headquarters of Canon telling the device serial number and the names of MEAP applications installed to the device to obtain the necessary special license files.
Page 460: Setting Http Port For Meap Application (Level 2)
Chapter 11 F-11-60 7) Press the 1 key on the control panel keypad to change the setting to '1'; then, click OK button. F-11-61 8) Check that the notation 'MPSF' has appeared in the lower right corner of the screen; then, turn off and then on the main power. F-11-62 If you want to end safe mode, repeat the steps but change '1' to '0' in step -7 and turn off and then on the main power.
Page 461 Chapter 11 -Make sure not to use 1 through 1023 other than 80 (HTTP) as a port for MEAP. Because the ports in this range are used by general servers, there is a possibility that the ports in this range will be duplicated in the future. <Setting Procedure of Port on HTTP server>...
Page 462 Chapter 11 1) Startup [SERVICE MODE] (After pressing [USER MODE] button of MEAP device, press [2] button and [8] button at the same time on control panel. Then by pressing [USER MODE] button again, [SERVICE MODE] screen is displayed). 2) Startup level 2 of [SERVICE MODE] (After starting up [SERVICE MODE] in step 1, press [USER MODE] button again. Then, by pressing [2] button on control panel, the screen is displayed.
Page 463: Reference Material
Esplet Type Application. A type of MEAP application that does not have a user interface on the device console or on the web browser. The term of "Esplet" is a coinage by Canon inspired from Applet, Servlet, and "Espresso". File descriptor With a file descriptor, an OS identifies the files that a program accesses.
Page 464: Option For Exclusive Individual Measure
Chapter 11 Detail of License File LicenseFile-Version: 1 License File ID LicenseFile-Id: f6489a8c-8c7e-4d74-bd12-b031ea6a62a5 Application-Id: e92b0b91-7c42-45b1-96b3-295d5d1b5877 Application ID Serial-No: XYZ00123 Serial No Validated-Period: 100 Validated Period MaximumBWScan1: 1000, stop MaximumBWScan2: 900, stop MaximumBWScan3: 800, stop MaximumBWScan4: 700, stop MaximumPrintedImpressions: 1000, stop MaximumPrintedImpressions-BW: 800, stop Counter information MaximumPrintedImpressions-BW-Large: 200, stop...
Page 465 Chapter 11 Setting range, item 0: display warning screen 1: hide warning screen Setting Procedure 1) Startup [SERVICE MODE] (After pressing [USER MODE] button of MEAP device, press [2] button and [8] button at the same time on control panel. Then by pressing [USER MODE] button again, [SERVICE MODE] screen is displayed).
Page 467 Chapter 12 RDS...
Page 469 Contents Contents 12.1 RDS ....................................12-1 12.1.1 Application operation mode..............................12-1 12.1.2 Service Center URL and Port Specification ..........................12-1 12.1.3 Communication test ................................. 12-1 12.1.4 Communication log.................................. 12-1 12.1.5 Detailed Communication log ..............................12-1 12.1.6 SOAP communication function ............................... 12-1 12.1.7 Resend at SOAP transmission error............................
Page 471: Rds
Chapter 12 12.1 RDS 12.1.1 Application operation mode 0011-6831 iR7105 / iR7095 / iR7086 / iR7095P Serviceman selects the operation mode of OFF/ON by the setting in e-RDS setting screen of the service mode. (Menu Screen: E-RDS) - OFF (default): e-RDS doesn't operate. - ON: e-RDS operates every function.
Page 472: Resend At Soap Transmission Error
Chapter 12 List of Transmissions: Content of transmission Transmission timing Communication test When Service mode of device is executed Copy counter collection/transmission Every 6 hours Service mode counter collection/transmission Every 6 hours Mode counter collection/transmission Every 6 hours Parts counter collection/transmission Every 6 hours ROM version transmission Every 6 hours...
Page 473 Chapter 12 Menu Screen F-12-1 Setting screen of e-RDS. The form and the initial value of each setting item are as follows. Item(meaning) Explanation E-RDS Turning OFF/ON e-RDS. 0:OFF / 1:ON (Embedded-RDS) Counter information and error information are transmitted to the host at ON. Initial value: 0: OFF RGW-ADR URL of the host (When the input area is selected (touched), shift to the keyboard screen)
Page 474 Chapter 12 Log list screen F-12-2 History list of communication test error (error generation date, error code and error information) is displayed. When the each line is selected (touched), it shifts to "Log detailed screen". It shifts to "Menu screen" by the [Function] > [INSTALL]. The list screen changes by a right arrow or a left arrow.
Page 475: Sleep Operation
Chapter 12 Log detailed screen F-12-3 Detailed information of individual communication test error is displayed. Refer to the displayed message to "Error message list". It shifts to "Log list screen" by the [OK] button pressing. Maximum length of error information: 128 characters (not include NULL) 12.1.9 Sleep operation 0011-6839 iR7105 / iR7095 / iR7086 / iR7095P...
Page 476: Trouble Shoot
Chapter 12 - Press [Additional Functions (*)] key. - Press 2 and 8 of the numeric keys at the same time. - Press [Additional Functions (*)] key. => SERVICE MODE LEVEL1 A-2. Initialize e-RDS - Select (touch) [COPIER] > [Function] > [CLEAR] > [ERDS-DAT] on the Touch Panel Display. A-3.
Page 477 Chapter 12 Moreover, when it fails in the event waiting in the device and either of a Jam notification, an Alarm notification, and a Service call notification or an Alert notifi- cation is specified, following string is displayed. "Event Registration is Failed." In other cases error information is displayed in the form of the following.
Page 478 Chapter 12 Error string Cause Counter Measure Service not found The URL of UGW is illegal, and UGW is inaccessible. Check and correct the URL of UGW. E-RDS switch is set OFF You execute the communication test while the E-RDS switch is Turn ON E-RDS switch, and execute the communication OFF.
Page 479 Chapter 13 Maintenance and Inspection...
Page 481 Contents Contents 13.1 Periodically Replaced Parts ............................13-1 13.1.1 Overview....................................13-1 13.1.2 Machine Proper ..................................13-1 13.2 Durables and Consumables ............................13-1 13.2.1 Overview....................................13-1 13.2.2 Machine Proper ..................................13-1 13.3 Scheduled Servicing Basic Procedure........................13-3 13.3.1 Scheduled Servicing Basic Procedure ............................. 13-3 13.3.2 Scheduled Servicing Chart...............................
Page 483: Periodically Replaced Parts
Chapter 13 13.1 Periodically Replaced Parts 13.1.1 Overview 0010-9503 iR7105 / iR7095 / iR7086 Some parts of the machine must be replaced on a periodical basis to ensure a specific level of machine performance. (They are likely to affect the performance once they fail even in the absence of external change or damage.) Whenever possible, plan their replacement so that it will coincide with a scheduled service visit.
Page 484 Chapter 13 T-13-2 As of Nov 2005 Parts name Parts No. Q'ty Life (pages) Remarks Developing cylinder FB6-2370-020 1,000,000 Developing assembly roll FS5-6579-000 1,000,000 Cleaner separation claw FB4-8018-000 500,000 if high temperature/humidity, 250,000 prints Cleaning blade FB6-2720-000 1,000,000 use both edges, each for 500,000 prints; upon replacement, apply toner Primary charging assembly FG6-7313-000...
Page 485: Scheduled Servicing Basic Procedure
Chapter 13 As of Nov 2005 Parts name Parts No. Q'ty Life (pages) Remarks Separation rolle FB5-6586-000 500,000 actual number of prints (deck, cassette) (1 pc. for each paper source) actual number may be checked in service mode* left deck: LD-SP-RL right deck: RD-SP-RL cassette 3: C3-SP-RL cassette 4: C4-SP-RL...
Page 486 Chapter 13 Points to Note When Cleaning/Replacing the Charging Wire or Replacing the Charging Wire Cleaner After the following, check to make sure that the charging wire is in the middle of the charging wire cleaner; failure to observe this is likely to cause image faults: a.
Page 487: Scheduled Servicing Chart
Chapter 13 Step Work Remarks Clean the fixing/delivery assembly. - separation claw (upper, lower) - transport rollers - inlet guide - web (check) - web oil receptacle - thermistor - sub thermistor - thermal switch Clean the cleaner assembly. - side scraper Clean the duplexing assembly.
Page 488 Chapter 13 Unit name Location Maintenance intervals Remarks upon installation every 500,000 every 1,000,000 prints prints dust filter clean Remove the dust from the filter surface. (FM1, FM3, FM10, FM501, FM502 (other than iR7086); front cover) Scanner scanner cable inspect adjust scanner rail clean...
Page 489: Scheduled Maintenance Work Procedure
Chapter 13 Unit name Location Maintenance intervals Remarks upon installation every 500,000 every 1,000,000 prints prints sub thermistor replace thermal switch replace Optical sensor sensor clean If high temperature/humidity, every 250,000 prints. reflecting prism clean If high temperature/humidity, every 250,000 prints. Waste toner waste toner case inspect...
Page 490 Chapter 13 4) Move the waste toner collecting in front of the magnet roller [1] and the scraper [2] using a piece of paper [3] in the direction of the feedscrew (rear). F-13-4 5) Release the 2 locks [1] of the slide rail, and slide the fixing/transport unit [2] farther toward the front. F-13-5 6) With the cleaner assembly [1] slid halfway out, remove the screw [2] (1 pc.
Page 491 Chapter 13 F-13-7 Work 2 a. cleaning the photosensitive drum b. removing the toner from the magnet roller assembly c. turning over/replacing the cleaning blade Do not rotate the magnet during the work. Otherwise, waste toner could drop from the cleaner assembly. 1) Slide out the process unit.
Page 492 Chapter 13 5 10cm F-13-9 - Rub it over a width of 5 to 10 cm in drum peripheral direction. - The drum life is not likely to be affected if the back-and-forth strokes of the lint-free paper over a single area is limited to 15 to 20 times. 5) When alcohol has evaporated, dry wipe the surface with lint-free paper.
Page 493: Points To Note About Schedule Servicing
Chapter 13 Match and butt the edge. F-13-11 When butting the blade, force it down with your fingers, making sure there is no gap. 12) Tighten the following screws temporarily in the order indicated: - temporarily tighten screws from 1 through 5 F-13-12 Keep the blade using the plate, and tighten the screws.
Page 494 Chapter 13 - Make a thorough check to see that there is no melting, thermal deformation, cracking, or discoloration (yellowish) caused by leakage in the block (front, rear). If any abnormal condition is noted, replace it with a new one as soon as possible. - Be sure to check and clean all the way, including the inner side of the block (front, rear).
Page 495 Chapter 13 Item Tool/solvent Remarks [12] re-pickup assembly alcohol and lint-free paper cleaning pickup roller registration roller [13] - primary charging assembly alcohol and lint-free paper dry wiping; then, cleaning with lint-free paper moistened - transfer/separation charging assembly with alcohol - pre-transfer charging assembly [14] dust-blocking glass...
Page 497 Chapter 14 Standards and Adjustments...
Page 499 Contents Contents 14.1 Image Adjustment Basic Procedure ...........................14-1 14.1.1 Making Pre-Checks.................................. 14-1 14.1.2 Making Checks on the Printer Side (Checking the Images) ....................14-1 14.1.3 Making Checks on the Printer Side (Checking the Density Slope) ..................14-2 14.1.4 Making Checks on the Printer Side (Checking the Solid Black Density) ................14-2 14.1.5 Making Checks on the Printer Side (Checking for fogging) ....................
Page 500 Contents 14.8.13 Position of the Multifeeder Latch Solenoid (SL6)....................... 14-24 14.8.14 Position of the Deck (right) Pickup Solenoid (SL7)......................14-24 14.8.15 Position of the Deck (Left) Pickup Solenoid (SL8)......................14-24 14.8.16 Position of the Cassette 3/4 Pickup Solenoid (SL9/10) ....................... 14-24 14.8.17 Position of the Side Paper Deck Pickup Roller Releasing Solenoid ...................
Page 501: Image Adjustment Basic Procedure
Chapter 14 14.1 Image Adjustment Basic Procedure 14.1.1 Making Pre-Checks 0010-9293 iR7105 / iR7095 / iR7086 Clean the following: 1. Grid wire 2. Primary charging wire 3. Pre-transfer charging wire 4. Transfer charging wire Check the following: 1. Charging wire for height Make 2 copies each of the NA3 Chart for the following: 1.
Page 502: Making Checks On The Printer Side (Checking The Density Slope)
Chapter 14 14.1.3 Making Checks on the Printer Side (Checking the Density Slope) 0010-9296 iR7105 / iR7095 / iR7086 Check the image using PG6. Is there Go to difference in density between front and "Checking the Solid Black Density" rear? Is it lighter at the rear? Turn the adjusting Turn the adjusting...
Page 503: Making Checks On The Printer Side (Checking For Fogging)
Chapter 14 Check PG7 (solid black). Is the output Go to free of fuzziness and the "Checking for fogging" density correct? Make the following selections in service mode: COPIER>DISPLAY>DPOT>VDM. Check the primary charging Is the reading of system and the potential control <VDM>...
Page 504: Making Checks On The Printer Side (Checking Halftone Density)
Chapter 14 Check PG4 (blank) Go to Is the output foggy? "Checking Halftone Density" Make the following in service mode: COPIER>DISPLAY>DPOT>VDM. Check the potential Is the reading of control system; if <VDM> between 390 normal, replace the and 460? photosensitive drum. Make the following selections in service mode: COPIER>DISPLAY>DPOT>VL1M.
Page 505: Making Checks On The Reader Unit
Chapter 14 14.1.7 Making Checks on the Reader Unit 0011-8646 iR7105 / iR7095 / iR7086 *: model w/ DADF-Q1 (non-Japanese model: iR7105/7095; Japanese model: iR7105/7095/7086N) **: model w/ DADF-M1 (non-Japanese model: iR7086) <Making Image Initial Checks> <Checking the Density Slope> Is there a difference Are there vertical in density between...
Page 506 Chapter 14 *: model w/ DADF-Q1 (non-Japanese model: iR7105/7095; Japanese model: iR7105/7095/7086N) **: model w/ DADF-M1 (non-Japanese model: iR7086) <Checking the Solid Black Density> <Checking for Fogging> Make a copy of Make a copy of the NA3 Chart in text mode. Is the NA3 Chart in text mode.
Page 507 Chapter 14 *: model w/ DADF-Q1 (non-Japanese model: iR7105/7095; Japanese model: iR7105/7095/7086N) **: model w/ DADF-M1 (non-Japanese model: iR7086) Execute the following service mode item: 1) COPIER>FUNCTION>CCD>CCD-ADJ 2) COPIER>FUNCTION>CCD>LUT-ADJ** Perform the instructions Is the white under “Checking for background foggy? Fogging”...
Page 508: Potential Control System Conversion Table
Chapter 14 *: model w/ DADF-Q1 (non-Japanese model: iR7105/7095; Japanese model: iR7105/7095/7086N) **: model w/ DADF-M1 (non-Japanese model: iR7086) <Checking Halftone Density> When the A3 Chart is copied in text/photo End. mode, is the density of No.8 optimum when compared with Nos.7 through 9? If it is too dark, If it is too light,...
Page 509 Chapter 14 Control [V] Primary [uA] Developing bias [V] Pre-transfer Transfer [uA] Separation [uA] [uA] 3.85 1430 3.90 1420 3.95 1410 4.00 1400 +100 4.05 1390 +105 4.10 1380 +110 4.15 1370 +115 4.20 1360 +120 4.25 1350 -101 +125 4.30 1340 -105...
Page 510 Chapter 14 Control [V] Primary [uA] Developing bias [V] Pre-transfer Transfer [uA] Separation [uA] [uA] 7.00 +150 -325 +400 7.05 +152 -329 +405 7.10 +154 -333 +410 7.15 +156 -337 +415 7.20 +158 -341 +420 7.25 +160 -345 +425 7.30 +162 -349 +430...
Page 511 Chapter 14 Control [V] Primary [uA] Developing bias [V] Pre-transfer Transfer [uA] Separation [uA] [uA] 10.15 +269 -580 +715 10.20 +270 -585 +720 10.25 +272 -589 +725 10.30 +274 -593 +730 10.35 +276 -597 +735 10.40 +278 -601 +740 10.45 +280 -605 +745...
Page 512: Image Adjustments
Chapter 14 If not as indicated, adjust the image position in the following order: 1. Adjusting the left/right image margin (registration) 14.2 Image Adjustments 2. Adjusting the image leading edge margin (registration) 3. Adjusting the left/right non-image width (CCD read start position) 4.
Page 513 Chapter 14 F-14-20 4) Check to see that the horizontal registration (L; left/right margin) of the images made on paper from the front deck (left/right) is 2.5 +/-1.5 mm. F-14-18 8) Put cassette 3/4 back inside the machine. 9) When done, execute the following service mode items: Cassette 3 image COPIER >...
Page 514: Adjusting The Image Leading Edge Margin
Chapter 14 - Increasing the ADJ-X setting: An increase by '10' will increase the width by 1 mm. F-14-26 14.3 Scanning System 14.3.1 When Replacing Components of the Scanning System 0011-8722 iR7105 / iR7095 <Components> F-14-23 CCD unit, copyboard glass, scanning lamp, standard white plate, inverter 14.2.4 Adjusting the Image Leading Edge Margin <Procedure>...
Page 515: Laser Exposure System
Chapter 14 F-14-28 3) Fit the pins of the mirror positioning tool (front [2]; rear [3]) into the ap- propriate holes of the No. 1/No. 2 mirror base). F-14-30 4) Secure the end of the cable that has temporarily been fixed in place on the hook of the reader unit frame.
Page 516: Fixing System
Chapter 14 Height of charging wire Transfer MEMO: The height (position) of the primary and transfer charging wires may be ad- justed by turning the screw found at the rear of the charging assembly. A full turn of the screw changes the position of the charging wire by about 0.7 mm. 5.8mm 5.8mm (reference only)
Page 517: After Replacing The Dc Controller Pcb
Chapter 14 - Print out the user mode/service mode data. Data item deleted Backup possibility - If you are replacing the main controller PCB, be sure to physically transfer data stored using MEAP application Yes *2 the following from the existing to the new PCB: [1] BootROM [2] HDD mode memory stored using copy function or Box...
Page 518: After Replacing The Reader Controller Pcb
Chapter 14 mounted, be sure to turn the power on in the order of the delivery accessory position in sub scanning direction; image lead edge) to the host machine. If you turn on the power in reverse order, the delivery COPIER >...
Page 519: When Replacing The Potential Sensor/Potential Control Pcb
Chapter 14 F-14-38 7) Fit the potential checker electrode (FY9-3041) [2] to the potential sensor [1]. H+04+05+05+01+24 [1] [2] [3] [4] [5] F-14-35 [1] COPIER > ADJUST > HV-TR > H-PRE-TR [2] COPIER > ADJUST > HV-TR > HVT-TR [3] COPIER > ADJUST > HV-SP > HVT-SP [4] COPIER >...
Page 520 Chapter 14 a. Outline If image faults occur, it is important to find out whether the cause is in the latent static image formation block (including the photosensitive drum and the potential control system) or it is in the developing/transfer system, requir- ing a check on the surface potential.
Page 521: Checking The Environment Sensor
Chapter 14 F-14-47 Pickup Roller at the Front Mount the pickup roller [1] so that the marking [2] on the side and the cut- off [3] in the collar are toward the front of the machine. F-14-46 9) Fit the door switch actuator into the door switch assembly. 10) Turn on the power switch.
Page 522: Orientation Of The Manual Feed Tray/Side Paper Deck Pickup Roller
Chapter 14 (front) F-14-51 (front) 14.8.4 Orientation of the Manual Feed Tray/Side Paper Deck Pickup Roller F-14-55 0010-9340 iR7105 / iR7095 / iR7086 14.8.6 Orientation of the Feeding Roller of the Side Paper Mount the roller using the steps used to remove it but in reverse while keep- Deck ing the following in mind: 0010-9343...
Page 523: Location Of The Solenoids
Chapter 14 - If double feeding occurs, move the hook of the spring in the direction of arrow A. - If pickup failure occurs, move the hook of the spring in the direction of B. 8.2mm F-14-60 b. If the Fixing Web Is Not New Before removing the solenoid, check the position [A] of the drive lever when the solenoid [1] is ON.
Page 524: Position Of The Multifeeder Latch Solenoid (Sl6)
Chapter 14 14.8.13 Position of the Multifeeder Latch Solenoid (SL6) 0010-9352 iR7105 / iR7095 / iR7086 Slide the solenoid in the direction of A so that the gap between the shutter [1] and the shutter plate [2] is 0.4 -/+ 0.2 mm when the solenoid is drawn. F-14-64 View from A F-14-67...
Page 525: Fitting The Side Guide Timing Belt Of The Manual Feed Tray Assembly
Chapter 14 F-14-69 14.8.18 Fitting the Side Guide Timing Belt of the Manual Feed Tray Assembly 0010-9358 iR7105 / iR7095 / iR7086 F-14-72 Butt the rack plate [1] of the manual feed tray against section A (open state). Move the slide volume [2] in the direction of B, and fit the timing belt [3] to the pulley [4].
Page 527 Chapter 15 Correcting Faulty Images...
Page 529 Contents Contents 15.1 Making lnitial Checks ..............................15-1 15.1.1 Checking the Side of Installation............................. 15-1 15.1.2 Checking the Originals ................................15-1 15.1.3 Checking the Copyboard Cover, Copyboard Glass, and Standard White Plate ..............15-1 15.1.4 Checking the Charging Assemblies ............................15-1 15.1.5 Cheiking the Develop Unit ..............................
Page 531: Making Lnitial Checks
0010-9370 iR7105 / iR7095 / iR7086 a. Check to see if the paper is a type recommended by Canon. b. Check to see if the paper is moist. Try paper fresh out of package. 15.1.7 Checking the Periodically Replaced Parts...
Page 532: Outline Of Electrical Components
Chapter 15 15.2 Outline of Electrical Components 15.2.1 Clutch/Solenoid 15.2.1.1 Clutches 0010-9282 iR7105 / iR7095 / iR7086 1. Reader Unit The reader unit does not use clutches. 2. Printer Unit T-15-1 Connector No. Notation Parts Name. Parts No. PART-CHK no-stacking driver DC controller PCB Magnet roller drive cluch FH7-5840...
Page 533 Chapter 15 CL23 CL20 CL22 CL18 CL10 CL12 CL11 CL17 CL16 CL19 CL13 CL21 CL14 CL15 F-15-1 15-3...
Page 534: Solenoids
Chapter 15 15.2.1.2 Solenoids 0010-9283 iR7105 / iR7095 / iR7086 1. Reader Unit The reader unit does not use solenoids. 2. Printer Unit T-15-2 Connector No. Notation Parts Name Parts No. PART-CHK no-stacking driver DC controller PCB Fixing web solenoid FK2-0034 SL>2 J508...
Page 535 Chapter 15 T-15-4 Connector No. Notation I/F PCB Reader controller PCB M501 J306 J205 F-15-3 2. Printer Unit Notation Parts Name Description Parts No. PART-CHK E code Drum motor drives components associated with the FH6-1934 MTR>0 E012 photosensitive drum Main motor drives major components of the printer unit FH6-1935 MTR>1...
Page 536: Fan
Chapter 15 Connector No. Notation no-stacking feeding driver PCB Interface PCB DC controller PCB J509 M10/20 J529 J3607 J519 J3607 J519 J514 J514 J3603 J519 J516 J516 J504 J3608 J519 J508 J511 J512 M501 J306 F-15-4 15.2.3 Fan 15.2.3.1 Fans 0011-8588 iR7086 1.
Page 537 Chapter 15 FM501 F-15-5 2. Printer Unit T-15-6 Notation Parts Name Description Parts No. E code Alarm code polygon mirror cooling fan cools the laser scanner motor; thermally insulates the FH6-1941 E111-1111 unit from the fixing assembly; prevents soiling of the wire of the primary charging assembly fixing heat discharge fan discharges heat from around the fixing assembly...
Page 538: Fans
Chapter 15 FM18 FM21 FM20 FM13 FM15 FM10 FM16 FM11 FM17 FM19 FM12 F-15-6 15.2.3.2 Fans 0010-9285 iR7105 / iR7095 1. Reader Unit T-15-7 Connector No. Reader controller Notation Parts Name Description Parts No. Interface PCB E/Alarm code FM501 Reader cooling fan1 cools the reader assembly FK2-1188 J311...
Page 539 Chapter 15 T-15-8 Notation Parts Name Description Parts No. E code Alarm code polygon mirror cooling fan cools the laser scanner motor; thermally insulates the FH6-1941 E111-1111 unit from the fixing assembly; prevents soiling of the wire of the primary charging assembly fixing heat discharge fan discharges heat from around the fixing assembly FH6-1545...
Page 540: Sensor
Chapter 15 FM18 FM21 FM20 FM13 FM15 FM10 FM16 FM11 FM17 FM19 FM12 F-15-8 15.2.4 Sensor 15.2.4.1 Sensor (reader) 0011-9668 iR7105 / iR7095 PS501 SIZE2 SIZE1 PS502 F-15-9 T-15-9 Connector No. Reader Notation Name Description Parts No. I/O (RCON) Interface controller PS501 ADF open/closed 1 sensor detects the state (open/closed)
Page 541: Sensor (Reader)
Chapter 15 Connector No. Reader Notation Name Description Parts No. I/O (RCON) Interface controller SIZE2 Original size sensor 2 detects the original size (inch, FK2-0238 J207 sub scanning direction) 15.2.4.2 Sensor (reader) 0011-9669 iR7086 PS503 PS502 PS501 SIZE2 SIZE1 F-15-10 T-15-10 Connector No.
Page 542 Chapter 15 PS65 PS6 PS66 PS67 PS63 PS64 PS59 PS10 PS28 PS17 PS56 PS11 PS61 PS35 PS61 PS47 PS58 PS14 PS15 PS26 PS18 PS49 PS12 PS48 PS19 PS52 PS51 PS41 PS55 PS54 PS20 PS37 PS27 PS38 PS39 PS24 PS40 PS21 PS22 PS25 PS23...
Page 543 Chapter 15 Notation Name Description Parts No. I/O (DCON) PS40 Cassette 3 open/closed sensor detects the cassette 3 open/closed FK2-0149 P005-6 1:closed PS41 Vertical path 3 sensor detects the vertical path 3 paper FG6-8605 P003-12 1:paper present PS42 Cassette 4 pickup sensor detects the cassette 4 paper pick up FG6-8605 P003-11...
Page 544: Sensor 2
Chapter 15 Connector No. Double feeding Double feeding No-stacking Notation Name DC controller detection PCB detection PCB feeder driver (transmission) (reception) PS26 Left deck feed sensor J3602/J3602 J519 xx13 PS27 Right deck feed sensor J511 xx14 PS28 Fixing transport unit release lever J509 sensor PS31...
Page 545: Switch
Chapter 15 SVR1 SVR2 SVR3 F-15-12 T-15-13 Connector No. Potential Notation Name Description Parts No. measurement controller Cassette 3 paper length sensor detects cassette 3 paper length FG5-8221 J513 Cassette 4 paper length sensor detects cassette 4 paper length FG5-8221 J514 SVR1 Manual feed tray paper width...
Page 546: Lamps, Heaters, And Others
Chapter 15 Notation Parts Name Description Parts No. E code Waste toner lock detection switch detects the state (locked/unlocked) of the waste WC4-5029 E013-0000 MSW2 toner screw Manual feed tray cover open/closed detects the state (open/closed) of the manual WC4-5153 MSW5 detecting switch feed tray...
Page 547 Chapter 15 H501 LED1 LED2 H502 ELCB1 F-15-14 T-15-15 Notation Parts Name Description Parts No. PART-CHK E code Fixing main heater main heater (controls the fixing FH7-4707(100V)*1 E000, E001, E002, roller temperature) E003, E004 FH7-4719(200V)*2 FH7-4708(208V)*3 FH7-4720(230V)*4 FH7-4709(230V)*5 Fixing sub heater sub heater (controls the fixing FH7-4710(100V)*1 roller temperature)
Page 548: Pcbs
Chapter 15 Notation Parts Name Description Parts No. PART-CHK E code scanning lamp illuminates originals FK2-1250 MISC- E225 R>SCANLAMP T-15-16 Notation Main controller PCB Inverter PCB Reader controller PCB Relay PCB AC driver PCB DC controller PCB J505 J505 J505 J505 H501 J1733...
Page 549 Chapter 15 Notation Parts Name Parts No. Description Laser driver PCB 1 FM2-5449 (Laser scanner Drives the laser diode unit) Laser driver PCB 2 FM2-4394 Controls the laser intensity DC power supply PCB FK2-0967 (100V), FG6- Supplies DC power 8608 (200V), FG6-8600 (208V), FG6-7238 (230V) [10] HV-DC PCB...
Page 550: Connectors
Chapter 15 [24] [26] [25] [27] [18] [15] [17] [16] [14] [21] [20] [22] [19] [23] [12] [13] [10] [11] F-15-16 15.2.8 Connectors 15.2.8.1 Connectors 0012-8533 iR7105 / iR7095 / iR7086 15-20...
Page 551 Chapter 15 J227 J224 J225 J226 J2210 J238 J243 J229 J1223 J223 J2231 J231 J1480 J235 J230 J278 J247 J234 J245 J2541 J2540 J276 J320 J237 J2460 J221 J232 J314 J355 J148 J233 J316 J236 J317 J318 J248 J2440 J244 J319 J321 J315...
Page 552 Chapter 15 J1550 J2706 J550 J2804 J2704 J2803 J198 J2198 J198 J1198 J2703 J2702 J782 J781 J701 J1706 J1704 J1701 J1702 J1703 J206 J201 J193 J200 J199 J188 J189 J211 J2270 J114 J198 J192 J194 J187 J181 J190 J122 J191 J205 J197 J2031...
Page 553 Chapter 15 J141 J143 J139 J140 J104 J138 J142 J105 J149 J5029 J124 J272 J130 J129 J5032 J128 J5031 J150 J125 J5030 J902 J108 J901 J149 J109 J104 J124 J5029 J138 J133 J127 J102 J145 J112 J111 J101 J551 J552 J144 J133 J501...
Page 554 Chapter 15 J409 J4003 J410 J411 J1006 J1027 J401 J1043 J1032 J1041 J1021 J1042 J1015 J1405 J1023 J1034 CP1000 J1022 J1402 J783 J785 J1024 J1403 J1060 J784 J1401 J1062 J121 J1014 J1530 J404 J1727 J123 J1731 J507 J506 J526 J525 J1732 J737 J271...
Page 555 Chapter 15 Copier Printer J1040 J6803 J6804 J6801 J6802 J9802 J6805 CN901 CN902 J7001 J1018 J7002 J405 F-15-21 15-25...
Page 556 Chapter 15 J1318 J1314 J1319 J1317 J1311 J1312 J1313 J1315 J1316 J1307 J1302 J1308 J1303 J1304 J1301 J1305 J764 J1306 J215 J1028 J1452 J1406 J3701 Copier J1730 J1733 F-15-22 15-26...
Page 557 Chapter 15 Reader(iR7086) J505 J203 J202 J310 J306 J204 J308 J305 J303 J101 J102 J301 J307 J313 J310 J207 J5100 J309 J205 J5101 J206 J201 J5102 Reader(iR7105/iR7095/iR7086N) J505 J301 J310 J202 J306 J210 J302 J307 J208 J313 J101 J308 J303 J102 J313 J205...
Page 558: Variable Resistors (Vr), Light-Emitting Diodes (Led), And Check Pins By Pcb
Chapter 15 15.2.9 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 15.2.9.1 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 0010-9886 iR7105 / iR7095 / iR7086 Of the variable VRs, LEDs, and switches used in the machine, those needed when servicing in the field are discussed. 1.
Page 559: Dc Controller Pcb
Chapter 15 J1027 J1006 J1004 J1043 J1003 J1017 LED8 J1041 J1016 J1010 J1042 LED9 J1028 LED2 J1021 J1013 J1061 BAT1001 J1026 J1015 J1023 J1024 J1060 J1014 J1022 J1062 J1040 F-15-25 Notation Condition of activation LED2 after booting LED8 while +5 V (non-all night) is being supplied LED9 while +3.3 V (all night) is being supplied 15.2.9.4 DC controller PCB...
Page 561 Chapter 16 Self Diagnosis...
Page 563 Contents Contents 16.1 Error Code Table................................16-1 16.1.1 Error Code Table..................................16-1 16.2 Error Code Details ..............................16-2 16.2.1 Error Code Details ................................... 16-2 16.2.2 Detail in E602 ..................................16-9 16.3 Jam Code..................................16-12 16.3.1 Jam Code (printer) ................................. 16-12 16.3.2 Jam Code (DADF-Q1) ................................16-12 16.3.3 Jam Code (DADF-M1) ................................
Page 565: Error Code Table
Chapter 16 16.1 Error Code Table 16.1.1 Error Code Table 0011-6724 iR7105 / iR7095 / iR7086 T-16-1 Code Description *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). E000 The fixing unit has overheated. After correcting the fault, be sure to reset the error.
Page 566: Error Code Details
Chapter 16 Code Description *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). E609 The HDD temperature is abnormally low. E610 The HDD encryption key is faulty. E677 Error in external controller E711 An error has occurred in the communication between the pickup/delivery accessory and the printer unit.
Page 567 Chapter 16 Code Description Remedial action *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). 0000 The reading of the main thermistor has exceeded 70 deg C, but does not reach Disconnect and then connect J508 of the DC controller PCB.
Page 568 Chapter 16 Code Description Remedial action *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). E020 The developing assembly is out of toner. The buffer motor rotation is faulty. The toner feed motor (sub hopper) rotation is faulty.
Page 569 Chapter 16 Code Description Remedial action *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). 0001 An open circuit of the counter signal has been detected. Disconnect and then connect J1022 of the main controller PCB.
Page 570 Chapter 16 Code Description Remedial action *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). 0001 The laser scanner unit cooling fan has a fault. Disconnect and then connect J503 of the DC controller PCB. Replace the laser scanner unit After the laser scanner unit cooling fan has gone on, the fan stop signal is detected for 5 sec...
Page 571 If the machine fails to reset, re-install the system software of the external controller. 0010 A controller for a non-Canon machine is connected. Turn off the main power, and check the controller is an appropriate type, and check the cable; then turn on the main power.
Page 572 Chapter 16 Code Description Remedial action *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). E711 An error has occurred in the communication between the pickup/delivery accessory and the printer unit. 0001 Indicates the recognition failure of the delivery options on ARCNET network.
Page 573: Detail In E602
Chapter 16 Code Description Remedial action *: model equipped with DADF-Q1 (outside Japan, iR7105/7095; inside Japan: iR7105/7095/7086). **: model equipped with DADF-M1 (outside Japan: iR7086). 0001 The version of the language file on the HDD and that of bootable do not Update the version of the language file (Language), or install match.
Page 574 Chapter 16 T-16-3 Description Action to take The HDD cannot be recognized. - Turn off the power, and check the HDD cable. Thereafter, turn off the power. - Turn on the power, and listen for a sound from the HDD or touch the HDD, to see if the HDD is rotating. - Replace the HDD, and reinstall the system software.
Page 575 Chapter 16 XX= "01" to "FF" T-16-4 Occurrence at time of Occurrence during start-up normal execution CHK- Partition Description 00,01,0 10,12,14, TYPE 11,21 13,25 2,04 22,23,24 Action Action FSTDEV compressed image data (e.g., Box) IMG_MNG file management table, profile FSTCDEV job archiving (changing) APL_GEN general-purpose data...
Page 576: Jam Code
Chapter 16 Description Action - Start up in safe mode, and perform full formatting using the SST and reinstall the system software; then, turn off and back on the power. - Replace the HDD, and reinstall the system software. A system error or a packet error has been detected.
Page 577 Chapter 16 Code Sensor type Sensor No. Description 0011 pre-reversal delay 2 S1,S3 At time of pre-reversal, the reversal sensor does not detect the original after it has been moved a specific distance (100 mm) after the post-registration roller sensor has gone on. 0012 pre-reversal delay 3 At time of pre-reversal, the reversal sensor does not detect the original when it has been moved over a...
Page 578: Jam Code (Dadf-M1)
Chapter 16 Code Sensor type Sensor No. Description 0058 1st sheet pre-reversal pickup S1,PI4 The 1st sheet is identified as a pre-reversal pickup stationary 1 jam (0018). stationary 1 0059 1st sheet pre-reversal pickup S1,PI4 The 1st sheet is identified as a pre-reversal pickup stationary 2 jam (0019). stationary 2 0060 1st sheet reversal pickup...
Page 579 Chapter 16 Code Sensor Notation Description 0002 post-separation sensor - The separation sensor detects paper when paper has been moved 500 mm (if extra- length, +200 mm) -45.5 mm after registration pickup. - the sensor goes on (paper with hole) before paper has been fed 12 mm after the detection of the trailing edge;...
Page 580: Jam Code (Delivery Accessories)
Chapter 16 16.3.4 Jam Code (Delivery Accessories) 0012-1381 iR7105 / iR7095 / iR7086 T-16-8 Type Sensor Description Code 1002 Inlet sensor delay The inlet sensor (PS3) does not detect paper within a specific period of time (distance) after the delivery signal from the host machine has been received. 1004 Shift unit sensor delay The shift unit sensor (PS4) does not detect paper within a specific period of time...
Page 581 Chapter 16 Type Sensor Description Code 1165 Tray B registration sensor stationary Indicates that during paper-feeding, the tray B registration sensor fails to detect the (inserter) absence of paper when a specific period of time passes after detecting the presence of paper at the tray B registration sensor.
Page 582: Alarm Code
Chapter 16 Saddle finisher (Finisher- Saddle leading edge path sensor PS106 P013 Bit 4 0: paper absent 1: paper present Saddle vertical path sensor PS105 P021 Bit 1 0: paper absent 1: paper present Saddle press front sensor PS111 P021 Bit 4 1: paper absent 0: paper present Saddle small sensor...
Page 583 Chapter 16 Location ffff Alarm fan system 0001 delivery assembly curl-removing fan alarm 0006 developing assembly fan alarm 0007 delivery anti-adhesion fan alarm stapler system (sorter/finisher) 0001 no staple saddle stitcher system 0001 no switch puncher system (sorter/finisher) 0001 punch case full 16-19...
Page 585 Chapter 17 Service Mode...
Page 587 Contents Contents 17.1 Outline..................................17-1 17.1.1 Service mode screen configuration ............................17-1 17.1.2 Entering or selecting service modes ............................17-1 17.1.3 Exiting service modes ................................17-2 17.1.4 Backing Up Service Mode ............................... 17-2 17.1.5 Initial screen..................................... 17-3 17.1.6 Main/intermediate item screen..............................17-3 17.1.7 Sub-item screen..................................
Page 588 Contents 17.8.1.1 COPIER Items ......................................17-94...
Page 589: Outline
Chapter 17 17.1 Outline 17.1.1 Service mode screen configuration 0011-5845 iR7105 / iR7095 / iR7086 As shown below, the service modes use three screen levels: initial screen -> main/intermediate item screen -> sub-item screen. One set of modes are used for normal maintenance (Level 1 modes), and another set are used for troubleshooting (Level 2 modes). User screen )(2,8)( Reset key...
Page 590: Exiting Service Modes
Chapter 17 2) Press 2 and 8 simultaneously on the numeric keypad. 3) Press the asterisk key ( )on the operation panel. The initial screen (see below) now appears. Copier service modes COPIER FEEDER ADF service modes Displayed only when the ADF is attached. SORTER Sorter/finisher service modes Displayed only when the finisher is attached.
Page 591: Initial Screen
Chapter 17 17.1.5 Initial screen 0011-5849 iR7105 / iR7095 / iR7086 COPIER Initial items FEEDER Touch an item to select it. SORTER BOARD F-17-5 17.1.6 Main/intermediate item screen 0011-5850 iR7105 / iR7095 / iR7086 Display Adjust Function Option Test Counter Main items Touch an item to VERSION...
Page 592: Display (Status Display Mode)
Chapter 17 Display Adjust Function Option Test Counter <ADJ-XY> < 1/3 > < READY > ADJ-X ← (yyyyy) {aaaaa to bbbbb} xxxxx Range of values that Pressing an item displays Value before change can be entered it in reverse. Entered value ADJ-X PREV NEXT...
Page 593 Chapter 17 COPIER > DISPLAY > VERSION ***: up graded version Sub item Description Level Use it to indicate the ROM version of a specific PCB (host machine, accessory). - EX: <R-CON XX.YY>XX, where XX indicates a version number while YY indicates an R&D control No. - In the absence of a PCB, the indication will be <-,->.
Page 594 Chapter 17 COPIER > DISPLAY > VERSION ***: up graded version Sub item Description Level Use it to indicate the ROM version of a specific PCB (host machine, accessory). - EX: <R-CON XX.YY>XX, where XX indicates a version number while YY indicates an R&D control No. - In the absence of a PCB, the indication will be <-,->.
Page 595 Chapter 17 COPIER > DISPLAY > ACC-STS Sub item Description Level PDL-FNC1/2 Use it to indicate the state (enabled/disabled) of the PDL function: 0000 0000 0000 0000 - 1111 1111 1111 1111 (0: OFF, 1: ON) for PDL-FNC1, b31 thorough b16 for PDL-FNC2, b15 thorough b0 b31: BDL, b30: PS, b29: PCL, b28: PDF, b27: LIPS, b26: N201, b25: I5577, b24: ESC/P, b23: HPGL, b22: HPGL2, b21: IMAGING, b20: KS, b19 through b0: for future use...
Page 596 Chapter 17 <JAM> F-17-9 A touch on any Jam Indication screen will bring up the Detail screen of the jam in question. [1] to previous page [2] to next page [3] number indicating order of jam occurrence [4] type of jam [5] sensor in question [6] to previous jam screen [7] to next jam screen...
Page 597 Chapter 17 Code Description side paper deck manual feeder tray duplexing assembly inserter for finisher (upper) inserter for finisher (lower) for future use for future use CNTR: reading of soft counter for source of paper SIZE: paper size The jam detail screen can only display jam codes that occur in the units shown below. - Main unit - ADF - Paper deck...
Page 598 Chapter 17 Displaying Voltage/Current Settings after Photosensitive Drum Surface Potential Control T-17-5 COPIER > DISPLAY > HV-STS Sub item Description Level PRIMARY Current setting of the primary charging (uA) PRI-GRID Grid voltage setting of the primary charging (V) PRE-TR Current setting of the pre-transfer charging (uA) Current setting of the transfer charging (uA) Current setting of the separation charging (uA) BIAS...
Page 599 Chapter 17 COPIER > DISPLAY > DPOT MEMO: For items other than DPOT-K, displaying value at the time of the latest potential control. Sub item Description Level VLT-S light area potential target value (OHT, heavy paper, tracing paper) range: 0 to 600 VLM-S light are potential measurement value (OHT, heavy paper, tracing paper) approx.
Page 600 Chapter 17 Item Description D+deg C machine inside temperature machine inside humidity F+deg C fixing roller surface (middle portion) temperature 17-12...
Page 601: Feeder
Chapter 17 17.2.2 FEEDER 17.2.2.1 FEEDER Items 0011-6093 iR7105 / iR7095 / iR7086 T-17-9 FEEDER > DISPLAY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level FEEDSIZE indicates the size of the original detected by the ADF...
Page 602: I/O (I/O Display Mode)
Chapter 17 17.3 I/O (I/O Display Mode) 17.3.1 Overview 0011-6141 iR7105 / iR7095 / iR7086 The following screen appears in response to: COPIER>I/O DISPLAY. DC-CON R-CON FEEDER SORTER MN-CON F-17-12 <Guide to Screen> P001 XXXXXXXXXXXXXXXX F-17-13 17.3.2 <DC-CON> 0011-6142 iR7105 / iR7095 / iR7086 T-17-10 Notati Address...
Page 603 Chapter 17 Notati Address Description Remarks P002 manual feed curl-removal sensor PS68 1: paper present duplexing reversal sensor PS12 1: paper present duplexing outlet sensor PS61 1: paper present pre-confluence sensor PS14 1: paper present post-confluence sensor PS15 1: paper present image write start sensor PS60 1: paper present fixing inlet HP sensor...
Page 604 Chapter 17 Notati Address Description Remarks P005 cassette 3 paper length sensor cassette 3 paper length sensor cassette 4 paper length sensor cassette 4 paper length sensor right deck open/closed sensor PS23 1: closed left deck open/closed sensor PS33 1: closed cassette 3 open/closed sensor PS40 1: closed cassette 4 open/closed sensor...
Page 605 Chapter 17 Notati Address Description Remarks P008 fixing main heater drive 1: ON fixing sub heater drive 1: ON cassette heater drive 0: ON drum heater drive 1: ON drum heater half-wave/full-wave 0: half-wave separation heat discharge fan full speed FM20 0: ON bottle motor drive 0: ON...
Page 606 Chapter 17 Notati Address Description Remarks P014 buffer inside magnet roller drive clutch 1: ON sub hopper inside toner feed clutch CL23 1: ON right deck pickup solenoid 1: ON manual feed pickup latch solenoid (return) 1: ON manual feed latch solenoid (pull) 1: ON double-feeding detection PCB (reception) power supply PCB3...
Page 607: R-Con
Chapter 17 Notati Address Description Remarks P024 factory mode not used not used P025 optical sensor off 7 optical sensor off 6 optical sensor off 5 optical sensor off 4 optical sensor off 3 optical sensor off 2 optical sensor off 1 optical sensor off 0 P026 side paper deck LED...
Page 608 Chapter 17 T-17-11 shading RAM chip select Address Description Remarks P001 reader heat discharge fan 1 stop detection 1: off reader heat discharge fan 1 1: ON reader heat discharge fan 2 stop detection 1: off reader heat discharge fan 2 1: ON not used DDI-S command signal...
Page 609: R-Con>
24V power supply monitor 0: normal not used scanner motor clock 13V power supply monitor 0: normal Canon Denshi switchover 0: Cannon Denshi DDIS IF(SCPRDY) 0: operation enabled P003 DDIS serial communication (TxD) ADF serial communication (TxD)
Page 610: Feeder
Chapter 17 Address Description Remarks P007 address bus 16 address bus 17 address bus 18 not used ADF pickup motor lock interrupt input ADF read motor lock interrupt input ADF delivery reversal motor lock interrupt input P008 lamp on signal 1: ON CCD drive on signal 1: ON...
Page 611 Chapter 17 Address Description Notation Remarks P006 DA load signal 1: transmit PICK1 PICK0 PICKSTBY separation sensor 0: original present sheet-to-sheet sensor belt motor clock post-registration roller sensor 1: original present P007 ADF open/closed detection PI10 1: closed pre-reversal sensor 1: original present left cover rear sensor (rear) 1: closed...
Page 612: Feeder
Chapter 17 Address Description Notation Remarks P014 DIP switch (DIPSW1) 0: ON DIP switch (DIPSW2) 0: ON DIP switch (DIPSW3) 0: ON DIP switch (DIPSW4) 0: ON DIP switch (DIPSW5) 0: ON DIP switch (DIPSW6) 0: ON DIP switch (DIPSW7) 0: ON DIP switch (DIPSW8) 0: ON...
Page 613: Sorter
Chapter 17 Address Description Remarks P009 for R&D P010 for R&D P011 for R&D 17.3.7 <SORTER> 0011-6145 iR7105 / iR7095 / iR7086 T-17-15 Address Description Remarks P001 stack delivery clock pre-buffer transport motor FG not used folding motor FG saddle press motor encoder clock saddle feed motor FG saddle butting motor encoder clock saddle folding encoder clock...
Page 614 Chapter 17 Address Description Remarks P004 download hard latch command download hard latch input download latch release light signal (lower order) light signal (upper order) read signal not used clock output 8-11 address bus not used delivery motor FG ARCNET-INT stack tray idle movement detection P005 0-10...
Page 615 Chapter 17 Address Description Remarks P010 saddle alignment motor phase A saddle alignment motor phase B saddle alignment motor current 1: retained saddle press motor PWM 0: ON saddle alignment motor phase A* saddle alignment motor phase B* not used not used LED4 (for indication of presence of paper) 1: ON...
Page 616 Chapter 17 Address Description Remarks P015 paddle rotation motor clock paddle rotation motor CW paddle rotation motor current switchover not used tray motor A tray motor B tray motor ON check LED 1: on paddle lift motor phase A paddle lift motor phase B paddle lift motor current switchover power-down (host standby mode) not used...
Page 617 Chapter 17 Address Description Remarks P020 0-15 not used P021 saddle butting HP sensor 1: HP saddle vertical path sensor 1: paper present saddle pull-in roller HP sensor 1: HP saddle roller guide HP sensor 1: HP saddle stack delivery sensor 0: paper present saddle small sensor 0: paper present...
Page 618 Chapter 17 Address Description Remarks P025 professional puncher PAERCOMACK signal professional puncher PAPEREXIT signal professional puncher door open professional puncher connection detection professional puncher connection detection 0: connected trimmer connection detection 0: connected not used not used stapler HP sensor 0: HP punch motor HP detection 1: HP...
Page 619 Chapter 17 Address Description Remarks P029 stapler slide HP stapler 24V down detection 1: 24V OFF READY detection 1: Ready staple absent detection 0: staple absent inserter SENSON inserter serial error inserter connector detection 1: connected not used upper tray paper sensor 1: paper present lower tray paper sensor 1: paper present...
Page 620: Mn-Cont
Chapter 17 Address Description Remarks P033 front door open detection 0: open punch fan error 1: error upper cover open detection 0: open power supply fan error 1: error Z-fold path set detection 1: present Z-fold unit upper cover open detection 0: open folding unit connection detection 0: connected...
Page 621 Chapter 17 <AE> T-17-16 COPIER > ADJUST > AE Sub item Description Level AE-TBL Use it to adjust the character density for image density adjustment. range: 1 to 9 A higher setting will increase the density of characters. A lower setting will decrease the density of characters. Be sure to enter the value indicated on the service label if you have initialized the RAM on the reader controller PCB.
Page 622 Chapter 17 COPIER > ADJUST > CCD *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level CCD, shading-related adjustment DFTAR-G ** Use it to enter the shading target value for green for ADF mode. Procedure Execute the following: COPIER >...
Page 623 Chapter 17 COPIER > ADJUST > DEVELOP MEMO: At times, the value indicated for the following items may differ before and after input (maximum of +/-3). The fact has to do with how the indication values are computed, and will not affect the operation of the machine. Sub item Description Level...
Page 624 Chapter 17 <DENS> Minor Adjustment of Copy Density T-17-21 COPIER > ADJUST > DENS Sub item Description Level DENS-ADJ Copy density correction Correct the F-value table if fogging occurs or a faint image occurs in a high-density area. A higher setting will reduce faint images. A lower setting will reduce fogging. range: 1 to 9 [Default: 5] Usage: By setting the value larger, the degree of distinct image decreases.
Page 625 Chapter 17 T-17-23 COPIER > ADJUST > V-CONT Sub item Description Level - Enter the value indicated on the service label if you have replaced the DC controller PCB, initialized the RAM, or replaced the potential sensor (EPOTOFST only). - After changing the setting, opening/closing the front cover or turning the power OFF/ON in order to activate the potential control. EPOTOFST Use it to enter the offset value of the potential sensor.
Page 626 Chapter 17 COPIER > ADJUST > V-CONT Sub item Description Level - Enter the value indicated on the service label if you have replaced the DC controller PCB, initialized the RAM, or replaced the potential sensor (EPOTOFST only). - After changing the setting, opening/closing the front cover or turning the power OFF/ON in order to activate the potential control. OHP-OFST Input Developing Bias Offset Value for OHP/Tracing Paper/Postcard range: -50 to 50 (V) [Default: 0V]...
Page 627 Chapter 17 T-17-25 COPIER > ADJUST > HV-TR Sub item Description Level MEMO: At times, the indicated value for the fogging items may differ before and after input (maximum of +/-3). The fact has to do with the way indicated values are computed, and will not affect the operation of the machine.
Page 628 Chapter 17 COPIER > ADJUST > HV-TR Sub item Description Level MEMO: At times, the indicated value for the fogging items may differ before and after input (maximum of +/-3). The fact has to do with the way indicated values are computed, and will not affect the operation of the machine.
Page 629 Chapter 17 COPIER > ADJUST > HV-SP Sub item Description Level MEMO: At times, the indicated value for the following items may differ before and after input (maximum of +/-3). The fact has to do with the way indicated values are computed, and will not affect the operation of the machine.
Page 630 Chapter 17 COPIER > ADJUST > FEED-ADJ Sub item Description Level ADJ-REFE Use it to adjust the horizontal registration for re-pickup (2nd side of 2-sided print). Increase the value if the image is displaced to the front. range: -100 to 100 (unit: 01 mm) Be sure to enter the value indicated on the service label if you have replaced the DC controller PCB or initialized the RAM.
Page 631 Chapter 17 T-17-29 COPIER > ADJUST > EXP-LED Sub item Description Level PRE-TR Use it to enter the output adjustment value of the pre-transfer exposure. range: 20 to 80 [Default: 50] This item is available only for Japanese models, not for models for outside Japan. (Because it is specified not to light the pre-transfer exposure for models for outside Japan.
Page 632: Feeder
Chapter 17 17.4.2 FEEDER 17.4.2.1 FEEDER Items 0011-6094 iR7105 / iR7095 / iR7086 <ADJUST> T-17-30 FEEDER > ADJUST *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level DOCST...
Page 633: Sorter
Chapter 17 17.4.3 SORTER 17.4.3.1 SORTER Items 0011-6104 iR7105 / iR7095 / iR7086 T-17-31 SORTER > ADJUST Sub item Description Level PNCH-HLE Not used PNCH-Y Use it to adjust the punch hole position (side registration direction). range: -5 to 5 (unit: 0.45 mm) By setting the value larger, the punch hole position shifts toward the rear.
Page 634: Function (Operation/Inspection Mode)
Chapter 17 17.5 FUNCTION (Operation/Inspection Mode) 17.5.1 COPIER 17.5.1.1 COPIER Items 0011-5844 iR7105 / iR7095 / iR7086 <INSTALL> Operation for Installation T-17-32 COPIER > FUNCTION > INSTALL Sub item Description Level TONER-S Use it to stir the toner inside the developing assembly at time of installation. - Implement visual check if the developing assembly and the connector of the developing assembly are correctly connected before TONER-S execution.
Page 635 Chapter 17 COPIER > FUNCTION > CCD *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level LUT-ADJ * Use it to execute CCD gain abridged correction. <Procedure>...
Page 636 Chapter 17 T-17-36 COPIER > FUNCTION > CST Sub item Description Level Use it to execute size auto adjustment of the cassette/manual feeder tray. C3-STMTR Use it to register the paper width basic value for cassette 3/4. C3-A4R STMTR width: 139.5 mm; A4R width: 210 mm C4-STMTR <Procedure>...
Page 637 Chapter 17 <PANEL> T-17-39 COPIER > FUNCTION > PANEL Sub item Description Level LCD-CHK Use it to check for missing dots. <Procedure> 1) Select the item, and press the OK key so that the LCD will go on in the following sequence: white, black, red, green, blue. 2) Press the stop key to stop the operation.
Page 638 Chapter 17 <Clutch> Code Name Code Name Code Name manual feeder tray pickup clutch (CL7) deck (left) pickup clutch (CL11) registration brake clutch (CL3) cassette 3 pickup clutch (CL12) vertical path 2 clutch (CL9) manual feeder tray transport clutch (CL18) vertical path 3 clutch (CL13) pre-registration clutch (CL5) buffer inside magnet roller drive clutch...
Page 639 Chapter 17 COPIER > FUNCTION > CLEAR *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level CNT-MCON Use it to reset the service counter controlled by the main controller PCB. <Procedure>...
Page 640 Chapter 17 <MISC-R> T-17-42 COPIER > FUNCTION > MISC-R Sub item Description Level SCANLAMP Use it to turn on the scanning lamp. <Procedure> 1) Select the item. 2) Press the OK key so that the scanning lamp goes on and remains on for about 3 sec. <MISC-P>...
Page 641 Chapter 17 COPIER > FUNCTION > MISC-P Sub item Description Level CL-ADJ Use it to adjust the timing at which a clutch goes on and off. <Clutches in Question> Vertical path 1 clutch /Vertical path 2 clutch /Vertical path 3 clutch /Vertical path 4 clutch /Lower feeder middle clutch /Lower feeder right clutch /Deck (left) feeding clutch /Side paper deck feeding clutch <Operation Method>...
Page 642 Chapter 17 COPIER > FUNCTION > SYSTEM Sub item Description Level HD-CLEAR Use it to initialize the partition selected using CHK-TYPE. <Procedure> 1) Select the item. 2) Press the OK key. 3) Turn off and then on the main power so that initialization starts. Do not turn off the power while initialization is under way.
Page 643: Feeder
Chapter 17 17.5.2 FEEDER 17.5.2.1 FEEDER Items 0011-6095 iR7105 / iR7095 / iR7086 T-17-46 FEEDER > FUNCTION *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level SENS-INT Use it to adjust the sensitivity of the various sensors of the ADF.
Page 644 Chapter 17 FEEDER > FUNCTION *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level SL-CHK ** Use it to check the ADF solenoid on its own. <Procedure>...
Page 645: Sorter
Chapter 17 17.5.3 SORTER 17.5.3.1 SORTER Items 0011-6678 iR7105 / iR7095 / iR7086 T-17-47 SORTER > FUNCTION Sub item Description Level PCH-STUP Use it to setup up a professional puncher. (non-Japanese model only) Use it to adjust the horizontal registration position when installing a professional puncher. Operation method 1) Connect the machine and the puncher, turn the power ON.
Page 646: Option (Machine Settings Mode)
Chapter 17 17.6 OPTION (Machine Settings Mode) 17.6.1 COPIER 17.6.1.1 COPIER Items 0011-6021 iR7105 / iR7095 / iR7086 <BODY> Select Machine Specification Concerning the Machine Body T-17-48 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086).
Page 647 5) Turn off and then back on the main power switch. XXYYZZAA XX: country (e.g., JP=Japan) YY (*): language (e.g., ja=Japanese) ZZ: (*) destination (e.g., 00=Canon) AA: paper size series (00=AB; 01=inch; 02=A; 03=inch/AB) *: Cannot change the setting. TR-SP-C1 Use it to change the transfer/separation output settings for pickup from the right deck.
Page 648 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level DEV-SLOW Use it to enable/disable the developing cylinder speed variation mechanism. settings 0: change to suit environment;...
Page 649 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level ACFRQNY Use it to set the developing AC bias frequency (remedy for retransfer/fogging; for plain paper and other papers). Set the developing AC bias frequency for other papers than recycled paper/thin paper/thick paper.
Page 650 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level FIX-EXP Selection of fixing splash/streak restriction mode Aiming at restricting fixing splash/streak, select VD down (toner level down/density down) control mode.
Page 651 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level DNSTRANS Switching the priority of DNS transfer Determine the priority of protocol (IPv4/IPv6) used for DNS inquiry based on the DNStrans value.
Page 652 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level OHP-CNT Use it to enable/disable the transparency mode potential control mechanism. settings 0: use the target value obtained from transparency mode (default) 1: do not execute potential control during transparency mode (Use potential control for plain paper mode)
Page 653 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level DRM-IDL Use it to set the drum idle rotation mode executed at power-on. -This is used in case of toner adhesion onto the photosensitive drum or light density due to distorted image.
Page 654 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level TEMP-TBL Use it to select an appropriate fixing temperature. settings - if 200V model 0: 188 deg C (default) 1: 198 deg C 2: 183 deg C 3: 178 deg C 4 to 6: 173 deg C...
Page 655 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level BK-BD-1 to BK- Use it to set the month-based black band sequence mode (January to December). BD-12 As a countermeasure of light density, set a black belt sequence (toner ejecting sequence) settings...
Page 656 MEMO: T.O.T (TUIF over TCP/IP) Communication protocol between embedded application presentation (UI) and applications within the device including COPY/ SEND/BOX etc., (Canon original protocol) CMD-PORT Use it to turn on/off the T.O.T (TUIF over TCP/IP) async type status communication port.
Page 657 MEMO: T.O.T (TUIF over TCP/IP) Communication protocol between embedded application presentation (UI) and applications within the device including COPY/ SEND/BOX etc., (Canon original protocol) CHNG-CMD Use it to set the T.O.T (TUIF over TCP/IP) command connection port number. Use it to set the port number for the command connection in an TUIF over TCP/IP environment. This is used for changing the port No.
Page 658 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level MEAP-DSP Use it to prohibit a switch-over from the MEAP screen to the standard screen (COPY/SEND/BOX screen etc.,). settings 0: off (shift to standard screen;...
Page 659 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level REBOOTSW enables/disables the rebooting mechanism in conjunction with E240 settings: 0: reboot (default);...
Page 660 Chapter 17 COPIER > OPTION > BODY *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level UI-WEB Set whether or not to display the Web browser screen in the control panel. This mode is used to set whether or not to display the Web browser screen in the control panel.
Page 661 For a list of settings, see the "Soft Counter Specifications" found later. CONTROL enables/disables the charging mechanism (PDL job) When connecting with the account-managing device (e.g., coin vendor, non-Canon control card), it switches over the count pulse (on/ off) in the account-managing device. settings 0: do not restrict (default);...
Page 662 Chapter 17 COPIER > OPTION > USER *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level PR-PSESW Use it to enable/disable display of the print pause function switch. settings 0: do not display (default);...
Page 663 Chapter 17 COPIER > OPTION > USER *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level ATCT-ADD Auto clear time additional SW This function is to set the auto clear time(or auto-offline transfer time that correspounds with auto clear time) to less than 1 min.
Page 664 0: do not display (default); 1: display PCL-COPY Binder control mode for COPIES command of PCL This is the mode to unite the operations because the way to control the COPIES command of PCL is different between the Canon PCL and the non-Canon PCL. settings 0: [default] to control by page according to the value of COPIES command specified at each page.
Page 665 Chapter 17 COPIER > OPTION > USER *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). ***: up graded version Sub item Description Level DPT-ID-7 Use it to enable/disable group ID registration and 7-character authentication input. settings 0: normal (default);...
Page 666 1: image processing equivalent of iR2220/2800/3300 series (compatibility with existing machines) 2: image processing equivalent of iR105 (compatibility with existing machine) 3: backup 4: landscape image and portrait image can be duplexed printing using Canon controller. This is the compatible mode with non-Canon controller. 5 through 65535: backup When the setting value is '1', the output will be equivalent to that of iR2200 / 2800 / 3300 series.
Page 667 Settings]>[SNMP Settings]. There is an internal community name (administrative privilege) in addition to the community name that is set in the above item, and it is used at the time of access using the Canon utility software such as NetSpot.
Page 668 Chapter 17 COPIER > OPTION > ACC ***: up graded version Sub item Description Level TRM-CTR Use it to enable/disable display of the message for replacement of the trimmer blade on the user screen settings 0: do not display (default); 1: display TRM-CTRH enabling/disabling display of the trimmer blade replacement message on the user screen settings...
Page 669 Chapter 17 COPIER > OPTION > INT-FACE Sub item Description Level AP-CODE Use it set the path for printing (CPCA) from a PS print server unit application (PrintMe). settings 0 to 9999999 (default: 0) NWCT-TM Use it to set the time-out length in a network environment. settings 1 to 5 (unit: min;...
Page 670 Chapter 17 COPIER > OPTION > LCNS-TR ***: up graded version Indication EX: ST-XXXX 1 <-( 0) [0 to 0] [1] [2] [1] status indication; 0: not installed (default); 1: installed [2] invalidation execution; 0: invalidation execution (accepts only 0) <Invalidation Transfer>...
Page 671 Chapter 17 Stacker 00010001 Finisher 00001001 -------- -------- -------- -------- -------- -------- -------- -------- -------- -------- F-17-14 [1] Names of connected accessories [2] IDs of connected accessories (unique, 8-character) [3] Order of connection 17-83...
Page 672: Soft Counter Specifications
Chapter 17 17.6.1.2 Soft Counter Specifications 0011-6022 iR7105 / iR7095 / iR7086 T-17-54 Counter description Support total 1 total 2 total (large) total (small) total (full color 1) total (full color 2) total (black-and-white 1) total (black-and-white 2) total (mono color; large) total (mono color;...
Page 673 Chapter 17 Counter description Support total B2 (double-sided) large B (double-sided) small B (double-sided) total B (mono color 1) total B (mono color 2) total B (full color; large) total B (full color; small) total B (full color + mono color; large) total B (full color + mono color;...
Page 674 Chapter 17 Counter description Support copy A (full color + mono color 2) copy A (full color + mono color 1) copy A (full color; large; double-sided) copy A (full color; small; double-sided) copy A (mono color; large; double-sided) copy A (mono color; small; double-sided) copy A (black-and-white;...
Page 675 Chapter 17 Counter description Support print A (small) print (full color 1) print (full color 2) print (mono color 1) print (mono color 2) print (black-and-white 1) print (black-and-white 2) print (full color; large) print (full color; small) print (mono color; large) print (mono color;...
Page 676 Chapter 17 T-17-59 Counter description Support scan (total 1) scan (total 2) scan (large) scan (small) black-and-white scan (total 1) black-and-white scan (total 2) black-and-white scan (large) black-and-white scan (small) color scan (total 1) color scan (total 2) color scan (large) color scan (small) T-17-60 Counter description...
Page 677 Chapter 17 Counter description Support reception print (full color; large; double-sided) reception print (full color; small; double-sided) reception print (grayscale; large; double-sided) reception print (grayscale; small; double-sided) reception print (black-and-white; large; double-sided) reception print (black-and-white; small; double-sided) T-17-62 Counter description Support report print (total 1) report print (total 2)
Page 678: Feeder
Chapter 17 Counter description Support transmission scan total 8 (black-and-white) universal transmission scan total (color) universal transmission scan total (black-and-white) box scan (color) box scan (black-and-white) remote san (color) remote scan (black-and-white) transmission scan /fax (color) transmission scan/fax (black-and-white) transmission scan/i-fax (color) transmission scan/i-fax (black-and-white) transmission scan/e-mail (color) transmission scan/e-mail (black-and-white)
Page 679: Sorter
Chapter 17 17.6.3 SORTER 17.6.3.1 SORTER Items 0018-2759 iR7105 / iR7095 / iR7086 T-17-65 SORTER > OPTION Sub item Description Level BLNK-SW Use it to set the margin width for the left and right sides of the crease when the saddle stitcher is used. settings 0: normal width (5 mm);...
Page 680: Board
Chapter 17 17.6.4 BOARD 17.6.4.1 BOARD Items 0011-6132 iR7105 / iR7095 / iR7086 T-17-66 BOARD > OPTION Sub item Description Level FONTDL Use it to enable/disable display of the service setup screen for fonts listed by the PS kanji font downloader. settings 0: disable display (default);...
Page 681 Chapter 17 COPIER > TEST > NETWORK ***: up graded version Sub item Description Level PING-IP6 Issue of PING to the specified IPv6 address Issue PING to the address specified from MFP to check continuity in the network in the IPv6 environment. 17-93...
Page 682: Counter (Counter Mode)
Chapter 17 17.8 COUNTER (Counter Mode) 17.8.1 COPIER 17.8.1.1 COPIER Items 0011-6289 iR7105 / iR7095 / iR7086 <TOTAL> T-17-69 COPIER > COUNTER > TOTAL Sub item Description Level SERVICE1 total counter 1 for service SERVICE2 total counter 2 for service large size: increase by 2;...
Page 683 Chapter 17 <JAM> T-17-73 COPIER > COUNTER > JAM Sub item Description Level TOTAL total jam counter FEEDER ADF total jam counter SORTER finisher total jam counter 2-SIDE duplexing unit jam counter manual feeder pickup jam counter right deck pickup jam counter left deck pickup jam counter C3/C4 cassette 3/4 pickup jam counter...
Page 684 Chapter 17 COPIER > COUNTER > DRBL-1 *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). SCN-LMP * not used PRM-UNIT primary charging assembly counter PRM-CLN primary charging wire cleaner counter PO-UNIT pre-transfer charging assembly counter PO-CLN...
Page 685 Chapter 17 COPIER > COUNTER > DRBL-2 *: model equipped with DADF-Q1 (outside Japan: iR7105/7095; inside Japan: All model). **: model equipped with DADF-M1 (outside Japan: iR7086). Sub item Description Level PD-SP-RL separation roller counter (side paper deck) PD-PU-CL pickup clutch counter (side paper deck) PD-FD-RL transport roller counter (side paper deck) PD-PL-CL...
Page 686 Chapter 17 <H-DRBL-1> Counters for Durables (used as reference after a long period of use of the host machine, i.e., at 6,000,000 prints) T-17-78 COPIER > COUNTER > H-DRBL-1 Sub item Description Level DEV-U developing assembly counter PT-DRM photosensitive drum counter DRM-DR-U drum drive counter D-CLW-AM...
Page 687 Chapter 17 COPIER > COUNTER > H-DRBL-2 Sub item Description Level C-PU-D-U cassette pickup drive unit counter R-LFT-DR right deck lifter drive unit counter L-LFT-DR left deck lifter drive assembly counter MLT-DR-U multifeeder pickup drive unit counter MN-DR-U main drive unit counter AR-FIL1 air filter counter AR-FIL2...
Page 689 Chapter 18 Upgrading...
Page 691 Contents Contents 18.1 Outline..................................18-1 18.1.1 Overview of Upgrading Work ..............................18-1 18.1.2 Outline of the Functions and Operations ..........................18-2 18.1.3 Points to Note at Time of Downloading ..........................18-5 18.2 Making Preparations ..............................18-5 18.2.1 Installing the System Software (System CD -> SST)......................18-5 18.2.2 Copying the System Software (SST ->...
Page 693: Outline
Chapter 18 18.1 Outline 18.1.1 Overview of Upgrading Work 0011-6749 iR7105 / iR7095 / iR7086 The machine and its system software options may be upgraded as follows: - downloading from a PC to which the Service Support Tool (SST) has been installed - downloading from a USB device - replacing the DIMM-ROM T-18-1...
Page 694: Outline Of The Functions And Operations
Chapter 18 18.1.2 Outline of the Functions and Operations 0011-6750 iR7105 / iR7095 / iR7086 When connected to a PC (to which the SST and system software have been installed) and USB device (to which system software has been copied), the machine provides the following functions: iR - - - - PC for service work...
Page 695 Chapter 18 Main power on keypad, 2+8 on keypad, 1+7 switch ON Safe mode Boot ROM Boot program program SYSTEM program In service mode COPIER > FUNCTION > SYSTEM > DOWNLOAD Normal mode program Safe mode Normal mode (Download mode A) (Download mode B) F-18-2 Use safe mode for the following:...
Page 696 Chapter 18 18-4...
Page 697: Points To Note At Time Of Downloading
Chapter 18 Installing the System Software When downloaded, the system software is stored in the temporary storage area of the HDD. At the end of downloading, the main power switch must be turned off and then back on, thus restarting the machine and writing the system software to both system area and flash ROM from the temporary storage area. When the main power switch is turned off and then back on once again, the machine will start up using the new system software.
Page 698 Chapter 18 Service Support Tool DLM0 (Ver.3.21E) Target Selection CONTROL Model List S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . S e l e c t a m o d e l t o c o n n e c t CONNECT R e g i s t e r F i r m wa r e...
Page 699 Chapter 18 5) Select the drive in which the System CD has been set, and click [SEARCH]. Service Support Tool DLM0 (Ver.3.21E) Registerd Firms Regist Firm CONTROL C l i c k a b u t t o n t o exe c u t e . Registered fir mware S e l e c t a d r i ve a n d fo l d e r.
Page 700: Copying The System Software (Sst -> Usb)
Chapter 18 7) When a message has appeared to indicate that the system software has been installed, click [OK]. Service Support Tool DLM0 (Ver.3.21E) Registerd Firms Found Firm CONTROL C l i c k a b u t t o n t o exe c u t e . Registered fir mware F i r m wa r e r e g i s t ra t i o n c o m p l e t e d .
Page 701 Chapter 18 4) Click the USB icon on the Target Selection screen. Service Support Tool DLM0 (Ver.3.21E) Target Selection CONTROL Export Firm Selection S e l e c t t h e t a r g e t . C l i ck a b u t t o n t o exe c u t e . S e l e c t t h e d e s t i n a t e d r i ve .
Page 702 Chapter 18 6) Select the appropriate series and version of the system software you want to copy. Service Support Tool DLM0 (Ver.3.21E) Target Selection CONTROL Export Firm Selection S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e .
Page 703: Making Connections (Sst In Use)
Chapter 18 8) When done, click [OK]. Service Support Tool DLM0 (Ver.3.21E) Target Selection CONTROL Export Firm Selection S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . F i l e c o py h a s b e e n c o m p l e t e d .
Page 704: Making Connections (Usb Device In Use)
Chapter 18 COPIER > FUNCTION > SYSTEM > DOWNLOAD; then, click [OK]. - Safe Mode Turn on the main power switch while holding down the keys 2 and 8. In response, the machine will start up in safe mode. 18.2.4 Making Connections (USB device in use) 0011-6754 iR7105 / iR7095 / iR7086 [Requirements]...
Page 705: Formatting The Hdd For Selected Partitions
Chapter 18 iRYYYY HDFormat FSTDEV TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN APL_KEEP IMG_MNG PDLDEV FSTCDEV BOOTDEV F-18-16 [1] HDD (service part; without partitions) [2] Formatting for full partition (only in safe mode) [3] HDD after formatting [4] Partition settings information file 18.3.2 Formatting the HDD for Selected Partitions 0011-6756 iR7105 / iR7095 / iR7086...
Page 706: Formatting The Partitions
Chapter 18 Partition-based formatting is possible in service mode ( COPIER > FUNCTION > SYSTEM > HD-CLEAR ), with the exception of BOOTDEV. 18.3.3 Formatting the Partitions 0011-6757 iR7105 / iR7095 / iR7086 1) Start up the SST. 2) Select the model [1] and the type of system software [2] ('Single'); then, check the network settings, and click [START]. Service Support Tool DLM0 (Ver.3.21E) Interface Network...
Page 707: Downloading System Software
Chapter 18 ServiceSupportTool DLM10 (Ver.3.21E) 172.16.1.100 iRC3170 SAFE C lear HDDFormat Control C l i ck t h e b u t t o n o f t h e t a s k t o b e Exe cu te for ma tt ing ? exe c u t e d .
Page 708 Chapter 18 Service Support Tool DLM0 (Ver.3.21E) Target Selection CONTROL Model List S e l e c t t h e t a r g e t . C l i c k a b u t t o n t o exe c u t e . S e l e c t a m o d e l t o c o n n e c t i R 7 1 0 5 iR7105...
Page 709 Chapter 18 3) Make sure of the network settings, and click [Start Batch Download]. Service Support Tool DLM0 (Ver.3.21E) Interface Network IP Address 172.16.1.100 REGISTER REMOVE Batch List CONTROL Model List C l i c k a b u t t o n t o exe c u t e . i R 7 1 0 5 v 1 .
Page 710 Chapter 18 MEMO: Refer to the Batch Download List screen [1] for the progress of downloading. Service Support Tool DLM0 (Ver.3.21E) Batch List BATCH CONTROL Batch Result Batch download list B a t c h d o w n l o a d r e s u l t s i R 7 1 0 5 v 1 .
Page 711 Chapter 18 Service Support Tool DLM0 (Ver.3.21E) Batch List BATCH CONTROL Batch Result Batch download list B a t c h d o w n l o a d r e s u l t s i R 7 1 0 5 v 1 . 1 2 r e v . 0 C o p y / P D L - B o o t H D F o r m a t Results 1.Wait...
Page 712 Chapter 18 4) When downloading has ended, click [OK] to go back to the previous screen. ServiceSupportTool DLM10 (Ver.3.21E) 172.16.1.100 iR7105 NORMAL C l e a r SelectableFirmware Control C l i c k t h e b u t t o n o f t h e t a s k t o b e D ow n l o a d i n g c o m p l e t e Firmware Version exe c u t e d .
Page 713 Chapter 18 formatting, and download the system software once again. 18-22...
Page 714: Other Upgrade Methods
Chapter 18 MEMO: You can remove the downloaded system software before it is written to the HDD or flash ROM. To do so, go through the following before restarting the machine: 1) Click [Clear] [1]. ServiceSupportTool DLM10 (Ver.3.21E) 172.16.1.100 iR7105 NORMAL C l e a r SelectableFirmware...
Page 715 Chapter 18 An old model has to be upgraded to the V50.00 system or later for an upgraded device. See the following procedure to upgrade. 1) Before upgrade, backup the data if needed. At upgrade, HDD must be all formatted; thus, user data saved in HDD will be initialized. The data in additional function cannot be imported with the upgraded device;...
Page 716: Uploading And Downloading Backup Data
Chapter 18 5) Execute ALL format with using SST. At this time, connect with iR7105_V2. MEMO: Formatting with using USB memory is not available. It is available with SST only. 6) After turning ON/OFF the power switch, start with 2+8 and install the complete System firmware for upgraded device with using SST or USB memory. 7) After normal start, start with pressing 1 + 7 and upgrade the ACC firmware of ARCNET connection to the upgrade device compliant from the download mode in service mode.
Page 717: Version Upgrade Using Usb
Chapter 18 18.4.5 Version Upgrade using USB 18.4.5.1 Overview of Menus and Functions 0011-6776 iR7105 / iR7095 / iR7086 F-18-48 Downloading the System Software [1]: Upgrade (Auto) Use it to download/write the system software. (auto) [2]: Upgrade (w Confirmation) Use it to download the system software. (auto or selective) [3]: Upgrade (Overwrite all) Use it to download the system software.
Page 718: Points To Note
Chapter 18 18.4.5.2 Points to Note 0011-6777 iR7105 / iR7095 / iR7086 Turning Off the Power Do not turn off the machine while downloading or writing is under way. Doing so could prevent the machine from starting up. If this is the case, execute HDD formatting (menu [4]), and download the system software.
Page 719: Downloading/Writing The System Software (Auto)
Chapter 18 18.4.5.3 Downloading/Writing the System Software (auto) 0011-6778 iR7105 / iR7095 / iR7086 [1]: Upgrade (AUTO) The system software on the HDD and that in the USB device are compared. If the latter is new, it will be downloaded to the temporary storage area of the HDD. At the end of the downloading, the machine restarts on its own to write the downloaded system software to the system area of the HDD and the flash ROM.
Page 720: Downloading The System Software (Auto Or Selective)
Chapter 18 - Screen Showing the Progress of Writing to the HDD F-18-51 6) At the end of writing to the HDD, a message will appear asking you to turn off and then back on the power. Turn off the power, remove the USB device, and turn the power back on.
Page 721: Downloading The System Software (Overwriting)
Chapter 18 F-18-54 5) While downloading is under way, the control panel screen shows its progress. At the end of downloading, a message will appear asking you to press a key. Press the appropriate key. If the machine is in normal mode, it starts the shut-down instructions. F-18-55 6) When a message appears asking you to turn off the power, turn off the main power switch, remove the USB device, and turn on the main power switch.
Page 722 Chapter 18 F-18-57 5) While downloading is under way, the control panel screen shows its progress. At the end of downloading, a message will appear asking you to press a key. Press the appropriate key. If the machine is in normal mode, the shut-down sequence will start. F-18-58 6) When a message appears asking you to turn off the power, turn off the main power, remove the USB device, and turn the main power switch back on.
Page 723: Formatting The Hdd
Chapter 18 18.4.5.6 Formatting the HDD 0011-6781 iR7105 / iR7095 / iR7086 This function is available only when the machine is in safe mode. [4]: Format HDD (in the presence of BOOTDEV) Use it to format the HDD for BOOTDEV partition. [4]: Format HDD (ALL) (in the absence of BOOTDEV, as when replacing with new HDD) Use it to format the HDD for full partition.
Page 724: Other Functions
Chapter 18 F-18-62 7) Start downloading the system software. For instructions, see "Downloading the System Software." 18.4.5.7 Other Functions 0011-6782 iR7105 / iR7095 / iR7086 [5]: Backup This function is for R&D purposes only. Do not use it. [6]: Restore former version (in the presence of backup of system software) Use it to restore the backup of the system software while saving the system software that is current as a backup.
Page 725 Chapter 18 5) Turn off the main power switch, remove the USB memory, and turn on the main power switch. [7]: Clear downloaded files Use it to remove the system software files that have been saved in the temporary storage area of the HDD. Use it if you want to remove the files without writing them to the HDD after downloading (menu [2] and [3]).
Page 726 Chapter 19 Service Tools...
Page 728: Service Tools
Contents Contents 19.1 Service Tools................................19-1 19.1.1 Special Tools Table.................................. 19-1 19.1.2 Solvents/Oils .................................... 19-2...
Page 730 Chapter 19 19.1 Service Tools 19.1.1 Special Tools Table 0010-9251 iR7105 / iR7095 / iR7086 You will need the following tools in addition to the standard tools set to service the copier. T-19-1 Tool name Tool No. Shape Rank* Remarks Digital multimeter FY9-2002 For adjusting the laser intensity together with...
Page 731 Chapter 19 Tool name Tool No. Shape Rank* Remarks Tester extension pin FY9-3038 For making electrical checks (attachment to the meter). Tester extension pin (L-tipped) FY9-3039 For making electrical checks (attachment to the meter). D-10 Test Sheet FY9-9129- For adjusting images. Loupe CK-0056- For checking images.
Page 732 Chapter 19 Name Uses Composition Remarks Lubricant Mineral oil (paraffin - CK-0524 (100 cc) family) Lubricant Lubricating; Silicone oil - CK-0551 (20 g) e.g., friction parts. Drum cleaning powder Cleaning; Selenium oxide - CK-0429 e/g., photosensitive drum. Lubricant Lubricating; Silicone oil - FY9-6011 (50 cc) e.g., scanner rail.
Page 734 Sep 7 2007...

This manual is also suitable for:

Ir7105 series Ir7095 series 7095 series 7086 series

Canon iR7086 Series Service Manual

Table of Contents

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Chapter 1 Introduction

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Chapter 2 Installation

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Chapter 15 Correcting Faulty Images

Chapter 3 Basic Operation

Chapter 4 Main Controller

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Chapter 5 Original Exposure System

Parts Replacement Procedure

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