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Toro 07367 Operator's Manual
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Toro 07367 Operator's Manual

Toro 07367 Operator's Manual

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Form No. 3363-949 Rev C
Workman
®
HDX Utility Vehicle
Model No. 07366—Serial No. 310000001 and Up
Model No. 07367—Serial No. 310000001 and Up
Model No. 07367TC—Serial No. 310000001 and Up
Model No. 07370—Serial No. 310000001 and Up
Model No. 07370TC—Serial No. 310000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)

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Summary of Contents for Toro 07367

  • Page 1 Model No. 07367TC—Serial No. 310000001 and Up Model No. 07370—Serial No. 310000001 and Up Model No. 07370TC—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    1. Model and serial number location and product damage. You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for Model No. product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Contents Using The Differential Lock ....... 30 Four Wheel Drive (Four Wheel Drive Models Only).............. 31 Introduction..............2 Transporting Vehicle .......... 31 Safety ................4 Towing the Vehicle ..........31 Safe Operating Practices ........4 Towing a Trailer with the Vehicle......32 Supervisor’s Responsibilities .........

  • Page 4: Safety

    Safety Converting the Speedometer ......54 Hydraulic System Maintenance ....... 55 Changing the Hydraulic Fluid and Cleaning The machine meets the requirements of SAE J2258. the Strainer............. 55 Supervisors, operators and service persons should be Replacing the Hydraulic Filter ......55 familiar with the following standards and publications: Changing the High Flow Hydraulic Oil and (The material may be obtained from the address shown).

  • Page 5: Supervisor's Responsibilities

    • Use only an approved nonmetal, portable fuel replacement manual is available by sending complete container. Static electric discharge can ignite fuel model and serial number to: The Toro® Company, vapors in a ungrounded fuel container. Remove the 8111 Lyndale Avenue South, Minneapolis, Minnesota fuel container from the bed of the vehicle and place 55420.

  • Page 6: Maintenance

    for the vehicle. Never overfill attachments or exceed feet. Release the tailgate latches from the side of the vehicle maximum gross vehicle weight (GVW). box, not from behind. – Keep all bystanders away. Before backing up, • When starting the engine: look to the rear and ensure that no one is behind –...

  • Page 7: Sound Pressure

    • If major repairs are ever needed or assistance is required, contact an Authorized Toro Distributor. • To be sure of optimum performance and safety, always purchase genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering this vehicle in any manner may affect the vehicle’s...

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9084 1. Lift point 2. Tie-down point 106-6755 115-7723 1.
  • Page 9 115-7746 1. Warning—do not operate this machine unless you are trained. 3. Fire hazard—stop the engine before fueling. 2. Warning—lock the parking brake, stop the engine, and 4. Tipping hazard—slow down and turn gradually, use caution remove the ignition key before leaving the machine. and drive slowly when driving on slopes, do not exceed 20 mph (32 kph), and drive slowly over rough terrain or when carrying a full or heavy load.
  • Page 10 115-7756 1. High flow hydraulics—engaged 106-2355 1. Slow 3. Transmission—third high; no fast speed 2. Fast 115-7739 1. Falling, crushing hazard, bystanders—no riders on machine. 115-7813 1. Power outlet 10A 5. Lights, brake 15A 93–9868 6. Hazard 10A 2. Switched power 10A 3.
  • Page 11 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
  • Page 12 115-2281 1. Headlights 4. Engine—run 2. Horn 5. Engine—start 3. Engine—stop 93-9899 1. Crushing hazard—install the cylinder lock. 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping.

  • Page 13: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel. Washer ROPS frame Mount the ROPS (Rollover Protection System) Bolt, 1/2 inch Electrolyte Activate and charge the battery. Check the engine oil, transaxle/hydraulic –...

  • Page 14: Activate And Charge The Battery

    Install the ROPS (Rollover Activate and Charge the Protection System) Battery (TC Models Only) (TC Models Only) Parts needed for this procedure: Parts needed for this procedure: ROPS frame Electrolyte Bolt, 1/2 inch Procedure Procedure If the battery is not filled with electrolyte or activated, it must be removed from the vehicle, filled with electrolyte 1.

  • Page 15: Checking Fluid Levels

    6. Remove the filler caps. Slowly add electrolyte to each cell until level is up to the fill ring. Install the filler caps. Important: Do not overfill the battery. Electrolyte will overflow onto other parts of the vehicle and severe corrosion and deterioration will result.

  • Page 16: Product Overview

    Gear Shift Lever Product Overview Fully press the clutch pedal and move the shift lever Controls (Figure 7) into the desired gear selection. A diagram of the shift pattern is indicated in Figure 8. Note: Determine the left and right sides of the machine from the normal operating position.

  • Page 17: Parking Brake

    • Shift only on level ground. • Press clutch pedal fully. • Move the lever fully forward for High and fully rearward for Low. High is for higher speed driving on level, dry surfaces with light loads. Low is for low speed driving. Use this range when greater than normal power or control is required.

  • Page 18: Hour Meter

    Horn Button (TC models only) Toro distributor for assistance. Pressing the horn button activates the horn (Figure 10). Check the operation of warning lights as follows: 1.
  • Page 19 Important: The engine is equipped with on board diagnostics to trouble shoot engine malfunctions. Refer to the Toro Service Manual for information on the operation of the diagnostics and how to read the codes of the system.

  • Page 20: Specifications

    Figure 14. accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. G016095 Figure 14 1.

  • Page 21: Adding Fuel

    3. If the oil level is low, remove the filler cap (Figure 15) and add enough oil to raise the level to the Full The Toro® Company strongly recommends the mark on the dipstick. use of fresh, clean, unleaded regular grade gasoline in Toro gasoline powered products.
  • Page 22 DANGER DANGER In certain conditions, gasoline is extremely In certain conditions during fueling, static flammable and highly explosive. A fire or explosion electricity can be released causing a spark which from gasoline can burn you and others and can can ignite the gasoline vapors. A fire or explosion damage property.

  • Page 23: Checking The Cooling System

    Checking the Cooling System The transaxle reservoir is filled with Dexron III ATF. Check the level before the engine is first started and Service Interval: Before each use or daily every 8 hours or daily, thereafter. Capacity of system is . Cooling system capacity: 4 qt (3.7 l) Transaxle reservoir capacity: 7.5 qt (7 l).

  • Page 24: Checking The Front Differential Oil Level (Four Wheel Drive Models Only)

    Checking the Front Differential Oil Level (Four Wheel Drive Models Only) Service Interval: Every 100 hours/Monthly (whichever comes first) The differential is filled with Mobil 424 hydraulic oil. Figure 20 1. Position the vehicle on a level surface. 1. Cap 2.

  • Page 25: Checking The Tire Pressure

    Checking the Tire Pressure 1. Park the machine on a level surface. 2. The fluid level should be up to the Full line on the Service Interval: Before each use or daily reservoir (Figure 24). The maximum air pressure in the front tires is 32 psi (220 kPa) and the rear tires is 18 psi (124 kPa).

  • Page 26: Starting The Engine

    5. When the vehicle gains enough speed, remove your • Check all fluid levels and add the appropriate foot from the accelerator pedal, fully press the amount of Toro specified fluids, if any are found clutch pedal, move the gear shift lever to the next to be low.

  • Page 27: Checking The Interlock System

    • Check the fluid and engine oil levels regularly If the engine cranks or starts, there is a malfunction and be alert for indications of overheating in any in the interlock system that must be repaired before component of the vehicle. operating the vehicle.

  • Page 28: Passengers

    it easy as you begin. Be sure you know how to stop quickly in an emergency. If you need help, ask your supervisor for assistance. Many factors contribute to accidents. You have control over several of the most important. Your actions, such as driving too fast for conditions, braking too fast, turning too sharp, and combinations of these, are frequent cause of accidents.

  • Page 29: Turning

    Tip Overs When using heavy attachments, more than 1000 lb (454 kg), such as sprayers, top dressers, or spreaders, etc., The vehicle is equipped with a roll bar, hip restraints, restrict your operating speed by moving the 3rd high seat belts, and hand hold. The ROPS system (Rollover lockout switch to the slow position.

  • Page 30: Loading And Dumping

    hill are particularly dangerous. Even at a slow speed Loads vary in how they are distributed. Sand spreads and without a load, tip overs are more likely if you turn out evenly and quite low. Other items, such as bricks, on a hill.

  • Page 31: Four Wheel Drive (Four Wheel Drive Models Only)

    In case of an emergency, the vehicle can be towed for The extra traction available with the four wheel a short distance. However, Toro does not recommend drive feature can be enough to get you into this as a standard procedure.

  • Page 32: Towing A Trailer With The Vehicle

    Workman, depending on your application. Contact off position. your Authorized Toro Distributor for details. When equipped with a tow hitch bolted onto the rear axle tube, your Workman can tow trailers or attachments with a Gross Trailer Weight (GTW) up to 3500 lb (1587 kg).
  • Page 33 B except that the lever is held in this position by 1. Pull back the locking ring on the coupler. a detent lever in the control panel. This allows 2. Pull the hose firmly from the coupler. oil to flow continuously to equipment that uses a hydraulic motor.

  • Page 34: Maintenance

    Maintenance CAUTION If you leave the key in the ignition switch, someone Determine the left and right sides of the machine from could accidently start the engine and seriously the normal operating position. injure you or other bystanders. Remove the key from the ignition before you do any CAUTION maintenance.

  • Page 35: Service Interval Chart

    Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts • Inspect opening on filter. • Change the air cleaner filter. (more frequently in dusty or dirty conditions) • Change engine oil and filter. • Inspect the constant velocity boot for cracks, holes, or a loose clamp (four wheel drive models only).

  • Page 36: Heavy Duty Operation

    Heavy Duty Operation Important: If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently: • Desert operation • Cold climate operation below 32 degrees F (0 degrees C) • Trailer towing •...

  • Page 37: Removing The Full Bed

    Figure 33 Figure 34 1. Bed support 3. Bed 1. Bed mounting plate 4. Lynch pin 2. Cylinder barrel 2. Cylinder rod end 5. Rear slots (Full bed) 3. Clevis pin 6. Front slots (2/3 bed) 4. When finished, remove the bed support from the cylinder and insert it into the brackets on the back 3.

  • Page 38: Jacking The Vehicle

    rear frame channel and install 2 clevis pins and lynch pins (Figure 36). 3. With the bed lowered, secure each cylinder rod end, to the appropriate slots in the bed mounting plates with a clevis pin and lynch pin. Insert the clevis pin from outside of the bed with the lynch pin toward the outside (Figure 36).

  • Page 39: Removing The Hood

    Figure 37 1. Front jacking points Figure 39 1. Hood 2. Pivot the bottom of the hood upward until the top mounting tabs can be pulled from the frame slots (Figure 39). 3. Pivot the top of hood forward and unplug the wire connectors from the head lights (Figure 39).

  • Page 40: Lubrication

    Lubrication Greasing Bearings and Bushings Service Interval: Every 100 hours (Lubricate more frequently in heavy duty applications) The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. The grease fitting locations and quantities are as follows: •...
  • Page 41 Figure 44...

  • Page 42: Engine Maintenance

    Engine Maintenance Inspecting the Carbon Canister Air Filter Service Interval: After the first 50 hours Every 200 hours 1. Locate the air filter on the bottom of the carbon canister (Figure 45). Figure 46 1. Air cleaner cover 2. Filter 2.

  • Page 43: Replacing The Spark Plugs

    Every 200 hours The correct spark plug to use is a Champion RC 14YC or NGK BPR 4ES. 1. Raise the bed (if so equipped) and place the safety support on the extended lift cylinder to hold up the The recommended air gap is 0.032 inch (0.81 mm). bed.

  • Page 44: Fuel System Maintenance

    Fuel Lines and Connections Fuel System Maintenance Service Interval: Every 400 hours/Yearly (whichever comes first) Every 1,000 hours/Every 2 years Replacing the Fuel Filter (whichever comes first) Service Interval: Every 400 hours Inspect the fuel lines and connections for deterioration, damage, or loose connections.

  • Page 45: Electrical System Maintenance

    Jump Starting the Vehicle Electrical System Maintenance WARNING Jump starting can be dangerous. To avoid personal Fuses injury or damage to electrical components in vehicle, observe the following warnings: The fuses for the machine’s electrical system are located • Never jump start with a voltage source greater under the center of the dash panel (Figure 51 and than 15 volts D.C.

  • Page 46: Servicing The Battery

    DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns. • Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands.

  • Page 47: Drive System Maintenance

    Cable Inspect the constant velocity boot for cracks, holes, or a Service Interval: Every 200 hours loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage. 1. Move the differential lock lever to the Off position.

  • Page 48: Inspecting The Tires

    2. Loosen the jam nuts securing the differential lock Figure 59 is an example of tire wear caused by over cable to the bracket on the transaxle (Figure 57). inflation. Figure 59 1. Over inflated tire Checking the Front Wheel Alignment Figure 57 Service Interval: Every 400 hours/Yearly (whichever...

  • Page 49: Cooling System Maintenance

    Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) 1. Turn the engine off. Clean the engine area thoroughly of all debris. 2. Unlatch and remove the radiator screen from the Figure 61 front of the radiator (Figure 62).

  • Page 50: Changing Engine Coolant

    Changing Engine Coolant 5. Disconnect the lower radiator hose and allow coolant to flow into a drain pan. When coolant stops, Service Interval: Every 1,000 hours/Every 2 years connect the lower radiator hose. (whichever comes first) 6. Open the bleed screw on top of the water pump 1.

  • Page 51: Brake Maintenance

    Brake Maintenance Adjusting the Brake Pedal Service Interval: Every 200 hours Adjusting the Parking Brake Note: Remove the font hoot to ease the adjustment procedure. Service Interval: After the first 10 hours 1. Remove the cotter pin and clevis pin securing Every 200 hours the master cylinder yoke to the brake pedal pivot 1.

  • Page 52: Belt Maintenance

    Belt Maintenance Adjusting the Alternator Belt Service Interval: After the first 8 hours—Check condition and tension of the alternator belt. Every 200 hours—Check condition and tension of the alternator belt. Figure 70 1. Raise the bed (if so equipped) and position the safety 1.

  • Page 53: Controls System Maintenance

    3650 rpm. If the speed is not correct, refer to the Workman 1. Loosen the jam nuts securing the clutch cable to the Service Manual or contact your authorized Toro bracket on the bell housing (Figure 74). Dealer/Distributor for assistance.

  • Page 54: Converting The Speedometer

    Converting the Speedometer You can convert the speedometer from MPH to KPH or KPH to MPH. 1. Position the vehicle on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. 2. Remove the hood. Refer to Removing the Hood in the Pre-maintenance Procedures.

  • Page 55: Hydraulic System Maintenance

    Hydraulic System Maintenance Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours 1. Position the vehicle on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. 2. Remove the drain plug from the side of the reservoir and let the hydraulic fluid flow into a drain pan Figure 78 (Figure 77).

  • Page 56: Changing The High Flow Hydraulic Oil And Filter (Tc Models Only)

    4. Start the machine and run it at idle for about two minutes to circulate the fluid and remove any air Alternate fluids: If the Toro fluid is not available, trapped in the system. Stop the machine and recheck another conventional petroleum–based fluid may be the fluid level.
  • Page 57 Raising the Box using the Starter 3. On the disabled vehicle, connect the two jumper hoses to the hoses that were disconnected Crank the starter while holding the lift lever in the Raise (Figure 81). Cap the unused fittings. position. Run the starter for 15 seconds then wait 60 seconds before engaging the starter again.

  • Page 58: Storage

    Storage Note: With both the vehicles turned off, move the lift lever back and forth to remove the system pressure and ease the disconnection of the quick 1. Position the machine on a level surface, set the couplers. parking brake, stop the engine, and remove the ignition key.
  • Page 59 10. With the spark plugs removed from the engine, pour two tablespoons of engine oil into the spark plug hole. 11. Use the starter to crank the engine and distribute the oil inside the cylinder. 12. Install the spark plugs and tighten to recommended torque;...

  • Page 60: Schematics

    Schematics Hydraulic Schematic (Rev. B) High Flow Hydraulics Schematic (TC models only) (Rev. A)
  • Page 61 Electrical Schematic (Rev. B)
  • Page 62 Notes:...
  • Page 63 Notes:...
  • Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

073660737007367tc07370tc

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